CN208880048U - Be applied to multi-functional anchor clamps on feeding manipulator - Google Patents

Be applied to multi-functional anchor clamps on feeding manipulator Download PDF

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Publication number
CN208880048U
CN208880048U CN201821272251.5U CN201821272251U CN208880048U CN 208880048 U CN208880048 U CN 208880048U CN 201821272251 U CN201821272251 U CN 201821272251U CN 208880048 U CN208880048 U CN 208880048U
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China
Prior art keywords
gusset
connector
welding
manipulator
clamping
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Expired - Fee Related
Application number
CN201821272251.5U
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Chinese (zh)
Inventor
吴洪德
杨振君
陈家勇
梁坤棠
顾晓勤
刘保军
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University of Electronic Science and Technology of China Zhongshan Institute
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University of Electronic Science and Technology of China Zhongshan Institute
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Priority to CN201821272251.5U priority Critical patent/CN208880048U/en
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Publication of CN208880048U publication Critical patent/CN208880048U/en
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Abstract

The utility model relates to a be applied to multi-functional anchor clamps on feed manipulator, include the rotation type anchor clamps of being connected with feed manipulator, rotation type anchor clamps include and rotate the connector of being connected with feed manipulator, be equipped with on the connector and absorb the sucking disc of gusset, be used for pressing from both sides the gusset clamping part of getting the gusset and be used for pressing from both sides the mounting bracket clamp of getting the mounting bracket through the negative pressure and get the portion. The utility model provides a be applied to multi-functional anchor clamps on feeding manipulator, the rotation type anchor clamps on the feeding manipulator can be used to press from both sides and get different processing materials and carry out the secondary positioning to it, and the back is placed in processing department through the robot is accurate to reduce the error that probably exists, reach the optimization of welding process performance, need not the manual work and get the material of putting, improved the production efficiency of product greatly, the liberation labour.

