CN108541088A - A kind of mobile flexible electrical heating liquid metals aspiration device - Google Patents

A kind of mobile flexible electrical heating liquid metals aspiration device Download PDF

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Publication number
CN108541088A
CN108541088A CN201810320728.0A CN201810320728A CN108541088A CN 108541088 A CN108541088 A CN 108541088A CN 201810320728 A CN201810320728 A CN 201810320728A CN 108541088 A CN108541088 A CN 108541088A
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CN
China
Prior art keywords
steel pipe
heating
ceramic
fire
rug
Prior art date
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Pending
Application number
CN201810320728.0A
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Chinese (zh)
Inventor
郑有为
杨得顺
郝文鹏
刘建瑞
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Individual
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Individual
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Priority to CN201810320728.0A priority Critical patent/CN108541088A/en
Publication of CN108541088A publication Critical patent/CN108541088A/en
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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • C25C3/04Electrolytic production, recovery or refining of metals by electrolysis of melts of magnesium
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • C25C7/06Operating or servicing
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0227Applications
    • H05B1/023Industrial applications
    • H05B1/0244Heating of fluids
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/141Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

A kind of mobile flexible electrical heating liquid metals aspiration device, including steel pipe, heating element, fire-retardent fiber felt-rug, steel pipe fastener, high temperature-resistant cable, thermocouple, electric cabinet is sucked out;The heating element includes ceramic electric heating rope and ceramic heating flake, and the ceramic electric heating rope, ceramic heating flake are wrapped in described be sucked out on the outer wall of steel pipe;It is equipped with fire-retardent fiber felt-rug in the outside of the heating element, the fire-retardent fiber felt-rug, heating element are fixed on by steel pipe fastener on the suction steel pipe;The ceramic electric heating rope, ceramic heating flake are connected by the high temperature-resistant cable with the electric cabinet;The tube wall of steel pipe is sucked out described in the probe side contacts of the thermocouple, the lead-out wire access electric cabinet 8 of thermocouple realizes closed-loop control.The present invention solves the problems, such as that the plugging of steel pipe is sucked out in liquid metals, can prevent from producing discontinuity Parking situation caused by plugging.Structure of the invention reasonable design, simple and convenient operation and maintenance, and it is flexible for installation, in-site installation is easy for construction.

