CN208879963U - Feeding device applied to long pipe full-automatic intelligent welding equipment - Google Patents
Feeding device applied to long pipe full-automatic intelligent welding equipment Download PDFInfo
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- CN208879963U CN208879963U CN201821272252.XU CN201821272252U CN208879963U CN 208879963 U CN208879963 U CN 208879963U CN 201821272252 U CN201821272252 U CN 201821272252U CN 208879963 U CN208879963 U CN 208879963U
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- gusset
- long tube
- welding equipment
- automatic intelligent
- intelligent welding
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- 238000003466 welding Methods 0.000 title claims abstract description 76
- 239000000463 material Substances 0.000 claims abstract description 73
- 210000003205 muscle Anatomy 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 230000004888 barrier function Effects 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000013440 design planning Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Abstract
The application relates to a be applied to feedway of full-automatic intelligent welding equipment of long tube, place the platform including the material of locating the chassis, the material is placed the platform and is included locating material rack on the chassis, be equipped with the material that supplies the material to get to put the manipulator and take out the material on the material rack and place the station, the material is placed the station and is included the gusset and place box and mounting bracket and place the box. The utility model provides a be applied to feedway of full-automatic intelligent welding equipment of long tube, gusset place the box and the box can be used to place gusset and mounting bracket is placed to the mounting bracket to can get with the material of the full-automatic intelligent welding equipment of long tube and put the manipulator cooperation, supply the material to get to put the manipulator clamp and get different processing materials, need not artifical transport material, improve the production efficiency of product, the liberation labour.
Description
[technical field]
This application involves a kind of feeding devices applied to long tube fully-automatic intelligent welding equipment.
[background technique]
Existing Welding Technology of LongTube mostly uses greatly human weld, and artificial whole carrying material is needed when supplementing material, by
In whole manual work, the problem of it is low that there are working efficiencies, larger workload, and cost of labor is high at present, increases enterprise
Burden.
Therefore, it is necessary to design feeding device, the production efficiency of product is improved, liberates labour, is completed full-automatic
Production.
[summary of the invention]
To need artificial supplementation material when solving the long tube welding of the prior art, it is low that there are working efficiencies, larger workload
Problem, the application provide a kind of feeding device applied to long tube fully-automatic intelligent welding equipment.
The application solves technical solution used by its technical problem:
Applied to the feeding device of long tube fully-automatic intelligent welding equipment, the material mounting table including being set to chassis is described
Material mounting table includes the material placing rack on the chassis, and the material placing rack is equipped with for material pick-and-place manipulator
The material for taking out material places station, and it includes gusset holder and mounting rack holder that the material, which places station,.
It is additionally provided on the material placing rack for placing gusset and carrying out the automatic straightening platform of secondary positioning to it, it is described
Automatic straightening platform includes brace and the positioning plate for being supported in the brace upper end.
The shape of the positioning plate and gusset is similar and positioning plate be equipped with it is multiple be uniformly arranged on positioning plate for branch
Support the ball bumps of gusset.
The material placing rack upper end is equipped with supporting plate, and the gusset holder and mounting rack holder are mounted at
On the supporting plate.
The gusset holder includes side frame and two side slats, and two side slat is respectively arranged in the side frame by bolt
Two sides form the gusset cavity for placing gusset between two side slat and the side frame.
The mounting rack holder includes the connecting plate of both side plate and connection both side plate, between the connecting plate and both side plate
Form the mounting rack cavity for placing mounting rack.
The material pick-and-place manipulator includes six axis multi-joint rotating machine arms, and the six axis multi-joint rotating machinery is on hand
Equipped with the rotary jig controlled by six axis multi-joint rotating machine arms, the rotary jig includes and the six axis multi-joint
The connector of rotating machine arm rotation connection, the connector are equipped with the sucker by negative pressure absorbing gusset, for clamping muscle
The gusset clamping part of plate and mounting rack clamping portion for clamping mounting rack.
Compared with prior art, the beneficial effects of the present application are as follows, the gusset holder and mounting rack holder of the application
It can be used for placing gusset and mounting rack, and can cooperate with the material pick-and-place manipulator of long tube fully-automatic intelligent welding equipment, for object
Material pick-and-place manipulator clamps different processing materials, is not necessarily to manual handling material, improves the production efficiency of product, liberation labour
Power；In addition, the automatic straightening platform that material placing rack is equipped with, can be used for carrying out secondary accurate positioning to gusset, prevents it from pressing from both sides
It breaks away during taking, reaches the optimization of welding processing performance.
