CN208886728U - A LED high-power COB light source heat sink structure - Google Patents
A LED high-power COB light source heat sink structure Download PDFInfo
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- 230000017525 heat dissipation Effects 0.000 claims abstract description 58
- 238000009423 ventilation Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 abstract description 15
- 238000010273 cold forging Methods 0.000 abstract description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 abstract description 9
- 230000010354 integration Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及COB光源散热技术领域,尤其涉及一种LED大功率COB光源散热器结构。The utility model relates to the technical field of COB light source heat dissipation, in particular to a radiator structure of an LED high-power COB light source.
背景技术Background technique
大功率C0B光源的散热一直是业界的难道,常用的方式是用相变热管或加常风扇来实现,但有些使用场所会受限,比如在海上用的灯,相变的热管因为用材质问题,不能有很好的盐雾性能,风扇不方便防水。The heat dissipation of high-power C0B light sources has always been a problem in the industry. The common method is to use phase-change heat pipes or normal fans to achieve it, but some places of use are limited, such as lamps used in the sea, and phase-change heat pipes are used due to material problems. , can not have good salt spray performance, the fan is not convenient to waterproof.
因此针对于大功率COB光源的散热来说其散热的效果和性能都不禁差强人意,因此针对此问题设计出一种COB光源用的散热器,从而来提高散热性能。Therefore, for the heat dissipation of high-power COB light sources, its heat dissipation effect and performance are not satisfactory. Therefore, a radiator for COB light sources is designed to improve the heat dissipation performance.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种LED大功率COB光源散热器结构,解决了大功率COB光源散热性能差的问题。In view of the deficiencies of the prior art, the utility model provides a radiator structure of an LED high-power COB light source, which solves the problem of poor heat dissipation performance of the high-power COB light source.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种LED大功率COB光源散热器结构,包括散热底盘,所述散热底盘上表面的中部固定安装有梅花散热片,所述散热底盘的上表面固定安装有均匀分布的第一叶片,且相邻的两个第一叶片之间穿插设置有第二叶片,所述第二叶片的底部与散热底盘的上表面固定安装,所述散热底盘的顶部固定安装有均匀分布的第三叶片,且均匀分布的第三叶片之间穿插设置有均匀分布的第四叶片,且若干个第四叶片的外表面固定安装有螺丝柱,所述散热底盘顶部的两侧均固定安装有侧安装柱。An LED high-power COB light source radiator structure includes a heat dissipation chassis, a plum-blossom heat sink is fixedly installed in the middle of the upper surface of the heat dissipation chassis, and uniformly distributed first blades are fixedly installed on the upper surface of the heat dissipation chassis, and are adjacent to each other. A second blade is interspersed between the two first blades, the bottom of the second blade is fixedly installed with the upper surface of the heat dissipation chassis, and the top of the heat dissipation chassis is fixedly installed with evenly distributed third blades, and evenly distributed There are evenly distributed fourth blades interspersed between the third blades, and screw posts are fixedly installed on the outer surfaces of several fourth blades, and side mounting posts are fixedly installed on both sides of the top of the heat dissipation chassis.
优选的,所述侧安装柱外表面的两侧均固定安装有安装板,且安装板的数量为四个。Preferably, mounting plates are fixedly installed on both sides of the outer surface of the side mounting column, and the number of the mounting plates is four.
优选的,所述侧安装柱外表面的另两侧均开设有安装槽。Preferably, the other two sides of the outer surface of the side mounting post are provided with mounting grooves.
优选的,所述散热底盘的底部开设有均匀分布的第一通风孔。Preferably, the bottom of the heat dissipation chassis is provided with evenly distributed first ventilation holes.
优选的,所述散热底盘的下表面开设有均匀分布的第二通风孔,且第二通风孔穿插设置在第一通风孔之间。Preferably, the lower surface of the heat dissipation chassis is provided with evenly distributed second ventilation holes, and the second ventilation holes are interspersed and arranged between the first ventilation holes.
优选的,所述散热底盘下表面的中部固定安装有安装圆盘,且安装圆盘的外表面开设有槽孔。Preferably, an installation disc is fixedly installed in the middle of the lower surface of the heat dissipation chassis, and a slot hole is formed on the outer surface of the installation disc.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、通过设置第一叶片、第二叶片、第三叶片和第四叶片组成的较高的散热片,使其与散热底盘组成的散热器,此散热器通过用材1070纯铝,用冷锻压工艺做出来,冷锻的一体性,使产品具有超好的导热和散热性能,该散热器可供一个500W的COB光源散热,大尺寸的散热器,达到了超高的散热叶片高度。1. By setting a higher radiator composed of the first blade, the second blade, the third blade and the fourth blade, it is a radiator composed of a heat dissipation chassis. This radiator is made of 1070 pure aluminum and uses a cold forging process. The integration of cold forging makes the product have excellent thermal conductivity and heat dissipation performance. The radiator can be used for a 500W COB light source to dissipate heat. The large-sized radiator achieves an ultra-high heat dissipation blade height.
