CN208861805U - A kind of production line of transformer - Google Patents
A kind of production line of transformer Download PDFInfo
- Publication number
- CN208861805U CN208861805U CN201821492672.9U CN201821492672U CN208861805U CN 208861805 U CN208861805 U CN 208861805U CN 201821492672 U CN201821492672 U CN 201821492672U CN 208861805 U CN208861805 U CN 208861805U
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- CN
- China
- Prior art keywords
- transformer
- assembly line
- pin
- dispensing
- line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 239000003292 glue Substances 0.000 claims abstract description 73
- 238000001514 detection method Methods 0.000 claims abstract description 46
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000007654 immersion Methods 0.000 claims abstract description 12
- 238000007711 solidification Methods 0.000 claims abstract description 9
- 230000008023 solidification Effects 0.000 claims abstract description 9
- 238000005452 bending Methods 0.000 claims description 27
- 238000012360 testing method Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 11
- 238000012372 quality testing Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 2
- 238000003032 molecular docking Methods 0.000 claims 1
- 230000007246 mechanism Effects 0.000 description 6
- 238000010992 reflux Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000084 colloidal system Substances 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229920000715 Mucilage Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000009156 water cure Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
A kind of production line of transformer, wherein, transformer includes shell, coil, pin, the lead drawn from coil and be connected to pin, and the production line of the transformer includes assembly line, the flowing carrier for loading transformer and can carry on assembly line, the pin bobbin winder device for setting gradually along the production mode reform of transformer and being connect respectively with the assembly line, point glue equipment, glue solidification device, twisting device, pin immersion tin device, detection device.The production line of the transformer of the utility model is arranged, high degree of automation according to the production requirement of transformer, improves production efficiency.
Description
Technical field
The utility model relates to the production technical field of transformer more particularly to a kind of production lines of transformer.
Background technique
In the prior art, according to the difference of the production technology of transformer, and there is the production of very a variety of transformers
Line discloses a kind of transformer automatic assembly line comprising glue applying mechanism, solid glue in 105895348 B of patent of invention CN
Mechanism, trimming peeling unlocking mechanism, dispensing reflux baking mechanism, wicking mechanism, testing agency etc..But the production of transformer
Line is usually nonstandard customization, can only correspond to certain a transformer, therefore, when there is new transformer, existing transformer
Production line and be not suitable for, when production, need manually to correspond to each production stage, production efficiency is low, therefore, it is necessary to according to new
The production technology of transformer and research and develop new production line.
Utility model content
The utility model, according to the production requirement of new transformer, mentions to solve above-mentioned technical problem to a certain extent
A kind of production line of transformer is gone out.
A kind of production line of transformer, wherein transformer includes shell, coil, pin, draws and be connected to from coil and draw
The lead of foot, the production line of the transformer include assembly line, the flowing for loading transformer and can carry on assembly line
Carrier, the pin bobbin winder device for setting gradually along the production mode reform of transformer and connecting respectively with the assembly line put mucilage binding
It sets, glue solidification device, twisting device, pin immersion tin device, detection device.
Preferably, the assembly line includes that the first assembly line and first-class dynamic load have, the pin bobbin winder device and described
Point glue equipment is separately positioned on the side of first assembly line and connect with first assembly line, first assembly line
Rear end is provided with the first feeding manipulator, and first feeding manipulator can be used for the change that will be loaded on the first-class dynamic load tool
Depressor clamps and is transferred to the point glue equipment.
Preferably, the pin bobbin winder device includes: coil winding machinery hand, and the coil winding machinery hand includes that can clamp dress
It is loaded in the first clamping part of the lead of the transformer on the first-class dynamic load tool, and driving first clamping part is around pin
The coil winding machinery hand of walking；Lead bending part, the lead bending part includes bending part, and the driving bending part is abutted to change
The shell of depressor is with by the bending part driving portion of lead bending.
It is further preferred that the point glue equipment includes: rotating disk, the first feeding station, dispensing portion, dispensing quality testing
Portion；The circumferential many places dispensing fixture being angularly distributed with for clamping transformer, the first feeding work in the rotating disk
The outside of the rotating disk is arranged in position, the dispensing portion and dispensing quality testing portion, respectively along the week of the rotating disk
To distribution.