Description

Applied to the multi-functional clamp on Feeder Manipulator
[technical field]
This application involves a kind of multi-functional clamps applied on Feeder Manipulator.
[background technique]
Existing Welding Technology of LongTube mostly uses greatly human weld, when picking and placing material based on manually picking and placing, deposits Low in working efficiency, the problem of larger workload, and cost of labor is high at present, increases the burden of enterprise.
[summary of the invention]
For the long tube welding for solving the prior art, when picking and placing material based on manually picking and placing, there are working efficiencies Low, the problem of larger workload, the application provides a kind of multi-functional clamp applied on Feeder Manipulator.
The application solves technical solution used by its technical problem:
It is described including the rotary jig being connect with Feeder Manipulator applied to the multi-functional clamp on Feeder Manipulator Rotary jig includes the connector with Feeder Manipulator rotation connection, and the connector is equipped with through negative pressure absorbing gusset Sucker, the gusset clamping part for clamping gusset and the mounting rack clamping portion for clamping mounting rack.
The sucker includes the suction disc being connected with the connector and multiple suction nozzles on the downside of the suction disc.
The gusset clamping part includes the clamping plate being connected with the connector, and the clamping plate is equipped with can be on clamping plate mutually Close or isolated clamping jaw.
The clamping plate is rotatably set on the connector.
Mounting rack clamping portion includes the mounting rack clamping plate being connected with the connector, and the mounting rack clamping plate is equipped with Mounting plate clamping jaw that can be close to each other or isolated on mounting rack clamping plate.
The mounting rack clamping plate is rotatably set on the connector.
Compared with prior art, the beneficial effects of the present application are as follows, the rotary jig on the Feeder Manipulator of the application It can be used for clamping different processing materials and secondary positioning carried out to it, be accurately placed at processing by robot, it can with reduction Error existing for energy reaches the optimization of welding processing performance, picks and places material without artificial, substantially increases the production effect of product Rate liberates labour.
[Detailed description of the invention]
In order to more clearly explain the technical solutions in the embodiments of the present application, make required in being described below to embodiment Attached drawing is briefly described, it should be apparent that, the drawings in the following description are only some examples of the present application, for For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other Attached drawing.
Fig. 1 is the structural schematic diagram of the long tube fully-automatic intelligent welding equipment of the application;
Fig. 2 is the structural schematic diagram of the long tube fully-automatic intelligent welding equipment of the application;
Fig. 3 is the structural schematic diagram of the long tube fully-automatic intelligent welding equipment of the application;
Fig. 4 is the structural schematic diagram of the material mounting table of the application;
Fig. 5 is the structural schematic diagram of the rotary jig of the application;
Fig. 6 is the structural schematic diagram of the long tube rotary drive mechanism of the application;
Fig. 7 is the structural schematic diagram of the loadwheel group of the application.
[specific embodiment]
The application is described further below in conjunction with the accompanying drawings and the specific embodiments.
Please refer to Fig. 1 to Fig. 7, long tube fully-automatic intelligent welding equipment, including the positioning of chassis 1, workbench 10, automatic material taking Component 2 is symmetrically welded mechanical component 3, long tube rotary drive mechanism 4 and loadwheel group 5.Wherein:
Workbench 10 is set on the chassis 1, and for placing long tube to be welded, the workbench is equipped with bottom sliding rail 11.In the present embodiment, workbench is made of multiple brackets being set side by side, between bracket and bracket by crossbeam connect and it is each Bracket is equipped with the bottom sliding rail, and long tube to be welded is placed in above crossbeam.
Automatic material taking positioning component 2 be set to the workbench 10 on, for automatic clamping and placing long tube processing materials and to it It is positioned, and the processing materials having good positioning is fixed on long tube.Specifically, the automatic material taking positioning component 2 includes object Expect automatic sucking structure 21 and material mounting table 22, the material automatic sucking structure 21 includes 211 He of material pick-and-place manipulator Pick-and-place manipulator sliding seat 212, the pick-and-place manipulator sliding seat 212 is slidably connected with the bottom sliding rail 11 and the pick-and-place Manipulator sliding seat 212 is set to the bottom of the material pick-and-place manipulator 211 for driving material pick-and-place manipulator sliding along bottom Rail 11 reciprocatingly slides.In the present embodiment, the material pick-and-place manipulator 211 includes six axis multi-joint rotating machine arms, model EDV-6050, contour structures are compact, and each joint has been respectively mounted high-precision speed reducer, and the joint velocity of high speed can be in narrow work Flexible operation is carried out in space.
