CN208935658U - A kind of detachable insulating layer of vulcanizer - Google Patents
A kind of detachable insulating layer of vulcanizer Download PDFInfo
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- CN208935658U CN208935658U CN201821610330.2U CN201821610330U CN208935658U CN 208935658 U CN208935658 U CN 208935658U CN 201821610330 U CN201821610330 U CN 201821610330U CN 208935658 U CN208935658 U CN 208935658U
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Abstract
A kind of detachable insulating layer of vulcanizer, including the muti-piece heat insulating block kept the temperature on vulcanizer shell is arranged in, the two adjacent detachable fissure of displacement lap seal connections of heat insulating block, the heat insulating block includes the internal layer high temperature resistant waterproof silica gel cloth, interlayer high temperature resistant heat insulation fibrofelt and outer layer high temperature resistant waterproof silica gel cloth set gradually from inside to outside, the interlayer high temperature resistant heat insulation fibrofelt is encapsulated by internal layer high temperature resistant waterproof silica gel cloth and outer layer high temperature resistant waterproof silica gel cloth, it has many advantages, such as that disassembly easy for installation, reusable, easy access, heat insulation effect are good.
Description
Technical field:
The utility model relates to vulcanizer heat preservation technology field, the detachable insulating layer of especially a kind of vulcanizer.
Background technique:
To reduce the radiation loss vulcanized machine equipment, pipeline and its attachment during the work time and art production process intermediary
The temperature drop of matter, delay medium condensation keep the production capacity and safety of equipment and pipeline, energy saving, improve working efficiency, drop
Low ambient temperature is improved working conditions, and prevents operator from scalding.According to National Standard of the People's Republic of China GB4272-92
" equipment and pipeline heat-insulating technology general rule " requirement, it is necessary that vulcanization machine equipment, pipeline and its attachment hull-skin temperature are higher than 50 DEG C of persons
It is kept the temperature.
Currently, vulcanizer is mainly kept the temperature by the way of traditional fixation thermal insulation material, although this heat preserving mode
Have many advantages, such as that construction technology is simple, heat insulation effect is reliable, but appearance protective layer is in addition since it belongs to fixed thermal retardation form
Galvanized iron sheet is fixed, and appearance is bad, especially not easy to overhaul.Specifically do not know to be embodied in the following aspects: first is that when needing
It when being overhauled, needs to remove insulation construction, demolishing process is time-consuming and laborious, so that the time between overhauls(TBO) extends;Second is that passing
The dismounting of system insulation construction is destructive dismounting, cannot reuse after dismounting, cause waste of material;Third is that when removing insulating layer
It is dusty, influence working environment.Therefore, it is necessary to which improving to existing vulcanizer insulation construction makes it guarantee to keep the temperature
It is easy for removal and installation under the premise of effect while reusable.
It should be noted that above content belongs to the technology category of cognition of inventor, the prior art is not necessarily constituted.
Utility model content:
The utility model provides a kind of detachable insulating layer of vulcanizer, it has disassembly easy for installation, repeatable
Using, easy access, good heat insulation effect the advantages that, solve problems of the prior art.
Used technical solution is the utility model to solve above-mentioned technical problem:
The detachable insulating layer of a kind of vulcanizer, including the muti-piece kept the temperature on vulcanizer shell heat preservation is arranged in
Block, the two adjacent detachable fissure of displacement lap seals connections of the heat insulating block, the heat insulating block include set gradually from inside to outside it is interior
Layer high temperature resistant waterproof silica gel cloth, interlayer high temperature resistant heat insulation fibrofelt and outer layer high temperature resistant waterproof silica gel cloth, the interlayer high temperature resistant
Heat insulation fiber felt is encapsulated by internal layer high temperature resistant waterproof silica gel cloth and outer layer high temperature resistant waterproof silica gel cloth.
Several heat resisting steel latch closures, the heat-resisting steel loop are equipped with along gap uniform intervals respectively on two adjacent heat insulating blocks
It buckles and is equipped with high temperature resistant rope/refractory metal silk of two pieces of heat insulating block fissure of displacement overlap joint sutures.
The heat insulating block outermost layer is equipped with the velcro for tying up.
The vulcanizer includes vulcanizing tank, vulcanizing press, pipeline and valve, and the vulcanizing tank is equipped with detachable heat-insulation
Layer A, the detachable heat-insulation layer A be formed by overlapping by several pieces of heat insulating block fissure of displacement, and the vulcanizing press main body is equipped with resistance to height
Warm thermal insulation board B, the vulcanizing press cylinder body are kept the temperature using detachable heat-insulation layer B, and the detachable heat-insulation layer B is by several
The block heat insulating block fissure of displacement is formed by overlapping, and the pipeline is equipped with detachable heat-insulation layer C, and the detachable heat-insulation layer C is protected by several pieces
The warm block fissure of displacement is formed by overlapping, and the valve is equipped with detachable heat-insulation layer D, and the detachable heat-insulation layer D is by several pieces of heat insulating blocks
Fissure of displacement lap seal forms.