[Detailed description of the invention]
In order to more clearly explain the technical solutions in the embodiments of the present application, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, the drawings in the following description are only some examples of the present application, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing.
Fig. 1 is the structural schematic diagram of the long tube fully-automatic intelligent welding equipment of the application；
Fig. 2 is the structural schematic diagram of the long tube fully-automatic intelligent welding equipment of the application；
Fig. 3 is the structural schematic diagram of the long tube fully-automatic intelligent welding equipment of the application；
Fig. 4 is the structural schematic diagram of the material mounting table of the application；
Fig. 5 is the structural schematic diagram of the rotary jig of the application；
Fig. 6 is the structural schematic diagram of the long tube rotary drive mechanism of the application；
Fig. 7 is the structural schematic diagram of the loadwheel group of the application.
[specific embodiment]
The application is described further below in conjunction with the accompanying drawings and the specific embodiments.
Please refer to Fig. 1 to Fig. 7, long tube fully-automatic intelligent welding equipment, including the positioning of chassis 1, workbench 10, automatic material taking
Component 2 is symmetrically welded mechanical component 3, long tube rotary drive mechanism 4 and loadwheel group 5.Wherein:
Workbench 10 is set on the chassis 1, and for placing long tube to be welded, the workbench is equipped with bottom sliding rail
11.In the present embodiment, workbench is made of multiple brackets being set side by side, between bracket and bracket by crossbeam connect and it is each
Bracket is equipped with the bottom sliding rail, and long tube to be welded is placed in above crossbeam.
Automatic material taking positioning component 2 be set to the workbench 10 on, for automatic clamping and placing long tube processing materials and to it
It is positioned, and the processing materials having good positioning is fixed on long tube.Specifically, the automatic material taking positioning component 2 includes object
Expect automatic sucking structure 21 and material mounting table 22, the material automatic sucking structure 21 includes 211 He of material pick-and-place manipulator
Pick-and-place manipulator sliding seat 212, the pick-and-place manipulator sliding seat 212 is slidably connected with the bottom sliding rail 11 and the pick-and-place
Manipulator sliding seat 212 is set to the bottom of the material pick-and-place manipulator 211 for driving material pick-and-place manipulator sliding along bottom
Rail 11 reciprocatingly slides.In the present embodiment, the material pick-and-place manipulator 211 includes six axis multi-joint rotating machine arms, model
EDV-6050, contour structures are compact, and each joint has been respectively mounted high-precision speed reducer, and the joint velocity of high speed can be in narrow work
Flexible operation is carried out in space.
The material mounting table 22 includes the material placing rack 221 on the chassis 1, the material placing rack 221
It is equipped with the material for taking out material for the material pick-and-place manipulator 211 and places station, it includes gusset that the material, which places station,
Holder 222 and mounting rack holder 223, six axis multi-joint rotating machineries are equipped with manual by six axis multi-joint rotating machineries on hand
The rotary jig 213 of system, the rotary jig 213 include the company with six axis multi-joint rotating machine arm rotation connection
Connector 2131, the connector are equipped with sucker 2132, the gusset clamping part for clamping gusset by negative pressure absorbing gusset
2133 and the mounting rack clamping portion 2134 for clamping mounting rack.In the present embodiment, use is additionally provided on material placing rack 221
Automatic straightening platform 224 of secondary positioning is carried out in placement gusset and to it, the automatic straightening platform 224 includes brace and support
The shape of positioning plate on the brace, the positioning plate 2242 is similar with gusset and positioning plate is laid equipped with multiple
It is placed on positioning plate and is used to support the ball bumps of gusset.221 upper end of material placing rack is equipped with supporting plate, and the gusset is placed
Box 222 and mounting rack holder 223 are mounted on the supporting plate.
