CN208016025U - A kind of mobile flexible electrical heating liquid metals aspiration device - Google Patents

A kind of mobile flexible electrical heating liquid metals aspiration device Download PDF

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Publication number
CN208016025U
CN208016025U CN201820497549.XU CN201820497549U CN208016025U CN 208016025 U CN208016025 U CN 208016025U CN 201820497549 U CN201820497549 U CN 201820497549U CN 208016025 U CN208016025 U CN 208016025U
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steel pipe
heating
ceramic
fire
rug
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郑有为
杨得顺
郝文鹏
刘建瑞
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Abstract

A kind of mobile flexible electrical heating liquid metals aspiration device, including steel pipe, heating element, fire-retardent fiber felt-rug, steel pipe fastener, high temperature-resistant cable, thermocouple, electric cabinet is sucked out;The heating element includes ceramic electric heating rope and ceramic heating flake, and the ceramic electric heating rope, ceramic heating flake are wrapped in described be sucked out on the outer wall of steel pipe;It is equipped with fire-retardent fiber felt-rug in the outside of the heating element, the fire-retardent fiber felt-rug, heating element are fixed on by steel pipe fastener on the suction steel pipe;The ceramic electric heating rope, ceramic heating flake are connected by the high temperature-resistant cable with the electric cabinet;The tube wall of steel pipe is sucked out described in the probe side contacts of the thermocouple, the lead-out wire access electric cabinet 8 of thermocouple realizes closed-loop control.The utility model solves the problems, such as that the plugging of steel pipe is sucked out in liquid metals, can prevent from producing discontinuity Parking situation caused by plugging.The structure design of the utility model is reasonable, simple and convenient operation and maintenance, and it is flexible for installation, in-site installation is easy for construction.