Preferably, first feeding station is docked with first feeding manipulator, and first feeding manipulator can
The transformer loaded on the first-class dynamic load tool is clamped and is transferred to positioned at a wherein place for first feeding station
State dispensing fixture.
It is further preferred that the dispensing portion includes: glue offer portion, including the plastic emitting water valve with shut-off valve；Dispenser
Tool hand is run to including the Glue dripping head connecting with the plastic emitting water valve, and the driving Glue dripping head positioned at the point glue equipment
The dispensing fixture to carry out dispensing machinery hand for dispensing glue to transformer.
Preferably, the assembly line further includes the second assembly line and second dynamic load tool, the front end of second assembly line
It being connect with the rear end of first assembly line, the stroke of first feeding manipulator covers the front end of second assembly line,
And the transformer for being located at the point glue equipment can be transferred to the second dynamic load and had；Second assembly line passes through the glue
Inside water cure device.
It is further preferred that the assembly line further includes third assembly line and third flowing carrier, the third assembly line
Front end connect with the rear end of second assembly line, the front end of the third assembly line is provided with the second feeding manipulator, institute
Stating the second feeding manipulator can be used for for the transformer loaded on second dynamic load tool being transferred to the third flowing carrier.
Preferably, the twisting device, the pin immersion tin device and detection device are separately positioned on the third flowing water
The side of line is simultaneously connect with the third assembly line.
Preferably, the twisting device includes robot arm of twisting thread, and the robot arm of twisting thread includes clamping jaw of twisting thread, and is driven
The dynamic clamping jaw of twisting thread is abutted to the manipulator of twisting thread of the pin of transformer.
Preferably, the detection device includes the first test section for detecting the size of transformer, for transformer
Carry out the second test section of the first sub-high pressure detection, the third test section for carrying out Function detection to transformer and for change
Depressor carries out the 4th test section of the second sub-high pressure detection.
The production line of the transformer of the utility model is arranged, high degree of automation according to the production requirement of transformer, mentions
High production efficiency.
Detailed description of the invention
Fig. 1 is a kind of a kind of plan view of embodiment of the production line of transformer；
Fig. 2 is the perspective view of the first assembly line of Fig. 1, pin bobbin winder device, point glue equipment；
Fig. 3 is the perspective view of first-class dynamic load tool；
Fig. 4 is the perspective view of pin bobbin winder device；
Partial enlarged view in Fig. 5 Fig. 4 at A；
Fig. 6 is the perspective view of the first feeding manipulator of Fig. 2；
Fig. 7 is the perspective view of point glue equipment；
Fig. 8 is the perspective view of the second feeding manipulator；
Fig. 9 is 5 perspective view of twisting device of Fig. 1；
Figure 10 is the perspective view of third feeding manipulator；
Figure 11 is the perspective view of pin immersion tin device；
Figure 12 is the perspective view of the detection device of Fig. 1；
Figure 13 is the partial enlarged view in Figure 12 at B；
Figure 14 is the schematic diagram of the transformer of the utility model.
Specific embodiment
Referring to the drawings, it elaborates to the utility model.It should be pointed out that the utility model can be with many
Different modes are realized, however it is not limited to embodiment described herein, on the contrary, the purpose of providing these embodiments is to make this
The technical staff in field is more thorough and comprehensive to content understanding disclosed in the utility model.
In addition, the description that principle according to the present utility model carries out illustrative embodiment is intended to come in conjunction with attached drawing
It is read, a part of entire printed instructions will be considered.In the description of disclosed the embodiments of the present invention,
The reference in any direction or orientation is intended merely to facilitate explanation, and is not intended to limit the model of the utility model in any way
It encloses.Relational language such as " front ", " back side ", " top ", " lower part ", " side ", " front end ", " rear end ", " front side portion ",
" rear lateral portion ", " middle part ", " inside ", " outside ", " lower part ", " top ", " horizontal ", " vertical ", " top ", " under
Side ", " upward ", " downward ", " top " and " bottom ") and its derivative (for example, " horizontally ", " down ", " upward "
Deng) it should be interpreted orientation shown in the drawings described below or under discussion.These relational languages are only for convenience of description
It is used, and equipment cannot be required to be constructed or operated according to particular orientation, unless there are clearly stating.Therefore, the utility model
Should not be definitely limited to can individualism or other feature combination present in feature it is some possible unrestricted
Property the exemplary embodiment that is illustrated of combination；The protection scope of the utility model is defined by the following claims.