The detachable heat-insulation layer D is the integral heat preservation layer customized according to valve shape size.
The detachable heat-insulation layer D is equipped with the band or steel wire or velcro for tying up.
The heat insulating block thickness is adjusted according to thermal insulation layer type.
The utility model using the above scheme, keeps the temperature for existing vulcanizer, devises a kind of sulphur
The detachable insulating layer of change machine constitutes insulating layer by using the detachable fissure of displacement overlap joint setting of muti-piece heat insulating block, can not only
Convenient disassembly when reaching heat insulation effect, but also can satisfy maintenance, can Fast Installation reuse after disassembly;Pass through ectonexine
Using high temperature resistant waterproof silica gel cloth, interlayer uses insulation fibrofelt, realization can under the conditions of 300 DEG C normal use, and have
Have A grades of fireproof flame-retardant effects, can waterproof and grease proofing, there is good heat insulation effect and quick detachable installation.
Detailed description of the invention:
Fig. 1 is the utility model detachable heat-insulation schematic diagram of a layer structure;
Fig. 2 is the utility model detachable heat-insulation layer top view;
Fig. 3 is the insulation construction schematic diagram of the utility model vulcanizing tank;
Fig. 4 is the utility model vulcanizing press cylinder body insulation construction schematic diagram;
Fig. 5 is the utility model heat insulation structure schematic diagram;
Fig. 6 is the insulation construction schematic diagram of the utility model valve;
In figure, 1, heat insulating block, 101, internal layer high temperature resistant waterproof silica gel cloth, 102, interlayer high temperature resistant heat insulation tapetum fibrosum, 103,
Outer layer high temperature resistant waterproof silica gel cloth, 2, heat resisting steel latch closure, 3, heat-resisting high temperature sewing thread, 4, velcro, 5, vulcanizing tank, 6, pipeline,
7, valve, 8, vulcanizing press cylinder body, 9, band, 10, steel wire.
Specific embodiment:
General idea of the invention is illustrated in order to clearer, is carried out in an illustrative manner with reference to the accompanying drawings of the specification detailed
It describes in detail bright.
In the following description, numerous specific details are set forth in order to facilitate a full understanding of the present invention, still, the present invention may be used also
To be implemented using other than the one described here other modes, therefore, protection scope of the present invention is not by described below
Specific embodiment limitation.
In addition, in the description of the present invention, it is to be understood that, term " internal layer ", " interlayer ", " outer layer ", " preceding ",
The orientation or positional relationship of the instructions such as " rear ", "left", "right", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings,
Be merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
All the embodiments in this specification are described in a progressive manner, same and similar portion between each embodiment
Dividing may refer to each other, and each embodiment focuses on the differences from other embodiments.
In the present invention unless specifically defined or limited otherwise, term " being equipped with ", " setting ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be mechanical connect
It connects;It can be directly connected, it can also be indirectly connected through an intermediary.For the ordinary skill in the art, may be used
To understand the concrete meaning of above-mentioned term in the present invention as the case may be.
In the present invention, it is to be understood that " vulcanizing press insulation construction " is mainly higher using compressive strength rate
High temperature resistant heat insulation plate, part housing structure is kept the temperature using the detachable heat-insulation block of the application, for the structure of high temperature resistant heat insulation plate
Belong to the prior art, can directly purchase in the market, the Technical comparing is mature, therefore, repeats no more.
In the present invention, it is to be understood that the concrete shape of " heat insulating block " of the application without limitation, can be according to being protected
Depending on the shape of warm main body, discoid, arc shape, rectangle, square and irregular shape etc. can be, such as to valve
Through-hole can be appropriately arranged with by importing and exporting number according to valve when door is kept the temperature.Understanding is additionally needed, " pipeline " refers to water
Pipeline, jet chimney etc. carry out the pipe of conveying, and " valve " refers to all kinds of valves with on-off action, such as shut-off valve, dredge
The valve of the various models such as water valve, check-valves.