The material mounting table 22 includes the material placing rack 221 on the chassis 1, the material placing rack 221 It is equipped with the material for taking out material for the material pick-and-place manipulator 211 and places station, it includes gusset that the material, which places station, Holder 222 and mounting rack holder 223, six axis multi-joint rotating machineries are equipped with manual by six axis multi-joint rotating machineries on hand The rotary jig 213 of system, the rotary jig 213 include the company with six axis multi-joint rotating machine arm rotation connection Connector 2131, the connector are equipped with sucker 2132, the gusset clamping part for clamping gusset by negative pressure absorbing gusset 2133 and the mounting rack clamping portion 2134 for clamping mounting rack.In the present embodiment, use is additionally provided on material placing rack 221 Automatic straightening platform 224 of secondary positioning is carried out in placement gusset and to it, the automatic straightening platform 224 includes brace and support Positioning plate on the brace.Gusset is drawn from material box by sucker, to prevent it from breakking away, the muscle that will pick up Plate is placed in automatic straightening platform and carries out secondary accurate positioning to it, passes through gusset clamping part afterwards from automatic straightening platform side gripper two Gusset after secondary positioning moves to welding position, and welding manipulator carries out spot welding to gusset and is fixed on long tube.
The sucker 2132 includes the suction disc 21321 being connected with the connector 2131 and multiple is set on the downside of the suction disc Suction nozzle 21322, the gusset clamping part 2133 includes the clamping plate 21331 being connected with the connector 2131, the clamping plate 21331 are equipped with clamping jaw 21332 that can be close to each other or isolated on clamping plate, and the clamping plate 21331 is rotatably set to institute It stating on connector 2131, mounting rack clamping portion 2134 includes the mounting rack clamping plate 21341 being connected with the connector 2131, The mounting rack clamping plate 21341 is equipped with mounting plate clamping jaw 21342 that can be close to each other or isolated on mounting rack clamping plate, described Mounting rack clamping plate 21341 is rotatably set on the connector 2131, the gusset clamping part and mounting rack clamping Portion, which is driven by six axis multi-joint rotating machine arms by connector, to rotate, and material picks and places flexibly, optimizing welding process.
Specifically, the downside of the pick-and-place manipulator sliding seat 212 is equipped with the to be slidably connected with the bottom sliding rail 11 One sliding block 2121, the pick-and-place manipulator sliding seat 212 are set up on the bottom sliding rail 11 by first sliding block 2121, Side on the workbench 10 positioned at the bottom sliding rail 11 is additionally provided with the first horizontal tooth bar 12, the pick-and-place manipulator sliding Seat 212 is equipped with the first horizontal drive motor 2122, and the output end of first horizontal drive motor 2122 is equipped with and described the The gear that one horizontal tooth bar 12 is meshed, first horizontal drive motor 2122 drive the pick-and-place machine by driving gear Tool hand sliding seat 212 is slided along 11 transverse reciprocating of bottom sliding rail.
It is symmetrically welded mechanical component 3 to be slideably positioned on the bottom sliding rail 11, for being fixedly welded on the processing of long tube Material.Specifically, being symmetrically welded mechanical component 3 includes being symmetrically set in the material automatic welding structure 31 of long tube two sides and symmetrically setting Robot welding system in 1 two sides of chassis, the material automatic welding structure 31 include material welding manipulator 311 and bonding machine Tool hand sliding seat 312, the welding manipulator sliding seat 312 is slidably connected with the bottom sliding rail 11 and the welding manipulator Sliding seat 312 is set to the bottom of the material welding manipulator 311 for driving material welding manipulator past along bottom sliding rail 11 Multiple sliding.In the present embodiment, state material welding manipulator 311 include six axis multi-joint welding manipulators, model EDV-6050, Contour structures are compact, and each joint has been respectively mounted high-precision speed reducer, the joint velocity of high speed can in narrow working space into The flexible operation of row.
Six axis multi-joint electroplating equipment wielding machines are equipped with the conductive solder system controlled by six axis multi-joint welding manipulators on hand 313, the conductive solder system includes the conductive welding gun for being welded in gusset on long tube, and the conduction welding gun, which is equipped with, leads It is welded mouth.Robot welding system include can automatically adjust welding current welding motor 32 and be fixed on it is described welding motor it is upper Portion is simultaneously electrically connected the plasma cutting machine 33 for being cut into wiring hole on long tube with the material welding manipulator 311.This In embodiment, the model YP-060 of plasma cutting machine has the advantages that starting the arc success rate is high, cutting speed is fast, certainly also It can be the cutting machine of other models, such as YP-080, YP100PF.Two welding robots simultaneously carry out gusset in symmetric position Welding, after the completion of the welding of a pair of of gusset, long tube rotates a certain angle repetition welding movement, until all welding is completed.Deng from Sub- cutting machine clamps door-plate by door-plate clamping portion and moves to welding position, two welding for being cut into wiring hole on long tube Robot simultaneously welds wiring hole door-plate in long tube two sides symmetric position.
Specifically, the downside of welding manipulator sliding seat 312 is equipped with the second sliding block being slidably connected with the bottom sliding rail 3121, the welding manipulator sliding seat 312 is set up on the bottom sliding rail 11 by second sliding block 3121, the work Make the side on platform 10 positioned at the bottom sliding rail 11 and is additionally provided with the second horizontal tooth bar 13, the welding manipulator sliding seat 312 It is equipped with the second horizontal drive motor 3122, the output end of second horizontal drive motor 3122 is equipped with described second laterally The gear that rack gear 13 is meshed, second horizontal drive motor 3122 drive the electroplating equipment wielding machine rubber sleeve by driving gear Dynamic seat 312 is slided along 11 transverse reciprocating of bottom sliding rail.