Description

A kind of mobile flexible electrical heating liquid metals aspiration device
Technical field
The utility model belongs to metallurgy industry liquid metals and field, specifically a kind of mobile flexible electrical heating liquid is sucked out Metal aspiration device.
Background technology
Currently, the crude magnesium liquid for being electrolysed out in electrolytic cell, needs to keep the temperature in being sucked out to the crucible for the system of two-maing ladle from electrolytic cell, Then crude magnesium liquid injection magnesium liquid continuous refining furnace is refined by the system of two-maing ladle again.The unique of entire crude magnesium liquid transfer process is led to Road is exactly that pipe device is sucked out, however in routine work, often will appear magnesium liquid plugging phenomenon, and then cause system earthenware of two-maing ladle The production accident that magnesium liquid solidifies in crucible has seriously affected front electrowinning process and has refined the normal operation of casting process below, and The whole series system-down of two-maing ladle is needed to carry out manual cleaning ramming material, inefficiency, labor intensity are big, lifting dismounting operation has safety Risk, magnesium liquid time cost is high in cleaning thawing crucible every time, and there are security risks.
Cleaning putty crucible every time needs crucible cutting one high and one low two openings according to putty situation, to Crucible body structure is destroyed, although can shut opening welding after clear material, the height of welding procedure just will produce crucible Material leakage risk;Crucible has specific sectional area, limits the number of openings, also limits clearing times, greatly reduces Pot life;In the workshop of semi open model, putty cleaning work is carried out with the electrolyte of high temperature, will produce a large amount of Exhaust gas dust and HCL gases can cause serious injury the personnel equipment at scene;Each cleaning work will carry out crucible There is the wind of damage heating component during lifting since crucible and heating furnace silk gap are relatively limited in lifting operation Danger.The whole series are two-mand ladle system frequent shutdown, seriously affect the production capacity of entire metal magnesium apparatus, the loss of finished product magnesium ingot sales volume is huge, makes It can not estimate at the serious consequences such as main equipment stress corrosion and its driving and parking loss of auxiliary device, service life reduction.
Anhydrous magnesium chloride (MgCl2·6H2O) in electrolysis production magnesium metal, the system of two-maing ladle is electrolytic magnesium production Technology ring An important ring in section, wherein metal magnesium liquid the magnesium liquid aspiration device in transfer system of two-maing ladle are it in weight in production link again Weight, and crack anhydrous magnesium chloride (MgCl2·6H2O) the key of electrolytic magnesium production problem.But occur in magnesium liquid transfer process Plugging blocking package problem caused by seriously restrict the stability of production.
Utility model content
To solve above-mentioned existing problem, the utility model provides one kind not plugging, does not gamble packet, thermal efficiency height, heating side Formula is safe and efficient, in-site installation is simple and convenient, highly practical, maintaining is simple and convenient, the training on operation period is short and can be very big Extend the packaged type flexibility electrical heating liquid metals aspiration device for system pot life of two-maing ladle.
The technical solution that the utility model is taken is as follows:
A kind of mobile flexible electrical heating liquid metals aspiration device, including steel pipe, heating element, refractory fibre is sucked out Felt, steel pipe fastener, high temperature-resistant cable, thermocouple, electric cabinet;
The heating element includes ceramic electric heating rope and ceramic heating flake, the ceramic electric heating rope, ceramic heating flake It is wrapped in described be sucked out on the outer wall of steel pipe;The outside of the heating element be equipped with fire-retardent fiber felt-rug, the fire-retardent fiber felt-rug, Heating element is fixed on by steel pipe fastener on the suction steel pipe;
The ceramic electric heating rope, ceramic heating flake are connected by the high temperature-resistant cable with the electric cabinet;It is described The tube wall of steel pipe is sucked out described in the probe side contacts of thermocouple, the lead-out wire access electric cabinet 8 of thermocouple realizes closed-loop control.
Further, the fire-retardent fiber felt-rug is aluminosilicate refractory fiber felt.
Further, the high temperature-resistant cable is glass fibre high temperature-resistant cable.
Further, further include electric cabinet input power cord, cable plug head, one end of the electric cabinet input power cord with The electric cabinet is connected, and the other end is connected with the cable plug head.
Further, the suction steel pipe is made of stainless steel.
In conclusion the utility model compared with prior art, has the advantage that and advantageous effect:
The utility model solves the problems, such as that the plugging of steel pipe is sucked out in liquid metals, can prevent from producing interruption caused by plugging Property Parking situation.The structure design of the utility model is reasonable, simple and convenient operation and maintenance, and it is flexible for installation, in-site installation is easy for construction.This Utility model can online carry out that steel pipe warm operation is sucked out in liquid metals suction and before injecting, and efficient quick is not necessarily to shut down, Influence to production and relevant device is almost nil;The installation of the utility model does not have to often open and inspect main equipment, makes to produce To be carried out continuously, equipment effective rate of utilization is increased, service life of equipment is extended, makes production safety environmentally friendly, reliable and stable.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of mobile flexible electrical heating liquid metals aspiration device of the utility model.
Mark explanation:1, steel pipe is sucked out;2, ceramic electric heating rope;3, ceramic heating flake;4, fire-retardent fiber felt-rug;5, steel pipe strap Part;6, high temperature-resistant cable;7, thermocouple;8, electric cabinet;9, electric cabinet input power cord;10, cable plug head.
Specific implementation mode
Below in conjunction with the accompanying drawings, specific embodiment of the present utility model is described in further details.
A kind of mobile flexible electrical heating liquid metals aspiration device of the utility model, including steel pipe 1, heating unit is sucked out Part, fire-retardent fiber felt-rug, steel pipe fastener 5, high temperature-resistant cable 6, thermocouple 7, electric cabinet 8.Steel pipe 1 is sucked out to be made of stainless steel, The utility model select suction steel pipe 1 need that there is good thermal conductivity, thermal fatigue resistance, and need coefficient of thermal expansion small and Good welding position mechanical performance.