The gusset holder 222 includes side frame and two side slats, and two side slat is respectively arranged in the side by bolt
The two sides of frame form the gusset cavity for placing gusset between two side slat and the side frame.The mounting rack holder 223 wraps
It includes both side plate and connects the connecting plate of both side plate, form the mounting rack appearance for placing mounting rack between the connecting plate and both side plate
Chamber.Gusset is drawn from material box by sucker, and to prevent it from breakking away, the gusset picked up is placed in automatic straightening platform pair
It carries out secondary accurate positioning, moves to weldering from the gusset after the secondary positioning of automatic straightening platform side gripper by gusset clamping part afterwards
Position is connect, welding manipulator carries out spot welding to gusset and is fixed on long tube.
Specifically, the downside of the pick-and-place manipulator sliding seat 212 is equipped with the to be slidably connected with the bottom sliding rail 11
One sliding block 2121, the pick-and-place manipulator sliding seat 212 are set up on the bottom sliding rail 11 by first sliding block 2121,
Side on the workbench 10 positioned at the bottom sliding rail 11 is additionally provided with the first horizontal tooth bar 12, the pick-and-place manipulator sliding
Seat 212 is equipped with the first horizontal drive motor 2122, and the output end of first horizontal drive motor 2122 is equipped with and described the
The gear that one horizontal tooth bar 12 is meshed, first horizontal drive motor 2122 drive the pick-and-place machine by driving gear
Tool hand sliding seat 212 is slided along 11 transverse reciprocating of bottom sliding rail.
It is symmetrically welded mechanical component 3 to be slideably positioned on the bottom sliding rail 11, for being fixedly welded on the processing of long tube
Material.Specifically, being symmetrically welded mechanical component 3 includes being symmetrically set in the material automatic welding structure 31 of long tube two sides and symmetrically setting
Robot welding system in 1 two sides of chassis, the material automatic welding structure 31 include material welding manipulator 311 and bonding machine
Tool hand sliding seat 312, the welding manipulator sliding seat 312 is slidably connected with the bottom sliding rail 11 and the welding manipulator
Sliding seat 312 is set to the bottom of the material welding manipulator 311 for driving material welding manipulator past along bottom sliding rail 11
Multiple sliding.In the present embodiment, state material welding manipulator 311 include six axis multi-joint welding manipulators, model EDV-6050,
Contour structures are compact, and each joint has been respectively mounted high-precision speed reducer, the joint velocity of high speed can in narrow working space into
The flexible operation of row.
Six axis multi-joint electroplating equipment wielding machines are equipped with the conductive solder system controlled by six axis multi-joint welding manipulators on hand
313, the conductive solder system includes the conductive welding gun for being welded in gusset on long tube, and the conduction welding gun, which is equipped with, leads
It is welded mouth.Robot welding system include can automatically adjust welding current welding motor 32 and be fixed on it is described welding motor it is upper
Portion is simultaneously electrically connected the plasma cutting machine 33 for being cut into wiring hole on long tube with the material welding manipulator 311.This
In embodiment, the model YP-060 of plasma cutting machine has the advantages that starting the arc success rate is high, cutting speed is fast, certainly also
It can be the cutting machine of other models, such as YP-080, YP100PF.Two welding robots simultaneously carry out gusset in symmetric position
Welding, after the completion of the welding of a pair of of gusset, long tube rotates a certain angle repetition welding movement, until all welding is completed.Deng from
Sub- cutting machine clamps door-plate by door-plate clamping portion and moves to welding position, two welding for being cut into wiring hole on long tube
Robot simultaneously welds wiring hole door-plate in long tube two sides symmetric position.
Specifically, the downside of welding manipulator sliding seat 312 is equipped with the second sliding block being slidably connected with the bottom sliding rail
3121, the welding manipulator sliding seat 312 is set up on the bottom sliding rail 11 by second sliding block 3121, the work
Make the side on platform 10 positioned at the bottom sliding rail 11 and is additionally provided with the second horizontal tooth bar 13, the welding manipulator sliding seat 312
It is equipped with the second horizontal drive motor 3122, the output end of second horizontal drive motor 3122 is equipped with described second laterally
The gear that rack gear 13 is meshed, second horizontal drive motor 3122 drive the electroplating equipment wielding machine rubber sleeve by driving gear
Dynamic seat 312 is slided along 11 transverse reciprocating of bottom sliding rail.