As currently imagining, this disclosure describes the optimization model or practice model of the utility model.The utility model
It is not intended to be understood from limitation level, but the utility model example only used for explanation is provided in conjunction with the accompanying drawings,
The advantages of to inform those skilled in the art's the utility model and construction.It is identical attached in the various views of attached drawing
Icon note refers to the same or similar component.
In the attached drawing of the utility model, X-axis, the mark of Y-axis are mainly for convenient for those skilled in the art's reason
Solve the relative positional relationship between each component.
A kind of production line of transformer, wherein transformer include shell KT, coil XQ, pin YJ, from coil XQ draw simultaneously
It is connected to the lead YX of pin YJ.The production line of transformer includes assembly line 1, for loading transformer and can be in assembly line 1
The flowing carrier 8 of carrying, the pin bobbin winder device for setting gradually along the production mode reform of transformer and being connect respectively with assembly line 1
2, point glue equipment 3, glue solidification device 4, twisting device 5, pin immersion tin device 6, detection device 7.
Assembly line 1, which can be, uses motor-driven belt line, it is preferable that for the ease of dismounting, assembly line 1 can pass through
Multistage subflow waterline is spliced.Also, when each subflow waterline passes through such as pin bobbin winder device 2, point glue equipment 3, glue curing
When device 4, twisting device 5, pin immersion tin device 6, detection device 7, can directly it be built on the installed base of these devices,
And these devices are stitched together, to form complete assembly line 1.
Wherein, assembly line 1 includes the first assembly line 11 and first-class dynamic load tool 81, pin bobbin winder device 2 and point glue equipment 3
It is separately positioned on the side of the first assembly line 11 and is connect with the first assembly line 11.The front end of first assembly line 11 is provided with first
Preceding elevator 111, the top of the first assembly line 11 are provided with the first carrying assembly line 112, the rear end setting of the first assembly line 11
Elevator 113 after having first, the lower part of the first assembly line 11 are provided with the first reflux assembly line 114.Elevator 111 before first,
Elevator 113 may each be elevator used on assembly line 1 known to ordinary skill in the art after first, at this
It does not elaborate.
First-class dynamic load has 81 including multiple, and elevator 111, first carries assembly line 112, first before by first respectively
The reflux of elevator 113, first assembly line 114, which is formed by the assembly line of circulation, afterwards constantly recycles.Wherein, when the first flowing
When carrier 81 flows through the front end 11a of the first carrying assembly line 112, transformer can be installed on first-class dynamic load tool 81.
It is settable for positioning the shell of transformer on first-class dynamic load tool 81 for the ease of the execution of each process in later period
First positioning region 811 of body, coil and lead, and the first clamping section of shell, coil and lead for clamping transformer
812.First positioning region, 811 those skilled in the art can be arranged according to the shape of shell, coil and lead, the first folder
Tight portion 812 includes gripping block and driving spring.In order to improve working efficiency, can be loaded simultaneously on first-class dynamic load tool 81 multiple
Transformer, such as four, six, eight, ten, in the present embodiment, preferably eight.In order to reduce the difficulty for loading transformer
Degree, it is therefore preferable to manually transformer is loaded on first-class dynamic load tool 81, specifically, manually presses driving spring with hand, it will
Gripping block is opened, and after putting transformer into first positioning region 811, is loosed one's grip, and gripping block resets under the action of the spring, to will become
Depressor clamps.
On assembly line 1 respectively at each device, and at the station that respectively needs to operate, it is separately provided for stopping first-class
The stop cylinder (not shown) of dynamic load tool 81 and the positioning cylinder (not shown) for having 81 for positioning first-class dynamic load.When first-class
When dynamic load tool 81 flows through pin bobbin winder device 2, stop cylinder, which is stretched out, blocks first-class dynamic load tool 81, and then positioning cylinder is stretched
Out, first-class dynamic load tool 81 is jacked up and is positioned.Then, pin coiling is carried out.
In order to improve the efficiency of coiling, pin bobbin winder device 2 may include more.Pin bobbin winder device 2 includes: coil winding machine
Tool hand 21, coil winding machinery hand 21 include the first folder that can clamp the lead for the transformer being loaded on first-class dynamic load tool 81
Portion 211, and the first clamping part 211 of driving are held around the coil winding machinery hand 212 of pin walking.Wherein, the first clamping part 211 is preferred
The sum of Pneumatic clamping jaw, Pneumatic clamping jaw is identical as the sum of transformer on first-class dynamic load tool 81.Coil winding machinery hand 212 due to
It needs that Pneumatic clamping jaw (the first clamping part 211) is driven to do the movement around pin walking, therefore can choose with more than three axis
Manipulator.
