CN208980778U - A kind of aluminium ash protection ring molding machine - Google Patents
A kind of aluminium ash protection ring molding machine Download PDFInfo
- Publication number
- CN208980778U CN208980778U CN201821847427.5U CN201821847427U CN208980778U CN 208980778 U CN208980778 U CN 208980778U CN 201821847427 U CN201821847427 U CN 201821847427U CN 208980778 U CN208980778 U CN 208980778U
- Authority
- CN
- China
- Prior art keywords
- hydraulic cylinder
- rack
- stamping die
- traveling wheel
- aluminium ash
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 52
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 52
- 239000004411 aluminium Substances 0.000 title claims abstract description 52
- 238000000465 moulding Methods 0.000 title claims abstract description 22
- 238000004080 punching Methods 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 239000002699 waste material Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 2
- 125000006850 spacer group Chemical group 0.000 claims description 2
- 238000013461 design Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 229910017083 AlN Inorganic materials 0.000 description 1
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002920 hazardous waste Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
The utility model discloses a kind of aluminium ash protection ring molding machines; including rack; blender is fixedly connected in rack; flattener module, punch assembly, charging component are additionally provided in rack; blender is located above one end of the first conveyer belt; the other end of first conveyer belt is located above the vibrating screen connecting with rack, is provided with charging component below vibrating screen;Charging component include upper end opening charging cabinet, with first motor transmission connection the first traveling wheel, positioned at rack lower end and to the direction of travel of the first traveling wheel be defined first walk track;Punch assembly include stamping die, punching press formed punch, the main hydraulic cylinder being connect with punching press formed punch, the secondary hydraulic cylinder being connect with stamping die, the walking dolly for moving major and minor hydraulic cylinder, the second traveling wheel being connect with the second motor drive, positioned at frame upper end and to the direction of travel of the second traveling wheel be defined second walking track;The second transmission belt is provided in rack below punch assembly.
Description
Technical field
The utility model relates to aluminium ash recycling fields, and in particular to a kind of aluminium ash protection ring molding machine.
Background technique
Anode casting steel claw used in the medium-and-large-sized pre-baking tank of Aluminium Industry is excessively high to be easy due to its operating ambient temperature
The damage that oxidation reaction causes steel pawl occurs, and its maintenance cost is quite high after damaging.Therefore most of enterprise all selects carbon
Plain protection ring reduces the oxidation of steel pawl, extends the service life of steel pawl.But carbon protective ring price is relatively high, a part
Enterprise begins to use aluminium ash protection ring as the substitute of carbon protective ring.
Aluminium ash is the solid waste generated in Aluminium Industry and yield is huge, belongs to hazardous waste, serious limitation
The development of aluminium industry.Contain a large amount of aluminium nitride, aluminium oxide and metallic aluminium in aluminium ash, there is very high recycling valence
Value.Steel claw protection ring can be made by anode by certain process means aluminium ash, and refuse reclamation while also reduces enterprise
Cost.
But the molding in aluminium ash ring aluminium ash ring in process of production is main technological difficulties, aluminium ash ring is due to its material
Characteristic to being difficult to form, only according to the characteristic of aluminium ash reasonably design aluminium ash ring forming device just can effectively solve it is such
Problem.
Summary of the invention
The utility model aim is to solve the above problems, and designs that a kind of structure is simple, aluminium ash ring forming easy to use dress
It sets.
To achieve the goals above, the technical solution of the utility model is:
A kind of aluminium ash protection ring molding machine, including rack are fixedly connected with blender in rack, also set up in the rack
There are flattener module, punch assembly, charging component, is provided with the first conveyer belt in the rack below blender, the first conveyer belt
One end is located at below blender, and the other end is located above the vibrating screen connecting with rack, is provided with charging component below vibrating screen;
The charging component includes the cabinet that charges of upper end opening, the first traveling wheel being sequentially connected with first motor, is located under rack
End and to the direction of travel of the first traveling wheel be defined first walking track, charging box body be located at the first traveling wheel upper end and
It is connect with the first walking wheel bearing, the first traveling wheel lower end is located in the first walking track and relative to the first walking track rolling
It is dynamic;Frame upper end above charging component is respectively arranged with flattener module, punch assembly;The punch assembly includes stamping die
Tool, punching press formed punch, the main hydraulic cylinder being connect with punching press formed punch, the secondary hydraulic cylinder being connect with stamping die, for moving major and minor liquid
The walking dolly of cylinder pressure, the second traveling wheel being connect with the second motor drive, positioned at frame upper end and to the row of the second traveling wheel
The second walking track that direction is defined is walked, punching press formed punch is located in the die hole of stamping die and the die hole side with stamping die
The connection of wall gap, punching press formed punch upper end are fixedly connected by connecting rod with the hydraulic push rod of main hydraulic cylinder, the upper end of stamping die
Be fixedly connected with the hydraulic push rod of secondary hydraulic cylinder, secondary hydraulic cylinder be located on the outside of main hydraulic cylinder and major and minor hydraulic cylinder upper end with row
It walks trolley lower end to be fixedly connected, walking dolly upper end is connect with the second traveling wheel bearing, and the second traveling wheel lower end is located at the second row
It walks in track and is rolled relative to the second walking track;The second transmission belt is provided in rack below punch assembly.