2、通过使用纯铝的材质制成第一叶片、第二叶片、第三叶片和第四叶片,使其具有良好的抗盐雾等防腐特性,叶片部分有设计有螺丝柱和侧安装柱,可以适用任何灯具的安装方式,使其安装起来更加方便省力。2. The first blade, the second blade, the third blade and the fourth blade are made of pure aluminum, so that it has good anti-corrosion properties such as salt spray. The blade part is designed with screw posts and side mounting posts. It can be applied to any installation method of lamps, making it more convenient and labor-saving to install.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型散热底盘立体图;2 is a perspective view of a heat dissipation chassis of the present invention;
图3为本实用新型俯视图。Figure 3 is a top view of the utility model.
图中:1散热底盘、2梅花散热片、3第一叶片、4第二叶片、5第三叶片、6第四叶片、7螺丝柱、8侧安装柱、9安装板、10安装槽、11第一通风孔、12第二通风孔、13安装圆盘、14槽孔。In the figure: 1 cooling chassis, 2 plum blossom fins, 3 first blade, 4 second blade, 5 third blade, 6 fourth blade, 7 screw post, 8 side mounting post, 9 mounting plate, 10 mounting slot, 11 First ventilation hole, 12 second ventilation hole, 13 mounting disc, 14 slot hole.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
参照图1-3,一种LED大功率COB光源散热器结构,包括散热底盘1,散热底盘1上表面的中部固定安装有梅花散热片2,散热底盘1的上表面固定安装有均匀分布的第一叶片3,且相邻的两个第一叶片3之间穿插设置有第二叶片4,第二叶片4的底部与散热底盘1的上表面固定安装,散热底盘1的顶部固定安装有均匀分布的第三叶片5,且均匀分布的第三叶片5之间穿插设置有均匀分布的第四叶片6,过设置第一叶片3、第二叶片4、第三叶片5和第四叶片6组成的较高的散热片,使其与散热底盘1组成的散热器,此散热器通过用材1070纯铝,用冷锻压工艺做出来,冷锻的一体性,使产品具有超好的导热和散热性能,该散热器可供一个500W的C0B光源散热,大尺寸的散热器,达到了超高的散热叶片高度,且若干个第四叶片6的外表面固定安装有螺丝柱7,散热底盘1顶部的两侧均固定安装有侧安装柱8,叶片部分有设计有螺丝柱7和侧安装柱8,可以适用任何灯具的安装方式,使其安装起来更加方便省力,侧安装柱8外表面的两侧均固定安装有安装板9,且安装板9的数量为四个,侧安装柱8外表面的两侧均固定安装有安装板9,且安装板9的数量为四个,散热底盘1的底部开设有均匀分布的第一通风孔11,散热底盘1的下表面开设有均匀分布的第二通风孔12,且第二通风孔12穿插设置在第一通风孔11之间,本散热器采用导热系数达到230W的纯铝,用冷锻工艺一体成形,产品分为散热底盘1和散热叶片部,C0B光源装在散热底盘1中间,散热底盘1有一定的厚度,可以迅速把光源的热量横向传往底部四周,并在纵向由第一叶片3、第二叶片4、第三叶片5和第四叶片6迅速把热量带走,底部的大型第一通风孔11和第二通风孔12和较高的散热叶片,保证了散热优越的散热性能,通过使用纯铝的材质制成第一叶片3、第二叶片4、第三叶片5和第四叶片6,使其具有良好的抗盐雾等防腐特性,散热底盘1下表面的中部固定安装有安装圆盘13,且安装圆盘13的外表面开设有槽孔14。1-3, a LED high-power COB light source radiator structure, including a heat dissipation chassis 1, the middle part of the upper surface of the heat dissipation chassis 1 is fixedly installed with a plum blossom heat sink 2, and the upper surface of the heat dissipation chassis 1 is fixedly installed with uniformly distributed No. A blade 3, and a second blade 4 is interspersed between two adjacent first blades 3. The bottom of the second blade 4 is fixedly installed on the upper surface of the heat dissipation chassis 1, and the top of the heat dissipation chassis 1 is fixedly installed with uniform distribution The third blades 5 are evenly distributed, and evenly distributed fourth blades 6 are interspersed between the evenly distributed third blades 5. The first blade 3, the second blade 4, the third blade 5 and the fourth blade 6 are formed The higher heat sink makes it a radiator composed of the heat dissipation chassis 1. This radiator is made of 1070 pure aluminum material and is made by cold forging process. The integration of cold forging makes the product have excellent thermal conductivity and heat dissipation performance. The radiator can dissipate heat for a 500W C0B light source. The large-sized radiator achieves an ultra-high heat dissipation blade height, and the outer surfaces of several fourth blades 6 are fixedly installed with screw posts 7. The sides are fixedly installed with side mounting columns 8, and the blade part is designed with screw columns 7 and side mounting columns 8, which can be applied to any installation method of lamps, making it more convenient and labor-saving to install. Both sides of the outer surface of the side mounting columns 8 are The mounting plate 9 is fixedly installed, and the number of the mounting plate 9 is four, and the two sides of the outer surface of the side mounting column 8 are fixedly installed