In the present invention, it is to be understood that " fissure of displacement overlap joint " refers to the gap between two pieces of heat insulating blocks by various
Connection type carries out fissure of displacement overlap joint and is sutured, and heat is prevented to scatter and disappear from gap, and it is heat-resisting to realize the fissure of displacement overlapped that mode mainly has
Steel loop button and high temperature resistant sewing thread, velcro, band, iron wire are tied up, and above-mentioned each mode not only can be used alone, can also be with
Matched combined use, main purpose be to ensure that heat insulating block be connected firmly, good airproof performance and prevent because self gravity drop.
As shown in figures 1 to 6, the detachable insulating layer of a kind of vulcanizer, including setting are kept the temperature on vulcanizer shell
Muti-piece heat insulating block 1, the two adjacent heat insulating block 1 detachable fissure of displacement lap seals connection, heat insulating block 1 include set gradually from inside to outside
Internal layer high temperature resistant waterproof silica gel cloth 101, interlayer high temperature resistant heat insulation fibrofelt 102 and outer layer high temperature resistant waterproof silica gel cloth 103, folder
Layer high temperature resistant heat insulation fibrofelt 102 is encapsulated by internal layer high temperature resistant waterproof silica gel cloth 101 and outer layer high temperature resistant waterproof silica gel cloth 103.
By the insulating layer that installation is spliced by muti-piece heat insulating block 1 on vulcanizer shell, heat insulation effect can not only be played, and
It is readily disassembled installation, consequently facilitating maintenance, and the heat insulating block after disassembly can be overlapped in the fissure of displacement and be sutured, and realized and reused.
Several heat resisting steel latch closures 2 are equipped with along gap uniform intervals respectively on two adjacent heat insulating blocks 1, on heat resisting steel latch closure 2
It is equipped with the high temperature resistant sewing thread 3 of two pieces of 1 fissure of displacement of heat insulating block overlap joint sutures.It is stitched by using heat resisting steel latch closure 2 and high temperature resistant
The mode of line 3 of threading sutures two pieces of adjacent heat insulating blocks, it is ensured that the reliability and leakproofness of suture.
1 outermost layer of heat insulating block is equipped with the velcro 4 for tying up, and stickup suture is carried out by the way of velcro 4, has
Have the advantages that suture is high-efficient, is suitable for pipeline 6 and valve 7 is kept the temperature.
Vulcanizer 1 includes vulcanizing tank 5, vulcanizing press, pipeline 6 and valve 7, and vulcanizing tank 5 is equipped with detachable heat-insulation layer
A, detachable heat-insulation layer A are formed by overlapping by several pieces of 1 fissure of displacement of heat insulating block, and vulcanizing press main body is equipped with high temperature resistant heat insulation plate B,
Vulcanizing press cylinder body 8 is kept the temperature using detachable heat-insulation layer B, and detachable heat-insulation layer B is overlapped by several pieces of 1 fissure of displacement of heat insulating block
It forms, pipeline 6 is equipped with detachable heat-insulation layer C, and detachable heat-insulation layer C is formed by overlapping by several pieces of 1 fissure of displacement of heat insulating block, valve 7
It is equipped with detachable heat-insulation layer D, detachable heat-insulation layer D is formed by overlapping by several pieces of 1 fissure of displacement of heat insulating block.By to each of vulcanizer
Part is separately kept the temperature, and specific aim is stronger, and heat insulation effect more preferably, while being conducive to save the cost.
Detachable heat-insulation layer D is equipped with the band 9 or steel wire 10 or velcro 4 for tying up.
Example 1
Insulation thickness is calculated so that fiberglass needled mat is vulcanizer muff thermal insulation layer as an example, 1 thickness of heat insulating block is not small
In 27mm.
The thermal-insulating scheme of the utility model selects thermodynamic metering process:
Vulcanizer long-term operating temperature, to being recycled between 145 DEG C in cycles, therefore, is protected in room temperature according to 145 DEG C of calculating
Temperature thickness:
λ=0.04+0.0002tcp
=0.04+0.0002 [(145+50)/2]
=0.0595kcal/ (h ㎡ DEG C)
In formula: δ: insulation layer thickness, unit: m;λ: the thermal coefficient of thermal insulation material, unit: kcal/ (hm2·℃);
α: insulating layer outer surface exothermic coefficient, unit: kcal/ (hm2DEG C), general value takes 10kcal/ (hm2·℃);t0: it protects
Warm layer internal surface temperature, unit: DEG C, 145 DEG C of value;ts: insulating layer hull-skin temperature, unit: DEG C, 50 DEG C of value;t1: environment
Temperature, unit: DEG C;General value takes 25 DEG C;K: experiential modification coefficient, general value take 1.2.