Long tube rotary drive mechanism 4 includes the clamping support 41 being fixed on workbench 10, is placed on long tube and can press from both sides It holds the nip rotation set 42 rotated in support 41, the long tube rotary drive motor 44 on clamping support 41, rotated with long tube The driving wheel 45 of the output axis connection of driving motor is set on nip rotation set 42 and drives rotation by the driving wheel 45 Driven wheel 46, the diameter of the driven wheel 46 is bigger than the diameter of driving wheel 45.In the present embodiment, on the nip rotation set 42 Equipped with multiple along the circumferentially-spaced clamp structure 43 being evenly distributed with for clamping long tube of long tube.Specifically, the clamp structure is hydraulic Cylinder, after the completion of welding robot welds a pair of of gusset, multiple hydraulic cylinders clamping clamps long tube together, and revolves in long tube Turn the corresponding angle that is rotated by of driving motor, repeat welding movement, until all welding is completed.
Loadwheel group includes the support frame 51 on the workbench 10, sets that there are two be symmetrically set in length on support frame as described above 51 Support construction on the downside of pipe to support long tube to rotate on it, the support construction include back-up roller wheel 52 and the drive support The idler wheel driving motor 53 that idler wheel 52 rotates, the back-up roller wheel 52 are set on support frame as described above 51 by roller mount 54. Loadwheel group includes front end load wheel group and end load wheel group, and front end load wheel group is the loadwheel for being fixed on workbench end Group, end load wheel group be can on the sliding rail of bottom pinching roller of the automatic moving to adjust both ends.In the present embodiment, the branch The two sides of support are additionally provided with the pinching roller that rotation is driven by idler wheel driving motor, and pinching roller is located at the two sides of long tube, passes through The spacing of two pinching rollers is adjusted to be applicable in the long tube of different size.
In addition, long tube slides backward the problem for leading to welding procedure stability difference during the welding process in order to prevent, this In embodiment, the baffle mechanism 6 for preventing it from sliding backward for fixing long tube, the baffle mechanism 6 are additionally provided on workbench 10 Including the barrier support 61 being set up on the bottom sliding rail 11, the downside of the barrier support 61 is equipped with to be slided with bottom sliding rail The third sliding block 611 of connection, the barrier support 61 are set up on the bottom sliding rail 11 by the third sliding block 611, institute It states the side on workbench 10 positioned at the bottom sliding rail 11 and is additionally provided with third horizontal tooth bar 14, the barrier support 61 is equipped with The output end of third horizontal drive motor 612, the third horizontal drive motor 612 is equipped with and 14 phase of third horizontal tooth bar Meshed gears, the third horizontal drive motor 612 drive the barrier support 61 sliding along the bottom by driving gear The sliding of 11 transverse reciprocating of rail.
The application also provides a kind of long tube fully-automatic intelligent welding method, comprising the following steps:
1, long tube and accessory are manually placed
Loadwheel and baffle are moved to corresponding position, and long tube is placed on workbench using tools such as loop wheel machines and adjusts folder Bottom plate is fixed on long tube by wheel by Workpiece clamping using tools such as loop wheel machines, waits to be welded, while required accessory is supplemented to object Expect on platform.
2, robot welding long tube and bottom plate
Front-end vision sensor is positioned to by reference pair workpiece of hole, inside and outside Liang Tai robot while welding, Fix long tube with bottom plate, behind robot welding complete polygon long tube one side, long tube rotates respective angles, and robot carries out same Mode is welded, and repeats above step until entire bottom plate welding is completed.
3, robot feeding and the fixed gusset of spot welding
Gusset is drawn from material box with sucker, gusset is placed in automatic straightening platform, secondary accurate positioning is carried out to it, The gusset clamped after secondary positioning from side moves to welding position, is positioned using two visual sensors to gusset, before Visual sensor is held to identify long tube position, spot welding is fixed to workpiece in subsequent robot, and workpiece rotation repeats above step Until gusset is all fixed on workpiece.
4, robot is symmetrically welded gusset simultaneously
Liang Tai robot simultaneously welds gusset in symmetric position, and a pair of of gusset welding is completed, and long tube rotation repeats Welding movement, until gusset all complete by welding.
5, robotic cutting feeder hole and door-plate is welded
Robot is moved to corresponding position, is cut into required wiring hole with plasma cutting machine on long tube, and end is held Row device crawl door-plate simultaneously moves to welding position, and Liang Tai robot is welded in two sides symmetric position device to hole door-plate simultaneously.
To sum up, the beneficial effect of the long tube fully-automatic intelligent welding equipment of the application is, utilizes robot automatic welding Technology can guarantee the craftsmanship and stability of welding, greatly change the dependence that master worker is welded to skilled worker existing in the past.And And ensure that the positioning accuracy of welding while guaranteeing welding procedure using intelligentized vision positioning control system, it solves The unstable problem of positioning accuracy present in existing human weld.Secondly right in the design planning that this secondary long tube welds In reinforcing plate muscle and wiring hole mounting rack, secondary positioning is carried out to workpiece using rotary jig, to reduce mistake that may be present Difference, in the hope of reaching the optimization of welding processing performance.
The foregoing is merely the preferred embodiments of the application, not be used to limit the application implementation range, other it is all its Principle and basic structure are same as the present application or approximate, within the scope of protection of this application.