with the mounting plate 9, and the number of the mounting plate 9 is four, and the bottom of the heat dissipation chassis 1 is provided with There are evenly distributed first ventilation holes 11, and the lower surface of the heat dissipation chassis 1 is provided with evenly distributed second ventilation holes 12, and the second ventilation holes 12 are interspersed and arranged between the first ventilation holes 11. The heat sink adopts the thermal conductivity coefficient. The pure aluminum up to 230W is integrally formed by cold forging process. The product is divided into a heat dissipation chassis 1 and a heat dissipation blade. The C0B light source is installed in the middle of the heat dissipation chassis 1. The heat dissipation chassis 1 has a certain thickness, which can quickly transfer the heat of the light source to the horizontal direction. Around the bottom, and in the longitudinal direction, the heat is quickly taken away by the first blade 3, the second blade 4, the third blade 5 and the fourth blade 6. The large first and second ventilation holes 11 and 12 at the bottom and the higher The heat dissipation blades ensure excellent heat dissipation performance. By using pure aluminum material to make the first blade 3, the second blade 4, the third blade 5 and the fourth blade 6, it has good anti-corrosion properties such as salt spray. , the middle part of the lower surface of the heat dissipation chassis 1 is fixedly installed with a mounting disk 13 , and the outer surface of the mounting disk 13 is provided with a slot 14 .
工作原理:本散热器采用导热系数达到230W的纯铝,用冷锻工艺一体成形,产品分为散热底盘1和散热叶片部,C0B光源装在散热底盘1中间,散热底盘1有一定的厚度,可以迅速把光源的热量横向传往底部四周,并在纵向由第一叶片3、第二叶片4、第三叶片5和第四叶片6迅速把热量带走,底部的大型第一通风孔11和第二通风孔12和较高的散热叶片,保证了散热优越的散热性能。Working principle: The radiator is made of pure aluminum with a thermal conductivity of 230W, and is integrally formed by a cold forging process. The product is divided into a heat dissipation chassis 1 and a heat dissipation blade. The heat of the light source can be quickly transferred to the surroundings of the bottom horizontally, and the heat can be quickly taken away by the first blade 3, the second blade 4, the third blade 5 and the fourth blade 6 in the longitudinal direction. The large first ventilation holes 11 and 6 at the bottom The second ventilation holes 12 and the higher heat dissipation blades ensure excellent heat dissipation performance.
综上所述,该LED大功率COB光源散热器结构,通过设置第一叶片3、第二叶片4、第三叶片5和第四叶片6组成的较高的散热片,使其与散热底盘1组成的散热器,此散热器通过用材1070纯铝,用冷锻压工艺做出来,冷锻的一体性,使产品具有超好的导热和散热性能,该散热器可供一个500W的C0B光源散热,大尺寸的散热器,达到了超高的散热叶片高度,通过使用纯铝的材质制成第一叶片3、第二叶片4、第三叶片5和第四叶片6,使其具有良好的抗盐雾等防腐特性,叶片部分有设计有螺丝柱7和侧安装柱8,可以适用任何灯具的安装方式,使其安装起来更加方便省力。To sum up, the structure of the LED high-power COB light source heat sink is formed by setting a higher heat sink composed of the first blade 3, the second blade 4, the third blade 5 and the fourth blade 6, so that it is connected with the heat dissipation chassis 1. The radiator is composed of 1070 pure aluminum and cold forging process. The integration of cold forging makes the product have excellent thermal conductivity and heat dissipation performance. The radiator can be used for a 500W C0B light source to dissipate heat. The large size radiator achieves a super high heat dissipation blade height. By using pure aluminum material to make the first blade 3, the second blade 4, the third blade 5 and the fourth blade 6, it has good resistance to salt. Anti-corrosion properties such as fog, the blade part is designed with screw posts 7 and side mounting posts 8, which can be applied to any installation method of lamps, making it more convenient and labor-saving to install.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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