Long tube rotary drive mechanism 4 includes the clamping support 41 being fixed on workbench 10, is placed on long tube and can press from both sides
It holds the nip rotation set 42 rotated in support 41, the long tube rotary drive motor 44 on clamping support 41, rotated with long tube
The driving wheel 45 of the output axis connection of driving motor is set on nip rotation set 42 and drives rotation by the driving wheel 45
Driven wheel 46, the diameter of the driven wheel 46 is bigger than the diameter of driving wheel 45.In the present embodiment, on the nip rotation set 42
Equipped with multiple along the circumferentially-spaced clamp structure 43 being evenly distributed with for clamping long tube of long tube.Specifically, the clamp structure is hydraulic
Cylinder, after the completion of welding robot welds a pair of of gusset, multiple hydraulic cylinders clamping clamps long tube together, and revolves in long tube
Turn the corresponding angle that is rotated by of driving motor, repeat welding movement, until all welding is completed.
Loadwheel group includes the support frame 51 on the workbench 10, sets that there are two be symmetrically set in length on support frame as described above 51
Support construction on the downside of pipe to support long tube to rotate on it, the support construction include back-up roller wheel 52 and the drive support
The idler wheel driving motor 53 that idler wheel 52 rotates, the back-up roller wheel 52 are set on support frame as described above 51 by roller mount 54.
Loadwheel group includes front end load wheel group and end load wheel group, and front end load wheel group is the loadwheel for being fixed on workbench end
Group, end load wheel group be can on the sliding rail of bottom pinching roller of the automatic moving to adjust both ends.In the present embodiment, the branch
The two sides of support are additionally provided with the pinching roller that rotation is driven by idler wheel driving motor, and pinching roller is located at the two sides of long tube, passes through
The spacing of two pinching rollers is adjusted to be applicable in the long tube of different size.
In addition, long tube slides backward the problem for leading to welding procedure stability difference during the welding process in order to prevent, this
In embodiment, the baffle mechanism 6 for preventing it from sliding backward for fixing long tube, the baffle mechanism 6 are additionally provided on workbench 10
Including the barrier support 61 being set up on the bottom sliding rail 11, the downside of the barrier support 61 is equipped with to be slided with bottom sliding rail
The third sliding block 611 of connection, the barrier support 61 are set up on the bottom sliding rail 11 by the third sliding block 611, institute
It states the side on workbench 10 positioned at the bottom sliding rail 11 and is additionally provided with third horizontal tooth bar 14, the barrier support 61 is equipped with
The output end of third horizontal drive motor 612, the third horizontal drive motor 612 is equipped with and 14 phase of third horizontal tooth bar
Meshed gears, the third horizontal drive motor 612 drive the barrier support 61 sliding along the bottom by driving gear
The sliding of 11 transverse reciprocating of rail.
The application also provides a kind of long tube fully-automatic intelligent welding method, comprising the following steps:
1, long tube and accessory are manually placed
Loadwheel and baffle are moved to corresponding position, and long tube is placed on workbench using tools such as loop wheel machines and adjusts folder
Bottom plate is fixed on long tube by wheel by Workpiece clamping using tools such as loop wheel machines, waits to be welded, while required accessory is supplemented to object
Expect on platform.
2, robot welding long tube and bottom plate
Front-end vision sensor is positioned to by reference pair workpiece of hole, inside and outside Liang Tai robot while welding,
Fix long tube with bottom plate, behind robot welding complete polygon long tube one side, long tube rotates respective angles, and robot carries out same
Mode is welded, and repeats above step until entire bottom plate welding is completed.
3, robot feeding and the fixed gusset of spot welding
Gusset is drawn from material box with sucker, gusset is placed in automatic straightening platform, secondary accurate positioning is carried out to it,
The gusset clamped after secondary positioning from side moves to welding position, is positioned using two visual sensors to gusset, before
Visual sensor is held to identify long tube position, spot welding is fixed to workpiece in subsequent robot, and workpiece rotation repeats above step
Until gusset is all fixed on workpiece.
4, robot is symmetrically welded gusset simultaneously
Liang Tai robot simultaneously welds gusset in symmetric position, and a pair of of gusset welding is completed, and long tube rotation repeats
Welding movement, until gusset all complete by welding.