When carrying out pin coiling, three axle robert (coil winding machinery hand 212) drives (the first clamping of all Pneumatic clamping jaws
Portion 211) the first clamping section 812 is run to simultaneously, lead is clamped, Pneumatic clamping jaw is then driven to hold lead walking to drawing
Foot, then, three axle robert driving Pneumatic clamping jaw carry out the coiling movement for surrounding pin.
When due to pin coiling, it is difficult to control the tightness of the lead between pin and coil, when pin and line
When lead between circle is very tight, is twisting thread, the lead between pin and coil is easy to cause to break during soldering etc..Therefore,
As an improvement embodiment of pin bobbin winder device 2, pin bobbin winder device 2 further includes lead bending part 22, lead bending part
22 include bending part 221, and driving bending part 221 is abutted to the shell of transformer with by the bending part driving portion of lead bending
222。
In one embodiment of lead bending part 22, bending part 221 is in needle-shaped, as being in sewing needle needle-shaped, Huo Zhecheng
It is cylindric.Cylinder can be used as executive component in bending part driving portion 222, also, the side of transformer is arranged in bending part 221
Side.When executing pin coiling movement, hold before lead runs to pin in three axle robert driving Pneumatic clamping jaw, cylinder
What driving bending part 221 reached transformer from the side of transformer walks on line position that (that is: lead is connected between pin from coil
Position).Later, three axle robert driving Pneumatic clamping jaw holds lead around the periphery of bending part 221 to reach pin
Position, then carry out coiling work.After the completion of coiling movement, cylinders retract, thus the walking from transformer by bending part 221
It is extracted in line position, at this point, state of the lead of bending in relaxation because of bending part 221 originally, to greatly reduce
The risk of lead broken string.
After pin bobbin winder device 2 completes coiling work, the positioning cylinder on assembly line 1 is retracted, first-class dynamic load tool 81
It drops on the first assembly line 11, then stop cylinder retracts, and first-class dynamic load tool 81 flows on the first assembly line 11, and turns
Move on to point glue equipment 3.
The rear end 11b of first assembly line 11 is provided with the first feeding manipulator 12, and the first feeding manipulator 12 can be used
It clamps in first-class dynamic load is had the transformer that loads on 81 and is transferred to point glue equipment 3.Then, unloaded first-class dynamic load tool
81 are transferred to the first reflux assembly line 114 via elevator 113 after first.
The preferred three axle robert 12a of first feeding manipulator 12, the stroke of three axle robert are gone up and down after can covering first
Machine 113, the feeding station of aftermentioned point glue equipment 3 and aftermentioned second assembly line 13 second before elevator.In addition, on first
Multiple second clamping part 12b are additionally provided on material manipulator 12, the second clamping part 12b equally can be Pneumatic clamping jaw, will become
Depressor is clamped to point glue equipment 3.
In order to improve efficiency for dispensing glue, point glue equipment 3 includes: rotating disk 31, the first feeding station 32, dispensing portion 33, point
Colloid amount test section 34.Each station can be independently completed corresponding process in the same time.Wherein, rotating disk 31 can lead to
The driving of DD motor is crossed, can also be driven by the combination of motor and index dial.It is circumferentially angularly distributed in rotating disk 31 useful
In many places dispensing fixture 311 of clamping transformer, dispensing fixture 311 can also be distinguished as first-class dynamic load has 81
The second positioning region (not shown) for positioning transformer and the second clamping section (not shown) for clamping transformer are set, the
Spring clamp can be used in two clamping sections.In addition, on point glue equipment 3 can in the place of the first feeding station 32, be provided with by
Spring-compressed is to open the cylinder (not shown) of the second clamping section.
In point glue equipment 3, the first feeding station 32, dispensing portion 33 and dispensing quality testing portion 34 are arranged in rotating disk 31
Outside, respectively along the circumferentially distributed of rotating disk 31.Preferably, in order to further increase efficiency for dispensing glue, dispensing portion 33 can be with
At two, it may be assumed that include four stations in point glue equipment 3, be 32, two dispensing portions 33 of the first feeding station, point colloid respectively
Measure test section 34, each station along rotating disk 31 circumferential direction and in uniformly distributed.