Description

A kind of mobile flexible electrical heating liquid metals aspiration device
Technical field
The invention belongs to metallurgy industry liquid metals, and field, specifically a kind of mobile flexible electrical heating liquid metals is sucked out Aspiration device.
Background technology
Currently, the crude magnesium liquid for being electrolysed out in electrolytic cell, needs to keep the temperature in being sucked out to the crucible for the system of two-maing ladle from electrolytic cell, Then crude magnesium liquid injection magnesium liquid continuous refining furnace is refined by the system of two-maing ladle again.The unique of entire crude magnesium liquid transfer process is led to Road is exactly that pipe device is sucked out, however in routine work, often will appear magnesium liquid plugging phenomenon, and then cause system earthenware of two-maing ladle The production accident that magnesium liquid solidifies in crucible has seriously affected front electrowinning process and has refined the normal operation of casting process below, and The whole series system-down of two-maing ladle is needed to carry out manual cleaning ramming material, inefficiency, labor intensity are big, lifting dismounting operation has safety Risk, magnesium liquid time cost is high in cleaning thawing crucible every time, and there are security risks.
Cleaning putty crucible every time needs crucible cutting one high and one low two openings according to putty situation, to Crucible body structure is destroyed, although can shut opening welding after clear material, the height of welding procedure just will produce crucible Material leakage risk;Crucible has specific sectional area, limits the number of openings, also limits clearing times, greatly reduces Pot life;In the workshop of semi open model, putty cleaning work is carried out with the electrolyte of high temperature, will produce a large amount of Exhaust gas dust and HCL gases can cause serious injury the personnel equipment at scene;Each cleaning work will carry out crucible There is the wind of damage heating component during lifting since crucible and heating furnace silk gap are relatively limited in lifting operation Danger.The whole series are two-mand ladle system frequent shutdown, seriously affect the production capacity of entire metal magnesium apparatus, the loss of finished product magnesium ingot sales volume is huge, makes It can not estimate at the serious consequences such as main equipment stress corrosion and its driving and parking loss of auxiliary device, service life reduction.
Anhydrous magnesium chloride (MgCl2·6H2O) in electrolysis production magnesium metal, the system of two-maing ladle is electrolytic magnesium production Technology ring An important ring in section, wherein metal magnesium liquid the magnesium liquid aspiration device in transfer system of two-maing ladle are it in weight in production link again Weight, and crack anhydrous magnesium chloride (MgCl2·6H2O) the key of electrolytic magnesium production problem.But occur in magnesium liquid transfer process Plugging blocking package problem caused by seriously restrict the stability of production.
Invention content
To solve above-mentioned existing problem, the present invention provides a kind of not plugging, packet, thermal efficiency height, mode of heating peace are not gambled It is complete quick, in-site installation is simple and convenient, highly practical, maintaining is simple and convenient, the training on operation period is short and can greatly extend The packaged type flexibility electrical heating liquid metals aspiration device of system of two-maing ladle pot life.
The technical solution adopted by the present invention is as follows:
A kind of mobile flexible electrical heating liquid metals aspiration device, including steel pipe, heating element, refractory fibre is sucked out Felt, steel pipe fastener, high temperature-resistant cable, thermocouple, electric cabinet;
The heating element includes ceramic electric heating rope and ceramic heating flake, the ceramic electric heating rope, ceramic heating flake It is wrapped in described be sucked out on the outer wall of steel pipe;The outside of the heating element be equipped with fire-retardent fiber felt-rug, the fire-retardent fiber felt-rug, Heating element is fixed on by steel pipe fastener on the suction steel pipe;
The ceramic electric heating rope, ceramic heating flake are connected by the high temperature-resistant cable with the electric cabinet;It is described The tube wall of steel pipe is sucked out described in the probe side contacts of thermocouple, the lead-out wire access electric cabinet 8 of thermocouple realizes closed-loop control.
Further, the fire-retardent fiber felt-rug is aluminosilicate refractory fiber felt.
Further, the high temperature-resistant cable is glass fibre high temperature-resistant cable.
Further, further include electric cabinet input power cord, cable plug head, one end of the electric cabinet input power cord with The electric cabinet is connected, and the other end is connected with the cable plug head.
Further, the suction steel pipe is made of stainless steel.
In conclusion compared with prior art, the present invention having the advantage that and advantageous effect:
The present invention solves the problems, such as that the plugging of steel pipe is sucked out in liquid metals, can prevent the production discontinuity caused by plugging from stopping Vehicle situation.Structure of the invention reasonable design, simple and convenient operation and maintenance, and it is flexible for installation, in-site installation is easy for construction.The present invention can be with It carries out that steel pipe warm operation, efficient quick, without shutting down, to production and correlation is sucked out online before liquid metals is sucked out and injects The influence of equipment is almost nil;The installation of the present invention does not have to often open and inspect main equipment, so that production is carried out continuously, increases Equipment effective rate of utilization, extends service life of equipment, makes production safety environmentally friendly, reliable and stable.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of mobile flexible electrical heating liquid metals aspiration device of the present invention.
Mark explanation:1, steel pipe is sucked out;2, ceramic electric heating rope;3, ceramic heating flake;4, fire-retardent fiber felt-rug;5, steel pipe strap Part;6, high temperature-resistant cable;7, thermocouple;8, electric cabinet;9, electric cabinet input power cord;10, cable plug head.
Specific implementation mode
Below in conjunction with the accompanying drawings, the specific implementation mode of the present invention is described in further details.