Further, the flattener module includes flattening hydraulic cylinder, flattens hydraulic cylinder upper end and is fixedly connected with rack, flattens
The hydraulic push rod of hydraulic cylinder bottom end is vertically downward and the shape of the shape of hydraulic push rod bottom end and area and charging cabinet upper end, face
Product is identical.
Further, the vibrating screen is that the lower one end lower section in inclined-plane of inclined plane shape and vibrating screen is placed with waste material placement
Bucket.
Further, the die hole of the stamping die and punching press formed punch are half of ring-shaped.
Further, the path of the first walking track is below stamping die to vibrating screen lower section, flattener module position
In rack between stamping die and vibrating screen;The path of the second walking track is above stamping die to the second transmission
Band top.
Further, the first motor, the second motor, the first conveyer belt, the second transmission belt, vibrating screen, main hydraulic cylinder,
Secondary hydraulic cylinder, the control switch for flattening hydraulic cylinder are arranged on control cabinet.
Compared with prior art, the utility model has the advantages and positive effects of:
The utility model by using charging component, flattener module and punch assembly design so that stirring after aluminium ash
It can be fallen into the charging box body of charging component first, charging cabinet moves under the action of the first traveling wheel is with the first walking track
Below to flattener module, flattener module carries out depression to the intracorporal aluminium ash of charging box to which aluminium ash to be compacted, and avoids
Because compactness not enough leads to aluminium ash protection ring slump after molding in forming process;Aluminium ash after compacting is charged component continuation
It is moved to below punch assembly, the aluminium ash after compacting is carried out compression molding operation by punch assembly, and passes through the second traveling wheel and second
It is transported to above the second conveyer belt under the action of walking track and carries out stripping operation, it is easy to operate, and its step is steady, improves
The ratio of briquetting and molding effect of aluminium ash protection ring is provided convenience for the recycling of aluminium ash.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the partial enlarged view of punch assembly;
Fig. 3 is the overlooking structure figure of punching press formed punch;
Fig. 4 is the main structure figure of stamping die;
Fig. 5 is the overlooking structure figure of stamping die.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, any modification, equivalent replacement, improvement and so on should be included in the utility model
Within protection scope.
As shown in Figures 1 to 5, a kind of aluminium ash protection ring molding machine, including rack 1 are fixedly connected with blender in rack 1
2, it is additionally provided with flattener module, punch assembly, charging component in the rack 1, the is provided in the rack 1 of 2 lower section of blender
One conveyer belt 3, one end of the first conveyer belt 3 are located at 2 lower section of blender, and the other end is located on the vibrating screen 5 connecting with rack 1
It is square, charging component is provided with below vibrating screen 5;The charging component includes that the charging cabinet 7 of upper end opening and first motor pass
First traveling wheel 8 of dynamic connection is walked positioned at 1 lower end of rack and to the direction of travel of the first traveling wheel 8 is defined first
Track 6, charging cabinet 7 are located at 8 upper end of the first traveling wheel and connect with 8 bearing of the first traveling wheel, and 8 lower end of the first traveling wheel is located at
It is rolled in first walking track 6 and relative to the first walking track 6;1 upper end of rack above charging component is respectively arranged with pressure
Flat component, punch assembly;The punch assembly includes stamping die 13, punching press formed punch 14, the main liquid connecting with punching press formed punch 14
Cylinder pressure 16, the secondary hydraulic cylinder 15 being connect with stamping die 13, the walking dolly 12 for moving major and minor hydraulic cylinder and the second electricity
Second traveling wheel 11 of machine transmission connection, positioned at 1 upper end of rack and the direction of travel of the second traveling wheel 11 is defined the
Two walking tracks 10, punching press formed punch 14 be located at stamping die 13 die hole 18 it is interior and with 18 sidewall spacers of the die hole of stamping die 13
Connection, 14 upper end of punching press formed punch is fixedly connected by connecting rod 17 with the hydraulic push rod of main hydraulic cylinder 16, stamping die 13 it is upper
It holds and is fixedly connected with the hydraulic push rod of secondary hydraulic cylinder 15, secondary hydraulic cylinder 15 is located on 16 outside of main hydraulic cylinder and major and minor hydraulic cylinder
End is fixedly connected with 12 lower end of walking dolly, and 12 upper end of walking dolly is connect with 11 bearing of the second traveling wheel, the second traveling wheel
11 lower ends are located in the second walking track 10 and roll relative to the second walking track 10;It is set in rack 1 below punch assembly
It is equipped with the second transmission belt 9.