First feeding station 32 is docked with the first feeding manipulator 12, and the first feeding manipulator 12 passes through Pneumatic clamping jaw (the
Two clamping part 12b) will first-class dynamic load have 81 on load transformer clamping, and be transferred to positioned at the first feeding station 32 its
In at one in dispensing fixture 311.After the dispensing fixture 311 for being located at the first feeding station 32 loads transformer, rotating disk 31 is revolved
Turn 90 °, the dispensing fixture 311 in situ in the first feeding station 32 is transferred to dispensing portion 33, is being located at the another of the second feeding station
After one dispensing fixture 311 loads transformer, rotating disk 31 is rotated by 90 ° again, then carries out dispensing work.
Dispensing portion 33 includes: glue offer portion 331, and when Glue dripping head 334 plugs in order to prevent, glue leakage, glue is provided
The plastic emitting water valve 333 with shut-off valve is provided in portion 331.In the present embodiment, dispensing portion 33 uses mixture glue dispensing, because
This, glue offer portion 331 include glue A and glue B, similarly, the input port of plastic emitting water valve 333 include the input port glue A and
The input port glue B, glue A and glue B flow out after the mixing of plastic emitting water valve 333 via glue delivery outlet.Plastic emitting water valve 333 wraps
Cut-off spool is included, cut-off spool is embedded between two input ports and the runner of delivery outlet, and when spool is pressed, two are inputted
Mouth ends with delivery outlet, to prevent glue from revealing, when spool is toward when pulling up, two between input port and delivery outlet together with glue
Water can flow out.
Glue dripping head 334 is arranged on dispensing machinery hand 332, connect with plastic emitting water valve 333.Dispensing machinery hand 332 is also
It is provided with dispensing machinery hand, Glue dripping head 334 is mounted on dispensing machinery on hand, and by dispensing machinery hand-drive, to run to
Dispensing fixture 311 positioned at point glue equipment 3 is to carry out dispensing to transformer.Dispensing machinery hand equally can be three axle robert with
On manipulator, preferred three axle robert, accurately to carry out dispensing to position for dispensing glue required for transformer.
As a preferred embodiment of point glue equipment 3, when transformer needs multiple position dispensings, dispensing fixture 311
On be also provided with fixture rotating part 312, it is preferable that for save the cost, fixture rotating part 312 can choose Pneumatic rotary
Cylinder, the second clamping section for positioning the second positioning region of transformer and for clamping transformer may be mounted at fixture rotating part
It on 312, and drives the second positioning region and the second clamping section to rotate integrally by using Pneumatic rotary cylinder, transformer is rotated to
Angle required for dispensing.
It further include dispensing quality testing portion 34 on point glue equipment 3, CCD detection system can be used in dispensing quality testing portion 34
System, since color and the coil of glue, the color of shell be not identical, by detecting the variation of color, so that it is determined that point
Whether glue succeeds.
After completing dispensing quality testing, rotating disk 31 continues to rotate, and will be mounted with the point plastic clip of the transformer after dispensing
Tool 311 is transferred to the first feeding station 32.Then, second dynamic load tool 82 is transferred to by the first feeding manipulator 12.
Assembly line 1 further includes the second assembly line 13 and second dynamic load tool 82, the front end 13a and first of the second assembly line 13
The rear end 11b connection of assembly line 11.The stroke of first feeding manipulator 12 covers the front end of the second assembly line 13, and can will be located at
The transformer of point glue equipment 3 is transferred to second dynamic load tool 82.In glue solidification device 4, since transformer need to only stand one
Section time, such as a hour, without executing additional operation, therefore, second dynamic load tool 82 need to be arranged to be become for positioning
The positioning pin of depressor prevents transformer from falling during carrying.
Second assembly line 13 passes through inside glue solidification device 4, so as to the transformation for being loaded in second dynamic load tool 82
Device flows through 4 inside of glue solidification device by the second assembly line 13 and is solidified.Glue solidification device 4 is technology for dispensing glue
The one common equipment in field, here, not elaborating.
In addition, the second assembly line 13 is similar with the first assembly line 11, including elevator, after elevator, second before second
Two carry assembly line and the second reflux assembly line.