A kind of mobile flexible electrical heating liquid metals aspiration device of the present invention, including steel pipe 1, heating element, resistance to is sucked out Fiery fibrofelt, steel pipe fastener 5, high temperature-resistant cable 6, thermocouple 7, electric cabinet 8.Steel pipe 1 is sucked out to be made of stainless steel, the present invention The suction steel pipe 1 of selection needs have good thermal conductivity, thermal fatigue resistance, and needs coefficient of thermal expansion small and good welding Position mechanical performance.
Heating element includes ceramic electric heating rope 2 and ceramic heating flake 3, and ceramic electric heating rope 2, ceramic heating flake 3 are wound On the outer wall that steel pipe 1 is sucked out, 1 tight of steel pipe will be sucked out, the heating element that the present invention selects has heating rate fast, hot Utilization rate is high, the characteristics such as easy to operate.
Fire-retardent fiber felt-rug 4 has closely been wrapped in the outside of heating element, it is preferred that fire-retardent fiber felt-rug 4 is alumina-silica fire Fibrofelt, heat resisting temperature is high, and fire-retardent fiber felt-rug 4 plays thermal insulation fire-resistant and insulating effect.The fire-retardent fiber felt-rug 4 that the present invention selects has The characteristic of heat preservation and insulation, good insulation preformance, and must have high-temperature stability.
It is equipped with steel pipe fastener 5 in the outside of fire-retardent fiber felt-rug 4, fire-retardent fiber felt-rug 4, heating element are solid by steel pipe fastener 5 It is scheduled on and is sucked out on steel pipe 1.Ceramic electric heating rope 2,3 extraction wire of ceramic heating flake simultaneously pass through high temperature-resistant cable 6 and electric cabinet 8 Outlet side is connected, and the probe side contacts of thermocouple 7 are sucked out the tube wall of steel pipe 1 and lead-out wire access electric cabinet 8 is realized closed loop Control.Preferably, high temperature-resistant cable is glass fibre high temperature-resistant cable, has excellent high temperature resistance characteristic and stability.
The invention also includes electric cabinet input power cord 9, cable plug head 10, one end of electric cabinet input power cord 9 with Electric cabinet 8 is connected, and the other end is connected with cable plug head 10.Electric cabinet 8 is incorporated to scene by the connection of cable plug head 10 On power supply box, by controlling electric cabinet 8 carry out that 1 heating operation of steel pipe is sucked out to power on.The electric cabinet 8 that the present invention selects Need that there is excellent operability, stability, reliability, accuracy and ease for maintenance.
When specifically used, by taking magnesium liquid is sucked out as an example, steel pipe 1 is sucked out can be not high enough because heating uneven or heating temperature Plugging phenomenon occurs.It closely wraps up in apply on the outer wall that steel pipe 1 is sucked out by ceramic electric heating rope 2 and ceramic heating flake 3 and be added Hot work can be sucked out steel pipe 1 with effective solution and heat uneven and not high enough heating temperature problem, to fundamentally solve It has determined pipe plugging problem.
Using fire-retardent fiber felt-rug 4 as heat-insulation and heat-preservation insulating layer, closely wrap in ceramic electric heating rope 2 and ceramic heating flake 3 outside, to reach effective heat-insulation and heat-preservation and insulation purpose.The setting steel pipe fastener 5 in the outside of fire-retardent fiber felt-rug 4, and Fire-retardent fiber felt-rug 4 is fixedly mounted by steel pipe fastener 5, to ensure ceramic electric heating rope 2, ceramic heating flake 3, fire-retardent fiber felt-rug 4, there is not obscission at work in thermocouple 7;Also ensure high temperature-resistant cable 6 and ceramic electric heating rope 2, ceramic heating flake Do not occur virtual connection or Joint's falling off phenomenon between 3.
The side that it is firm that thermocouple 7 is popped one's head in connect be sucked out steel pipe 1 surface, 7 signal end of thermocouple it is firm be connected to electric cabinet 8, To realize the closed-loop control of temperature.Ceramic electric heating rope 2 is connected to electricity with ceramic heating flake 3 by model high temperature-resistant cable 6 Case 8 is controlled, to realize the fast and effective heating of heater element.Electric cabinet 8 is connected to power supply by cable plug head 10, to protect Demonstrate,prove the power supply supply of whole device.
Using above-mentioned technical proposal, the present invention solves the problems, such as that the plugging of steel pipe is sucked out in liquid metals, can prevent because of plugging Caused production discontinuity Parking situation.Structure of the invention reasonable design, simple and convenient operation and maintenance, and flexible for installation, in-site installation It is easy for construction.The present invention online before liquid metals is sucked out and injects can carry out that steel pipe warm operation, efficient quick, nothing is sucked out It needs to shut down, the influence to production and relevant device is almost nil;The installation of the present invention does not have to often open and inspect main equipment, makes production It is carried out continuously, increases equipment effective rate of utilization, extend service life of equipment, make production safety environmentally friendly, reliable and stable.
The present invention can on-line continuous work or discontinuous operation, on-line maintenance, can be set according to different operating modes it is different plus Hot temperature heats temperature broadness, can meet the default heating temperature of 1000 DEG C of highest.Equipment investment and operation expense are low, peace Complete reliable, environment-friendly high-efficiency.
It answers in the fields such as the present invention can be shifted in the suction of the liquid metals of metallurgy industry, injection refines and liquid metals is cast With.
It two-mans ladle in transfer system, is compareed using the front and back data of apparatus of the present invention as shown in the table in singly set metal magnesium liquid:
The present invention and its embodiments have been described above, this description is no restricted, shown in attached drawing Only one of embodiments of the present invention, actual structure is not limited to this.All in all if the ordinary skill of this field Personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution phase As frame mode and embodiment, be within the scope of protection of the invention.
Embodiment described above is merely to illustrate the technological thought and feature of the present invention, in the art its object is to make Technical staff can understand the content of the present invention and implement it accordingly, cannot only with the present embodiment come limit the present invention patent model It encloses, i.e., it is all according to same changes or modifications made by disclosed spirit, it still falls in the scope of the claims of the present invention.