When the utility model at work the step of are as follows: 1, in blender aluminium ash is added, water, catalyst are stirred;2,
Material after stirring is sent to above vibrating screen by the first transmission belt, is fallen below vibrating screen after the vibration screening of vibrating screen
Charging box body in;3, start first motor, charging cabinet carries material and is moved to pressing under the action of the first traveling wheel
Below component;4, hydraulic cylinder works are flattened, hydraulic push rod pushes to be compacted the intracorporal material of charging box, liquid after compacting
Push rod is pressed to rise;5, charging cabinet continues to move to below punch assembly;6, the hydraulic thrust in punch assembly below main hydraulic cylinder
Bar rises, so that punching press formed punch lower end surface is higher than stamping die lower end surface, difference in height is prepared aluminium ash protection ring
Thickness;7, the hydraulic push rod of major and minor hydraulic cylinder pushes down on simultaneously in punch assembly, to push punching press formed punch and stamping die
Have and moved into charging box body, until stamping die lower end surface is in contact with subordinate end face in charging box body;8, major and minor hydraulic cylinder
Hydraulic push rod rise simultaneously, at this point, having molding aluminium ash protection ring in stamping die;9, start the second motor, second
Under the action of traveling wheel, stamping die and punching press formed punch are moved to above the second conveyer belt;10, by controlling major and minor hydraulic cylinder
So that stamping die lower end surface is closer with the second transmission belt upper surface;11, the hydraulic push rod for controlling secondary hydraulic cylinder rises, punching
Pressure height of punch remains stationary, and with the rising of stamping die, punching press formed punch squeezes aluminium ash protection ring molding in stamping die
The die hole of stamping die out is fallen on the second conveyer belt, and aluminium ash protection ring after molding is transported in next step by the second conveyer belt
Operate workshop.
The utility model by using charging component, flattener module and punch assembly design so that stirring after aluminium ash
It can be fallen into the charging box body of charging component first, charging cabinet moves under the action of the first traveling wheel is with the first walking track
Below to flattener module, flattener module carries out depression to the intracorporal aluminium ash of charging box to which aluminium ash to be compacted, and avoids
Because compactness not enough leads to aluminium ash protection ring slump after molding in forming process;Aluminium ash after compacting is charged component continuation
It is moved to below punch assembly, the aluminium ash after compacting is carried out compression molding operation by punch assembly, and passes through the second traveling wheel and second
It is transported to above the second conveyer belt under the action of walking track and carries out stripping operation, the design of the punch assembly can control aluminium ash
The thickness of protection ring, and its when placing aluminium ash ring after molding between adjustable stamping die and the second conveyer belt away from
From easy to operate, step is steady, improves the ratio of briquetting and molding effect of aluminium ash protection ring, and the recycling for aluminium ash provides
Convenience.
The flattener module includes flattening hydraulic cylinder 19, flattens 19 upper end of hydraulic cylinder and is fixedly connected with rack 1, flattens hydraulic
The hydraulic push rod of 19 bottom end of cylinder is vertically downward and the shape of the shape of hydraulic push rod bottom end and area and charging 7 upper end of cabinet, face
Product is identical.The design ensure that flattening hydraulic cylinder is all compacted the intracorporal material of charging box, avoids because of part
Uncompacted material cause aluminium ash protection ring cannot molding situation occur, improve the Forming Quality of the utility model.
The vibrating screen 5 is that the lower one end lower section in inclined-plane of inclined plane shape and vibrating screen 5 is placed with waste material placement bucket 4.It is logical
The waste material sieved can be collected by crossing waste material placement bucket, be provided convenience to the use of people.
The die hole 18 and punching press formed punch 14 of the stamping die 13 are half of ring-shaped.Half of annular is now logical
Aluminium ash protects ring-shaped, its one-step shaping is convenient for people to use by the utility model.