Assembly line 1 further include third assembly line 14 and third flowing carrier 83, similarly, third assembly line 14 with it is first-class
Waterline 11 is similar, including elevator, third carry assembly line and third reflux assembly line after elevator, third before third.Third
The front end 14a of assembly line 14 is connect with the rear end 13b of the second assembly line 13, specifically, is gone up and down after elevator and second before third
Machine connection.The front end of third assembly line 14 is provided with the second feeding manipulator 15, and the second feeding manipulator 15 can be used for second
The transformer loaded on flowing carrier 82 is transferred to third flowing carrier 83.Specifically, the second feeding manipulator 15 includes three axis
Manipulator 151 and the third clamping part 142152 being mounted on three axle robert, third clamping part 142152 equally can be gas
Dynamic clamping jaw, the second feeding manipulator 15 driving third clamping part 142152 run to the second dynamic load of the elevator after second
Tool 82, and transformer is clamped, the third flowing carrier 83 of the elevator before third is then run to, and transformer is placed in
Third flows in carrier 83.
In the present embodiment, twisting device 5, pin immersion tin device 6 and detection device 7 are separately positioned on third assembly line 14
Side and connect with third assembly line 14.
Specifically, in twisting device 5, the side of third assembly line 14 is arranged in twisting device 5, not necessarily refers to conduct
The entirety of twisting device 5 is provided entirely in the side of third assembly line 14.It is also understood that the core as twisting device 5
The side of third assembly line 14 is arranged in the robot arm 51 of twisting thread of mechanism.As in the present embodiment, third assembly line 14 is arranged
On the installation rack of twisting device 5, twisting device 5 includes robot arm 51 of twisting thread, also, robot arm 51 of twisting thread also is installed
On the installation rack of twisting device 5, and the side of third assembly line 14 is set.Robot arm 51 of twisting thread includes folder of twisting thread
Pawl 511, and clamping jaw 511 of twisting thread is driven to abut to the manipulator 512 of twisting thread of the pin of transformer.Clamping jaw 511 of twisting thread includes pneumatic
Clamping jaw and the block of twisting thread being mounted on Pneumatic clamping jaw, manipulator 512 of twisting thread can be uniaxial slide unit mould group, Pneumatic clamping jaw installation
In slide unit mould group, and it is located at the top of third assembly line 14.When third flowing carrier 83 is transferred to twisting device 5, twist thread
Manipulator 512 drives the pin that transformer is fallen under clamping jaw 511 of twisting thread, Pneumatic clamping jaw closure, so that driving connects and draws with twisting thread block
Foot then drives block of twisting thread to walk down, to carry out to the lead on pin when the continuation of manipulator 512 of twisting thread is walked down
It twists thread.
After the twisting thread of pin for completing transformer, third flowing carrier 83 is transported to pin wicking by third assembly line 14
Device 6.In this embodiment it is possible to which third feeding manipulator 141, third feeding manipulator are arranged on third assembly line 14
Third clamping part 142 is provided on 141, third feeding manipulator 141 drives third clamping part 142 to clamp third flowing carrier 83
Transformer is simultaneously transported to pin immersion tin device 6 by transformer above.It should be noted that pin immersion tin device 6, including wicking
Driving manipulator 61 is provided with wicking fixture 62 in wicking driving manipulator 61, and specifically, third feeding manipulator 141 will
Transformer is transferred to wicking fixture 62, and wicking driving manipulator 61 drives transformer to tin furnace 63, carries out wicking.Due to
The manufacture production field of transformer belongs to a well known device, at this, without more detailed explanation.
Between pin immersion tin device 6 and detection device 7, it is additionally provided with for manual operation station.When third feeder
After the folder of tool hand 141 walks transformer, unloaded third flowing carrier 83 flow to the artificial operation position.It is completed in pin wicking
Afterwards, third feeding manipulator 141 can continue the transformer of clamping completion wicking, and be transferred to manual operation station, in order to
Artificial loading.
It is accomplished manually after feeding, third flowing carrier 83 is carried to detection device 7 by third assembly line 14.