Heating element includes ceramic electric heating rope 2 and ceramic heating flake 3, and ceramic electric heating rope 2, ceramic heating flake 3 are wound On the outer wall that steel pipe 1 is sucked out, 1 tight of steel pipe will be sucked out, the heating element that the utility model is selected has heating rate Soon, heat utilization efficiency is high, the characteristics such as easy to operate.
Fire-retardent fiber felt-rug 4 has closely been wrapped in the outside of heating element, it is preferred that fire-retardent fiber felt-rug 4 is alumina-silica fire Fibrofelt, heat resisting temperature is high, and fire-retardent fiber felt-rug 4 plays thermal insulation fire-resistant and insulating effect.The fire-retardent fiber felt-rug 4 that the utility model is selected Characteristic with heat preservation and insulation, good insulation preformance, and must have high-temperature stability.
It is equipped with steel pipe fastener 5 in the outside of fire-retardent fiber felt-rug 4, fire-retardent fiber felt-rug 4, heating element are solid by steel pipe fastener 5 It is scheduled on and is sucked out on steel pipe 1.Ceramic electric heating rope 2,3 extraction wire of ceramic heating flake simultaneously pass through high temperature-resistant cable 6 and electric cabinet 8 Outlet side is connected, and the probe side contacts of thermocouple 7 are sucked out the tube wall of steel pipe 1 and lead-out wire access electric cabinet 8 is realized closed loop Control.Preferably, high temperature-resistant cable is glass fibre high temperature-resistant cable, has excellent high temperature resistance characteristic and stability.
The utility model further includes electric cabinet input power cord 9, cable plug head 10, and the one of electric cabinet input power cord 9 End is connected with electric cabinet 8, and the other end is connected with cable plug head 10.Electric cabinet 8 is incorporated to by the connection of cable plug head 10 On field power supply case, by controlling electric cabinet 8 carry out that 1 heating operation of steel pipe is sucked out to power on.The utility model is selected Electric cabinet 8 need that there is excellent operability, stability, reliability, accuracy and ease for maintenance.
When specifically used, by taking magnesium liquid is sucked out as an example, steel pipe 1 is sucked out can be not high enough because heating uneven or heating temperature Plugging phenomenon occurs.It closely wraps up in apply on the outer wall that steel pipe 1 is sucked out by ceramic electric heating rope 2 and ceramic heating flake 3 and be added Hot work can be sucked out steel pipe 1 with effective solution and heat uneven and not high enough heating temperature problem, to fundamentally solve It has determined pipe plugging problem.
Using fire-retardent fiber felt-rug 4 as heat-insulation and heat-preservation insulating layer, closely wrap in ceramic electric heating rope 2 and ceramic heating flake 3 outside, to reach effective heat-insulation and heat-preservation and insulation purpose.The setting steel pipe fastener 5 in the outside of fire-retardent fiber felt-rug 4, and Fire-retardent fiber felt-rug 4 is fixedly mounted by steel pipe fastener 5, to ensure ceramic electric heating rope 2, ceramic heating flake 3, fire-retardent fiber felt-rug 4, there is not obscission at work in thermocouple 7;Also ensure high temperature-resistant cable 6 and ceramic electric heating rope 2, ceramic heating flake Do not occur virtual connection or Joint's falling off phenomenon between 3.
The side that it is firm that thermocouple 7 is popped one's head in connect be sucked out steel pipe 1 surface, 7 signal end of thermocouple it is firm be connected to electric cabinet 8, To realize the closed-loop control of temperature.Ceramic electric heating rope 2 is connected to electricity with ceramic heating flake 3 by model high temperature-resistant cable 6 Case 8 is controlled, to realize the fast and effective heating of heater element.Electric cabinet 8 is connected to power supply by cable plug head 10, to protect Demonstrate,prove the power supply supply of whole device.
Using above-mentioned technical proposal, the utility model solve the problems, such as liquid metals be sucked out steel pipe plugging, can prevent because Discontinuity Parking situation is produced caused by plugging.The structure design of the utility model is reasonable, simple and convenient operation and maintenance, and flexible for installation, In-site installation is easy for construction.The utility model online before liquid metals is sucked out and injects can carry out that the pre- thermal technology of steel pipe is sucked out Make, efficient quick, without shutting down, the influence to production and relevant device is almost nil;The installation of the utility model does not have to frequent Main equipment is opened and inspect, production is enable to be carried out continuously, equipment effective rate of utilization is increased, extends service life of equipment, allows life Produce safety and environmental protection, reliable and stable.
The utility model can on-line continuous work or discontinuous operation, on-line maintenance, can be set according to different operating modes different Heating temperature, it is broad to heat temperature, can meet the default heating temperature of 1000 DEG C of highest.Equipment investment and operation expense It is low, safe and reliable, environment-friendly high-efficiency.
The necks such as the utility model can be shifted in the suction of the liquid metals of metallurgy industry, injection refines and liquid metals is cast It applies in domain.
It two-mans ladle in transfer system in singly set metal magnesium liquid, is compareed such as following table institute using the front and back data of utility model device Show:
The utility model and embodiments thereof are described above, this description is no restricted, shown in attached drawing Also be the utility model one of embodiment, actual structure is not limited to this.All in all if this field Those of ordinary skill is enlightened by it, without deviating from the purpose of the present invention, not inventively design with The similar frame mode of the technical solution and embodiment, all should belong to the protection range of the utility model.
Embodiment described above is merely to illustrate the technological thought and feature of the utility model, and its object is to make ability Technical staff in domain can understand the content of the utility model and implement according to this, only cannot limit this practicality with the present embodiment Novel the scope of the claims, i.e., it is all according to same changes or modifications made by the revealed spirit of the utility model, it still falls in this practicality In novel the scope of the claims.