The path of the first walking track 6 is 13 lower section of stamping die to 5 lower section of vibrating screen, and flattener module is located at punching press
In rack between mold 13 and vibrating screen 5;The path of the second walking track 10 is to pass above stamping die 13 to second
Dynamic 9 top of band.The design ensure that the first traveling wheel first walking track in, the second traveling wheel second walking track in
Position further progress limits, and facilitates people and controls in operation to the position of its first traveling wheel, the second traveling wheel
System avoids stamping die when pushing and deviation occur in material trolley, improves the use of the utility model
Effect.
The first motor, the second motor, the first conveyer belt 3, the second transmission belt 9, vibrating screen 5, main hydraulic cylinder 16, secondary liquid
Cylinder pressure 15, the control switch for flattening hydraulic cylinder 19 are arranged on control cabinet.The design is so that people can be right by control cabinet
The working condition of the utility model is controlled, so that the operation of people is more convenient.
Claims (6)
1. a kind of aluminium ash protection ring molding machine, including rack, blender is fixedly connected in rack, it is characterised in that: the machine
It is additionally provided with flattener module, punch assembly, charging component on frame, is provided with the first conveyer belt in the rack below blender, the
One end of one conveyer belt is located at below blender, and the other end is located above the vibrating screen connecting with rack, setting below vibrating screen
There is charging component;It is described charging component include upper end opening charging cabinet, with first motor transmission connection the first traveling wheel,
Positioned at rack lower end and the first walking track for being defined to the direction of travel of the first traveling wheel, charging box body is located at the first row
It walks to take turns upper end and is connect with the first walking wheel bearing, the first traveling wheel lower end is located in the first walking track and relative to the first row
Walk track rolling;Frame upper end above charging component is respectively arranged with flattener module, punch assembly;The punch assembly includes
Stamping die, punching press formed punch, the main hydraulic cylinder being connect with punching press formed punch, the secondary hydraulic cylinder being connect with stamping die, for moving
The walking dolly of major and minor hydraulic cylinder, the second traveling wheel connecting with the second motor drive are located at frame upper end and walk to second
The second walking track that the direction of travel of wheel is defined, punching press formed punch be located at stamping die die hole it is interior and with stamping die
The connection of die hole sidewall spacers, punching press formed punch upper end are fixedly connected by connecting rod with the hydraulic push rod of main hydraulic cylinder, stamping die
Upper end be fixedly connected with the hydraulic push rod of secondary hydraulic cylinder, secondary hydraulic cylinder is located at main hydraulic cylinder outside and major and minor hydraulic cylinder upper end
It is fixedly connected with walking dolly lower end, walking dolly upper end is connect with the second traveling wheel bearing, and the second traveling wheel lower end is located at
It is rolled in second walking track and relative to the second walking track;The second transmission belt is provided in rack below punch assembly.
2. aluminium ash protection ring molding machine as described in claim 1, it is characterised in that: the flattener module includes that pressing is hydraulic
Cylinder flattens hydraulic cylinder upper end and is fixedly connected with rack, flattens the hydraulic push rod of hydraulic cylinder bottom end vertically downward and hydraulic push rod bottom
The shape and area at end are identical as the shape of charging cabinet upper end, area.
3. aluminium ash protection ring molding machine as described in claim 1, it is characterised in that: the vibrating screen is inclined plane shape and vibration
Waste material, which is placed with, below the lower one end in the inclined-plane of sieve places bucket.
4. aluminium ash protection ring molding machine as described in claim 1, it is characterised in that: the die hole of the stamping die and punching
Pressing formed punch is half of ring-shaped.
5. aluminium ash protection ring molding machine as described in claim 1, it is characterised in that: the path of the first walking track is
To vibrating screen lower section below stamping die, flattener module is in the rack between stamping die and vibrating screen;Second row
The path for walking track is above stamping die to the second transmission belt top.
6. aluminium ash protection ring molding machine as described in claim 1, it is characterised in that: the first motor, the second motor,
One conveyer belt, the second transmission belt, vibrating screen, main hydraulic cylinder, secondary hydraulic cylinder, the control switch for flattening hydraulic cylinder are arranged at control
On cabinet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821847427.5U CN208980778U (en) | 2018-11-10 | 2018-11-10 | A kind of aluminium ash protection ring molding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821847427.5U CN208980778U (en) | 2018-11-10 | 2018-11-10 | A kind of aluminium ash protection ring molding machine |
Publications (1)
Publication Number | Publication Date |
---|---|
CN208980778U true CN208980778U (en) | 2019-06-14 |
Family
ID=66790690
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201821847427.5U Expired - Fee Related CN208980778U (en) | 2018-11-10 | 2018-11-10 | A kind of aluminium ash protection ring molding machine |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN208980778U (en) |
-
2018
- 2018-11-10 CN CN201821847427.5U patent/CN208980778U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190614 |