Claims (5)

1. a kind of mobile flexible electrical heating liquid metals aspiration device, which is characterized in that including be sucked out steel pipe, heating element, Fire-retardent fiber felt-rug, steel pipe fastener, high temperature-resistant cable, thermocouple, electric cabinet;
The heating element includes ceramic electric heating rope and ceramic heating flake, the ceramic electric heating rope, ceramic heating flake winding It is sucked out on the outer wall of steel pipe described;It is equipped with fire-retardent fiber felt-rug in the outside of the heating element, in the fire-retardent fiber felt-rug Outside is equipped with steel pipe fastener, and the fire-retardent fiber felt-rug, heating element are fixed on by steel pipe fastener on the suction steel pipe;
The ceramic electric heating rope, ceramic heating flake are connected by the high temperature-resistant cable with the electric cabinet;The thermoelectricity The tube wall of steel pipe is sucked out described in even probe side contacts, the lead-out wire access electric cabinet 8 of thermocouple realizes closed-loop control.
2. a kind of mobile flexible electrical heating liquid metals aspiration device according to claim 1, which is characterized in that described Fire-retardent fiber felt-rug is aluminosilicate refractory fiber felt.
3. a kind of mobile flexible electrical heating liquid metals aspiration device according to claim 1, which is characterized in that described High temperature-resistant cable is glass fibre high temperature-resistant cable.
4. a kind of mobile flexible electrical heating liquid metals aspiration device according to claim 1, which is characterized in that also wrap Electric cabinet input power cord, cable plug head are included, one end of the electric cabinet input power cord is connected with the electric cabinet, separately One end is connected with the cable plug head.
5. a kind of mobile flexible electrical heating liquid metals aspiration device according to claim 1, which is characterized in that described Steel pipe is sucked out to be made of stainless steel.
CN201810320728.0A 2018-04-10 2018-04-10 A kind of mobile flexible electrical heating liquid metals aspiration device Pending CN108541088A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810320728.0A CN108541088A (en) 2018-04-10 2018-04-10 A kind of mobile flexible electrical heating liquid metals aspiration device

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Application Number Priority Date Filing Date Title
CN201810320728.0A CN108541088A (en) 2018-04-10 2018-04-10 A kind of mobile flexible electrical heating liquid metals aspiration device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109510052A (en) * 2018-11-02 2019-03-22 国网辽宁省电力有限公司丹东供电公司 A kind of 10 kv cable connect-disconnect plug extracting tools

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1022066A (en) * 1996-06-27 1998-01-23 Janome Sewing Mach Co Ltd Indirect heating device for flowing water
US6130410A (en) * 1996-12-11 2000-10-10 Isuzu Ceramics Research Institute Co., Ltd Ceramic heater and process for producing the same
CN202263916U (en) * 2011-09-16 2012-06-06 深圳市鼎正鑫科技有限公司 Large-flow instantaneous magnesium liquid transfer pipe for magnesium alloy
CN106131986A (en) * 2016-08-29 2016-11-16 镇江市三维电加热器有限公司 The preheating of high-temperature molten salt transmission pipeline and Anti-solidification electric heater
KR20170069448A (en) * 2015-12-11 2017-06-21 엘에스전선 주식회사 Method for annealing cable
CN208016025U (en) * 2018-04-10 2018-10-26 刘杰 A kind of mobile flexible electrical heating liquid metals aspiration device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1022066A (en) * 1996-06-27 1998-01-23 Janome Sewing Mach Co Ltd Indirect heating device for flowing water
US6130410A (en) * 1996-12-11 2000-10-10 Isuzu Ceramics Research Institute Co., Ltd Ceramic heater and process for producing the same
CN202263916U (en) * 2011-09-16 2012-06-06 深圳市鼎正鑫科技有限公司 Large-flow instantaneous magnesium liquid transfer pipe for magnesium alloy
KR20170069448A (en) * 2015-12-11 2017-06-21 엘에스전선 주식회사 Method for annealing cable
CN106131986A (en) * 2016-08-29 2016-11-16 镇江市三维电加热器有限公司 The preheating of high-temperature molten salt transmission pipeline and Anti-solidification electric heater
CN208016025U (en) * 2018-04-10 2018-10-26 刘杰 A kind of mobile flexible electrical heating liquid metals aspiration device

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
马鞍山钢铁公司, 北京:化学工业出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109510052A (en) * 2018-11-02 2019-03-22 国网辽宁省电力有限公司丹东供电公司 A kind of 10 kv cable connect-disconnect plug extracting tools

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Inventor after: Liu Jie

Inventor after: Zheng Youwei

Inventor after: Yang Deshun

Inventor after: Hao Wenpeng

Inventor after: Liu Jianrui

Inventor before: Zheng Youwei

Inventor before: Yang Deshun

Inventor before: Hao Wenpeng

Inventor before: Liu Jianrui