Detection device 7 includes the first test section 71, size of first test section 71 mainly for detection of transformer, the first inspection
Survey portion 71 may include the first detection block 711 and the second detection block 712 that mutual distance is set, and be used for transformer
The first inspecting manipuator 713 being clamped between the first detection block 711 and the second detection block 712.First detection block 711 and second
Detection block 712 is connected separately with conducting wire (not shown), and when transformer size meets the requirement of product, transformer is simultaneously with first
Detection block 711 and the second detection block 712 abut, so that the effect as switch, is connected the first detection block 711 and the second detection block
712.When transformer size is less than the requirement of product, transformer at least not with the first detection block 711 and the second detection block 712
It is one of to abut, to not can turn on the first detection block 711 and the second detection block 712.
Detection device 7 further include may include for transformer carry out the first sub-high pressure detection the second test section 72,
Third test section 73 for carrying out Function detection to transformer, the 4th test section 75 for carrying out impedance detection to transformer
And the 5th test section 75 for carrying out the second sub-high pressure detection to transformer.These detections can be set manipulator and will inspection
The contact pin installation of survey on a robotic arm, when needing to detect, is connected with pin and/or coil respectively by robot drives contact pin
It connects, to carry out every detection.These detection contents are that transformer is completed to produce, the conventional detection done before offline,
This does not elaborate.
In addition, in order to carry out subsequent tracking to transformer.Laser Jet or laser can also be set on assembly line 1
Laser carving device 76 etc..
Each specific technical characteristic as described in the above specific embodiments in the case of no contradiction can be with
It is combined in any manner, for unnecessary repetition, the utility model does not say various combinations of possible ways separately
It is bright.
Above embodiments are merely to illustrate the technical solution of the utility model and are not intended to limit it, all without departing from this
Any modification of utility model range or equivalent replacement should all be included in the technical solution of the utility model.
Claims (11)
1. a kind of production line of transformer, wherein transformer includes shell, coil, pin, draws from coil and be connected to pin
Lead, which is characterized in that the production line of the transformer includes assembly line, for loading transformer and can remove on assembly line
The flowing carrier of fortune, the pin bobbin winder device for setting gradually along the production mode reform of transformer and being connect respectively with the assembly line,
Point glue equipment, glue solidification device, twisting device, pin immersion tin device, detection device.
2. a kind of production line of transformer according to claim 1, it is characterised in that: the assembly line includes the first flowing water
Line and first-class dynamic load tool, the pin bobbin winder device and the point glue equipment are separately positioned on the side of first assembly line
And connect with first assembly line, the rear end of first assembly line is provided with the first feeding manipulator, first feeding
Manipulator can be used for clamping in the transformer loaded on the first-class dynamic load tool and be transferred to the point glue equipment.
3. the production line of transformer according to claim 2, which is characterized in that the pin bobbin winder device includes:
Coil winding machinery hand, the coil winding machinery hand include that can clamp the transformer being loaded on the first-class dynamic load tool
First clamping part of lead, and driving first clamping part is around the coil winding machinery hand of pin walking；
Lead bending part, the lead bending part includes bending part, and the driving bending part abut to the shell of transformer with
By the bending part driving portion of lead bending.
4. the production line of transformer according to claim 2, which is characterized in that the point glue equipment includes: rotating disk, the
One feeding station, dispensing portion, dispensing quality testing portion；It is circumferential in the rotating disk to be angularly distributed with for clamping transformer
Many places dispensing fixture, first feeding station, the dispensing portion and dispensing quality testing portion are arranged in the rotation
The outside of disk, respectively along the circumferentially distributed of the rotating disk.
5. the production line of transformer according to claim 4, which is characterized in that first feeding station and described first
The transformer loaded on the first-class dynamic load tool can be clamped and be shifted by feeding manipulator docking, first feeding manipulator
To the wherein dispensing fixture at one for being located at first feeding station.
6. the production line of transformer according to claim 4 or 5, which is characterized in that the dispensing portion includes:
Glue offer portion, including the plastic emitting water valve with shut-off valve；
Dispensing machinery hand is run to including the Glue dripping head connecting with the plastic emitting water valve, and the driving Glue dripping head positioned at institute
The dispensing fixture of point glue equipment is stated to carry out dispensing machinery hand for dispensing glue to transformer.
7. a kind of production line of transformer according to claim 2, it is characterised in that: the assembly line further includes second
Waterline and second dynamic load tool, the front end of second assembly line is connect with the rear end of first assembly line, on described first
The stroke of material manipulator covers the front end of second assembly line, and the transformer for being located at the point glue equipment can be transferred to institute
State second dynamic load tool；Second assembly line passes through inside the glue solidification device.