Therefore, insulation layer thickness is accomplished that 30mm can keep the coldface temperature temperature rise of each high-temperature component of vulcanizer to be no more than 25
DEG C, i.e., at 25 DEG C of environment temperature, coldface temperature is no more than 50 DEG C.Will not only scald operator, and with do not keep the temperature
The workshop of processing is compared, and workshop condition temperature will reduce by 10 DEG C or so.
Therefore, the heat insulating block of the application is made into 30mm thickness (i.e. insulating layer is 30mm), then passes through each heat insulating block
Detachable fissure of displacement overlapping mode, which is wrapped on corresponding part of appliance, to be kept the temperature, and is removed each heat insulating block when needing to overhaul, is examined
Installed after the completion of repairing again, the detachable insulating layer of the application have dismantle easy for installation, reusable, easy access,
The advantages that heat insulation effect is good.
Above-mentioned specific embodiment cannot function as the limitation to scope of protection of the utility model, for the skill of the art
For art personnel, any alternate modification or transformation made to the utility model embodiment all fall within the guarantor of the utility model
It protects in range.
Place is not described in detail for the utility model, is the well-known technique of those skilled in the art of the present technique.
Claims (5)
1. a kind of detachable insulating layer of vulcanizer, it is characterised in that: kept the temperature on vulcanizer shell including being arranged in
Muti-piece heat insulating block, the two adjacent detachable fissure of displacement lap seals connections of the heat insulating block, the heat insulating block include from inside to outside successively
Internal layer high temperature resistant waterproof silica gel cloth, interlayer high temperature resistant heat insulation fibrofelt and the outer layer high temperature resistant waterproof silica gel cloth of setting, the folder
Layer high temperature resistant heat insulation fibrofelt is encapsulated by internal layer high temperature resistant waterproof silica gel cloth and outer layer high temperature resistant waterproof silica gel cloth.
2. a kind of detachable insulating layer of vulcanizer according to claim 1, it is characterised in that: two adjacent guarantors
Several heat resisting steel latch closures are equipped with along gap uniform intervals respectively on warm block, are equipped on the heat resisting steel latch closure by two pieces of heat insulating blocks
The high temperature resistant sewing thread of fissure of displacement overlap joint suture.
3. a kind of detachable insulating layer of vulcanizer according to claim 1, it is characterised in that: the heat insulating block is outermost
Layer is equipped with the velcro for tying up.
4. a kind of detachable insulating layer of vulcanizer according to claim 1, it is characterised in that: the vulcanizer includes
Vulcanizing tank, vulcanizing press, pipeline and valve, the vulcanizing tank are equipped with detachable heat-insulation layer A, the detachable heat-insulation layer A
It is formed by overlapping by several pieces of heat insulating block fissure of displacement, the vulcanizing press main body is equipped with high temperature resistant heat insulation plate B, the compression molding
Machine cylinder body is kept the temperature using detachable heat-insulation layer B, and the detachable heat-insulation layer B is formed by overlapping by several pieces of heat insulating block fissure of displacement,
The pipeline is equipped with detachable heat-insulation layer C, and the detachable heat-insulation layer C is formed by overlapping by several pieces of heat insulating block fissure of displacement, described
Valve is equipped with detachable heat-insulation layer D.
5. a kind of detachable insulating layer of vulcanizer according to claim 4, it is characterised in that: the detachable heat-insulation
Layer D is equipped with the band or steel wire or velcro for tying up.
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CN201821610330.2U CN208935658U (en) | 2018-09-30 | 2018-09-30 | A kind of detachable insulating layer of vulcanizer |
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CN201821610330.2U CN208935658U (en) | 2018-09-30 | 2018-09-30 | A kind of detachable insulating layer of vulcanizer |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113266728A (en) * | 2021-04-26 | 2021-08-17 | 双铸金属制品(上海)有限公司 | Modularization insulation construction convenient to dismouting |
CN113503274A (en) * | 2021-06-16 | 2021-10-15 | 劳伦斯电气有限公司 | Novel energy accumulator |
-
2018
- 2018-09-30 CN CN201821610330.2U patent/CN208935658U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113266728A (en) * | 2021-04-26 | 2021-08-17 | 双铸金属制品(上海)有限公司 | Modularization insulation construction convenient to dismouting |
CN113503274A (en) * | 2021-06-16 | 2021-10-15 | 劳伦斯电气有限公司 | Novel energy accumulator |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Removable thermal insulation layer for curing press Effective date of registration: 20230109 Granted publication date: 20190604 Pledgee: Qilu Bank Co.,Ltd. Jinan Hanyu Jingu Sub branch Pledgor: JINAN HUOLONG THERMAL CERAMICS CO.,LTD. Registration number: Y2023980030721 |