Claims (6)

1. being applied to the multi-functional clamp on Feeder Manipulator, including the rotary jig connecting with Feeder Manipulator, feature Be: the rotary jig (213) includes the connector (2131) with Feeder Manipulator rotation connection, is set on the connector There are the sucker (2132) by negative pressure absorbing gusset, the gusset clamping part (2133) for clamping gusset and for clamping peace The mounting rack clamping portion (2134) shelved.
2. the multi-functional clamp according to claim 1 applied on Feeder Manipulator, it is characterised in that: the sucker It (2132) include the suction disc (21321) being connected with the connector (2131) and multiple suction nozzles on the downside of the suction disc (21322)。
3. the multi-functional clamp according to claim 1 applied on Feeder Manipulator, it is characterised in that: the gusset folder Holding portion (2133) includes the clamping plate (21331) being connected with the connector (2131), and the clamping plate (21331) is equipped with and can press from both sides Clamping jaw close to each other or isolated (21332) on plate.
4. the multi-functional clamp according to claim 3 applied on Feeder Manipulator, it is characterised in that: the clamping plate (21331) it is rotatably set on the connector (2131).
5. the multi-functional clamp according to claim 1 applied on Feeder Manipulator, it is characterised in that: the mounting rack Clamping portion (2134) includes the mounting rack clamping plate (21341) being connected with the connector (2131), the mounting rack clamping plate (21341) it is equipped with mounting plate clamping jaw (21342) that can be close to each other or isolated on mounting rack clamping plate.
6. the multi-functional clamp according to claim 5 applied on Feeder Manipulator, it is characterised in that: the mounting rack Clamping plate (21341) is rotatably set on the connector (2131).
CN201821272251.5U 2018-08-08 2018-08-08 Be applied to multi-functional anchor clamps on feeding manipulator Expired - Fee Related CN208880048U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110604888A (en) * 2019-10-18 2019-12-24 智慧式有限公司 Fire-fighting machine vehicle
CN110788691A (en) * 2019-10-31 2020-02-14 厦门航天思尔特机器人系统股份公司 Robot polishing system
CN110900093A (en) * 2019-11-26 2020-03-24 广州创研工业技术研究院有限公司 Be used for aerifing unloading equipment and workstation of cabinet welded
CN111922577A (en) * 2020-05-29 2020-11-13 西安航天精密机电研究所 Six-axis robot-based manipulator for welding polar needle and bridge belt of sealing body
CN111922579A (en) * 2020-05-29 2020-11-13 西安航天精密机电研究所 System and method for accurately welding sealing body pole needle and bridge band based on six-axis robot

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110604888A (en) * 2019-10-18 2019-12-24 智慧式有限公司 Fire-fighting machine vehicle
CN110788691A (en) * 2019-10-31 2020-02-14 厦门航天思尔特机器人系统股份公司 Robot polishing system
CN110788691B (en) * 2019-10-31 2021-12-31 厦门航天思尔特机器人系统股份公司 Robot polishing system
CN110900093A (en) * 2019-11-26 2020-03-24 广州创研工业技术研究院有限公司 Be used for aerifing unloading equipment and workstation of cabinet welded
CN111922577A (en) * 2020-05-29 2020-11-13 西安航天精密机电研究所 Six-axis robot-based manipulator for welding polar needle and bridge belt of sealing body
CN111922579A (en) * 2020-05-29 2020-11-13 西安航天精密机电研究所 System and method for accurately welding sealing body pole needle and bridge band based on six-axis robot
CN111922579B (en) * 2020-05-29 2022-04-12 西安航天精密机电研究所 System and method for accurately welding sealing body pole needle and bridge band based on six-axis robot

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Granted publication date: 20190521

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