8. a kind of production line of transformer according to claim 7, which is characterized in that the assembly line further includes third stream
Waterline and third flow carrier, and the front end of the third assembly line is connect with the rear end of second assembly line, the third stream
The front end of waterline is provided with the second feeding manipulator, and second feeding manipulator can be used for fill on second dynamic load tool
The transformer of load is transferred to the third flowing carrier.
9. a kind of production line of transformer according to claim 8, it is characterised in that: the twisting device, the pin
Immersion tin device and detection device are separately positioned on the side of the third assembly line and connect with the third assembly line.
10. according to claim 1 or a kind of production line of transformer described in 9, it is characterised in that: the twisting device includes twisting
Line robot arm, the robot arm of twisting thread includes clamping jaw of twisting thread, and clamping jaw of twisting thread described in driving is abutted to the pin of transformer
Manipulator of twisting thread.
11. according to claim 1 or a kind of production line of transformer described in 9, which is characterized in that the detection device includes using
In the first test section of the size of detection transformer, the second test section for carrying out the first sub-high pressure detection to transformer, use
It is detected in the third test section for carrying out Function detection to transformer and for carrying out the 4th of the second sub-high pressure detection to transformer
Portion.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821492672.9U CN208861805U (en) | 2018-09-12 | 2018-09-12 | A kind of production line of transformer |
| PCT/CN2018/114765 WO2020052041A1 (en) | 2018-09-12 | 2018-11-09 | Transformer production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821492672.9U CN208861805U (en) | 2018-09-12 | 2018-09-12 | A kind of production line of transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208861805U true CN208861805U (en) | 2019-05-14 |
Family
ID=66417747
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821492672.9U Expired - Fee Related CN208861805U (en) | 2018-09-12 | 2018-09-12 | A kind of production line of transformer |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN208861805U (en) |
| WO (1) | WO2020052041A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112071606A (en) * | 2020-09-10 | 2020-12-11 | 珠海黎明云路新能源科技有限公司 | Automatic assembling and winding operation method and device for SQ inductor |
| CN115415122A (en) * | 2022-11-03 | 2022-12-02 | 苏州希盟智能装备有限公司 | Dispensing equipment |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS54156127A (en) * | 1978-05-30 | 1979-12-08 | Aichi Electric Mfg | Method of painting transformer case |
| CN202167343U (en) * | 2011-05-13 | 2012-03-14 | 东莞市立敏达电子科技有限公司 | Full-automatic production line of transformer |
| CN205069362U (en) * | 2015-11-03 | 2016-03-02 | 信华科技（厦门）有限公司 | Vehicle -mounted transformer automation line |
| CN105336486B (en) * | 2015-12-03 | 2017-04-26 | 江西明正变电设备有限公司 | Processing device and technology for transformer |
| CN105895348B (en) * | 2016-02-04 | 2018-06-22 | 深圳市海目星激光科技有限公司 | A kind of transformer automatic assembly line |
| CN206931480U (en) * | 2017-07-05 | 2018-01-26 | 中山一特自动化设备有限公司 | A kind of E types inductance, Full-automatic production line of transformer |
-
2018
- 2018-09-12 CN CN201821492672.9U patent/CN208861805U/en not_active Expired - Fee Related
- 2018-11-09 WO PCT/CN2018/114765 patent/WO2020052041A1/en active Application Filing
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112071606A (en) * | 2020-09-10 | 2020-12-11 | 珠海黎明云路新能源科技有限公司 | Automatic assembling and winding operation method and device for SQ inductor |
| CN115415122A (en) * | 2022-11-03 | 2022-12-02 | 苏州希盟智能装备有限公司 | Dispensing equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020052041A1 (en) | 2020-03-19 |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 518110 301, Building B, Comlong Science Park, Guansheng 5th Road, Luhu Community, Guanhu Street, Longhua District, Shenzhen City, Guangdong Province (one photo multiple site enterprise) Patentee after: Hymson Laser Technology Group Co., Ltd. Address before: 518000 Longhua New District, Shenzhen, Guangdong, 26 guanhuan Road, Guanlong street, Jun long community. Patentee before: SHENZHEN HYMSON LASER INTELLIGENT EQUIPMENTS Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190514 |