5, robotic cutting feeder hole and door-plate is welded
Robot is moved to corresponding position, is cut into required wiring hole with plasma cutting machine on long tube, and end is held
Row device crawl door-plate simultaneously moves to welding position, and Liang Tai robot is welded in two sides symmetric position device to hole door-plate simultaneously.
To sum up, the beneficial effect of the long tube fully-automatic intelligent welding equipment of the application is, utilizes robot automatic welding
Technology can guarantee the craftsmanship and stability of welding, greatly change the dependence that master worker is welded to skilled worker existing in the past.And
And ensure that the positioning accuracy of welding while guaranteeing welding procedure using intelligentized vision positioning control system, it solves
The unstable problem of positioning accuracy present in existing human weld.Secondly right in the design planning that this secondary long tube welds
In reinforcing plate muscle and wiring hole mounting rack, secondary positioning is carried out to workpiece using rotary jig, to reduce mistake that may be present
Difference, in the hope of reaching the optimization of welding processing performance.
The foregoing is merely the preferred embodiments of the application, not be used to limit the application implementation range, other it is all its
Principle and basic structure are same as the present application or approximate, within the scope of protection of this application.
Claims (7)
1. it is applied to the feeding device of long tube fully-automatic intelligent welding equipment, the material mounting table (22) including being set to chassis (1),
It is characterized by: the material mounting table (22) includes the material placing rack (221) on the chassis (1), the material
Rack is equipped with the material for taking out material for material pick-and-place manipulator (211) and places station, and the material places station and includes
Gusset holder (222) and mounting rack holder (223).
2. the feeding device according to claim 1 applied to long tube fully-automatic intelligent welding equipment, it is characterised in that: institute
It states and is additionally provided on material placing rack (221) for placing gusset and carrying out the automatic straightening platform (224) of secondary positioning to it, it is described
Automatic straightening platform (224) includes brace (2241) and the positioning plate (2242) for being supported in the brace upper end.
3. the feeding device according to claim 2 applied to long tube fully-automatic intelligent welding equipment, it is characterised in that: institute
It states the shape of positioning plate (2242) and gusset is similar and positioning plate is equipped with multiple be uniformly arranged in being used to support muscle on positioning plate
The ball bumps of plate.
4. the feeding device according to claim 1 applied to long tube fully-automatic intelligent welding equipment, it is characterised in that: institute
Material placing rack (221) upper end is stated equipped with supporting plate, the gusset holder (222) and mounting rack holder (223) are dismountable
It is installed on the supporting plate.
5. the feeding device according to claim 1 applied to long tube fully-automatic intelligent welding equipment, it is characterised in that: institute
Stating gusset holder (222) includes side frame and two side slats, and two side slat is respectively arranged in the two sides of the side frame by bolt,
The gusset cavity for placing gusset is formed between two side slat and the side frame.
6. the feeding device according to claim 1 applied to long tube fully-automatic intelligent welding equipment, it is characterised in that: institute
The connecting plate that mounting rack holder (223) includes both side plate and connection both side plate is stated, is formed between the connecting plate and both side plate
Place the mounting rack cavity of mounting rack.
7. the feeding device according to claim 1 applied to long tube fully-automatic intelligent welding equipment, it is characterised in that: institute
Stating material pick-and-place manipulator (211) includes six axis multi-joint rotating machine arms, and the six axis multi-joint rotating machinery is equipped on hand
The rotary jig (213) controlled by six axis multi-joint rotating machine arms, the rotary jig (213) include and six axis
The connector (2131) of multi-joint rotating machine arm rotation connection, the connector are equipped with the sucker by negative pressure absorbing gusset
(2132), the mounting rack clamping portion (2134) for clamping the gusset clamping part (2133) of gusset and for clamping mounting rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821272252.XU CN208879963U (en) | 2018-08-08 | 2018-08-08 | Feeding device applied to long pipe full-automatic intelligent welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821272252.XU CN208879963U (en) | 2018-08-08 | 2018-08-08 | Feeding device applied to long pipe full-automatic intelligent welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208879963U true CN208879963U (en) | 2019-05-21 |
Family
ID=66508319
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821272252.XU Active CN208879963U (en) | 2018-08-08 | 2018-08-08 | Feeding device applied to long pipe full-automatic intelligent welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208879963U (en) |
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2018
- 2018-08-08 CN CN201821272252.XU patent/CN208879963U/en active Active
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