Claims (5)

1. a kind of mobile flexible electrical heating liquid metals aspiration device, which is characterized in that including be sucked out steel pipe, heating element, Fire-retardent fiber felt-rug, steel pipe fastener, high temperature-resistant cable, thermocouple, electric cabinet;
The heating element includes ceramic electric heating rope and ceramic heating flake, the ceramic electric heating rope, ceramic heating flake winding It is sucked out on the outer wall of steel pipe described;It is equipped with fire-retardent fiber felt-rug in the outside of the heating element, in the fire-retardent fiber felt-rug Outside is equipped with steel pipe fastener, and the fire-retardent fiber felt-rug, heating element are fixed on by steel pipe fastener on the suction steel pipe;
The ceramic electric heating rope, ceramic heating flake are connected by the high temperature-resistant cable with the electric cabinet;The thermoelectricity The tube wall of steel pipe is sucked out described in even probe side contacts, the lead-out wire access electric cabinet 8 of thermocouple realizes closed-loop control.
2. a kind of mobile flexible electrical heating liquid metals aspiration device according to claim 1, which is characterized in that described Fire-retardent fiber felt-rug is aluminosilicate refractory fiber felt.
3. a kind of mobile flexible electrical heating liquid metals aspiration device according to claim 1, which is characterized in that described High temperature-resistant cable is glass fibre high temperature-resistant cable.
4. a kind of mobile flexible electrical heating liquid metals aspiration device according to claim 1, which is characterized in that also wrap Electric cabinet input power cord, cable plug head are included, one end of the electric cabinet input power cord is connected with the electric cabinet, separately One end is connected with the cable plug head.
5. a kind of mobile flexible electrical heating liquid metals aspiration device according to claim 1, which is characterized in that described Steel pipe is sucked out to be made of stainless steel.
CN201820497549.XU 2018-04-10 2018-04-10 A kind of mobile flexible electrical heating liquid metals aspiration device Active CN208016025U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820497549.XU CN208016025U (en) 2018-04-10 2018-04-10 A kind of mobile flexible electrical heating liquid metals aspiration device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820497549.XU CN208016025U (en) 2018-04-10 2018-04-10 A kind of mobile flexible electrical heating liquid metals aspiration device

Publications (1)

Publication Number Publication Date
CN208016025U true CN208016025U (en) 2018-10-26

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108541088A (en) * 2018-04-10 2018-09-14 刘杰 A kind of mobile flexible electrical heating liquid metals aspiration device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108541088A (en) * 2018-04-10 2018-09-14 刘杰 A kind of mobile flexible electrical heating liquid metals aspiration device

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