CN208856669U - Flat wire automatic wire-collecting machine - Google Patents

Abstract

The utility model discloses flat wire automatic wire-collecting machines, including rack, branching wheel, traction device, wire storage device, bus cable device and take-up, traction device is set to frame top, wire storage device is set to positioned at the side of traction device, bus cable device is located on front side of rack, and take-up is set on framework soleplate；Traction device includes traction cabinet, constant speed wheel and hold-down mechanism, traction cabinet is fixed on rack, constant speed wheel axle center is connected with traction speed reducer, constant speed wheel is installed on the side wall of traction cabinet, hold-down mechanism includes the belt for being installed on the pulley assembly of traction wall box and being wound in outside pulley assembly, belt covers one section of arc side of constant speed wheel, and branching wheel is installed on traction cabinet, and branching wheel is located at the oblique upper of constant speed wheel.The utility model is compact-sized, in operation process can storage line and will not off-line, setting hold-down mechanism changes the tractive force of flat wire, is wrapped in the very consolidation of the flat wire on take-up reel by the equipment, the sustainable operating of the equipment is high-efficient.

Description

Flat wire automatic wire-collecting machine

Technical field

The utility model relates to enameled wire manufacturing equipments, are more particularly to flat wire automatic wire-collecting machine.

Background technique

Enameled wire is by internal conducting wire and wraps up the coating of conducting wire and forms, enameled wire by annealing, japanning, bake, After the processes such as cooling, need to be arranged in the enameled wire after baking on take-up reel.Enameled wire is receiving winding displacement It is cooperated in device by cable guide pulley and high-speed rotating take-up reel, take-up reel is fixed in take-up, passes through take-up The high speed rotation of device is to drive take-up reel to realize high speed rotation, so that enameled wire derived from cable guide pulley institute is wrapped in take-up On disk.

It is circular enameled wire that automation winding and arranging device in the prior art, which largely contributes to winding section, for The winding of flat wire also adds manual operation to wind using simple winding device substantially.

It is in the prior art to come with some shortcomings for flat wire receipts winding displacement: first is that, it is wound using current technology in take-up reel On flat wire, wind not tight, winding effect it is bad, wind it is improper, be easy to cause in storage or transportational process, flat wire It is easy to be squeezed and deformed；Second is that the winding and arranging device of flat wire is that a take-up reel carrys out take-up, working efficiency is very low；Third is that flat wire Winding and arranging device using a take-up reel come take-up, in this way, need to shut down integral device after take-up reel dishful, Otherwise to next empty take-up reel in place before, many enameled wires can be wasted, while also bringing along some security risks, practical operation Middle discovery, even if arrestment, since part of appliance rotation has inertia, so, it is not possible to it avoids that enameled wire can be wasted；Fourth is that Enameled wire is before reaching take-up reel, and during the winding displacement, during this, since device structure is not compact, equipment is longer, And when equipment operation, enameled wire is fast turn-around, and enameled wire cannot be walked according to the route of anticipation, always off-line.

Utility model content

To solve the above-mentioned problems, provide being capable of storage line and paint in a kind of compact-sized, operation process for the utility model Envelope curve will not off-line flat wire automatic wire-collecting machine, it is very tight that the flat wire on take-up reel is wrapped in by the flat wire automatic wire-collecting machine Real, which can be with continuous running, and work efficiency is high.

One aspect according to the present utility model provides flat wire automatic wire-collecting machine comprising rack, branching wheel, traction Device, wire storage device, bus cable device and take-up, traction device are set to the top of rack, and wire storage device is located at traction device Side, bus cable device is located at the front side of rack, and take-up is set on the bottom plate of rack；Traction device include traction cabinet, Constant speed wheel and hold-down mechanism, traction cabinet are fixed on rack, and constant speed wheel is installed on the side wall of traction cabinet, and the axle center of constant speed wheel connects It is connected to traction speed reducer, hold-down mechanism includes being installed on the pulley assembly of traction wall box and being wound in outside pulley assembly Belt, belt covers one section of arc side of constant speed wheel, and branching wheel is installed on traction cabinet, and branching wheel be located at constant speed wheel it is oblique on Side.As a result, flat wire successively pass through branching wheel separated time, traction device compress improve the tractive force of flat wire, wire storage device transition storage line, It is directed on take-up through bus cable device again and is wound winding, when flat wire passes through constant speed wheel surface, for some time, flat wire Can be compressed by belt, after this section, the tractive force of flat wire can be improved, the flat wire wound out can unusual consolidation, in storage or In transportational process, the flat wire on take-up reel will not be easy to be squeezed and deformed.

In some embodiments, pulley assembly includes the first belt pulley, the second belt pulley, third belt pulley and the 4th Belt pulley, the first belt pulley are located at the oblique upper of constant speed wheel, the center of the first belt pulley and branching wheel relative to constant speed wheel It is not belonging to the same side in the vertical direction, the 4th belt pulley is located at the lower section of constant speed wheel, and third belt pulley is fixed by belt pulley Plate is installed on the side wall of traction cabinet, and belt pulley fixed plate is equipped with the sliding slot that moves up and down for third belt pulley, the second belt pulley, For third belt pulley relative to the first belt pulley, the 4th belt pulley far from constant speed wheel, belt is successively wound in the first belt pulley, second Belt pulley, third belt pulley and the 4th belt pulley.Branching wheel and hold-down mechanism are respectively at the two sides of constant speed wheel as a result, and first The position of belt pulley and the 4th belt pulley determines the length compressed to flat wire, and the position by adjusting third belt pulley can adjust The tight dynamics of seamless, to finely tune the tractive force of flat wire.

In some embodiments, elevating lever is installed, the central axis of third belt pulley is vertical with elevating lever to be connected in sliding slot It connects, elevating lever is equipped with external screw thread, and lifting nut is arranged on elevating lever, and rotation lifting nut can be such that elevating lever moves up and down. It rotates lifting nut as a result, adjusts position of the lifting nut on elevating lever, elevating lever moves in sliding slot, so as to adjust the The position of three belt pulleys.

In some embodiments, wire storage device includes the first line storage wheel, the second line storage wheel, wire-crossing wheel, bracket and storage line Driving device, the first line storage wheel, the second line storage wheel pass through line storage wheel locating shaft and are individually fixed in the first line storage wheel positioning plate, Two line storage wheel positioning plates, the first line storage wheel positioning plate are fixed on the side of cradle top, and bracket side is equipped with guide rail slide bar, and second Line storage wheel positioning plate is movably installed in guide rail slide bar, and storage line driving device is installed on frame bottom and drives the positioning of the second line storage wheel Plate is slided up and down along guide rail slide bar, and the first line storage wheel is located at the top of the second line storage wheel, and the first line storage wheel and the second line storage wheel In same vertical plane, wire-crossing wheel and the first line storage wheel, the second line storage wheel are located at the two sides of bracket, and wire-crossing wheel is close to leading Leading-in device, wire-crossing wheel are fixedly installed in bracket, and the installation site of wire-crossing wheel is slightly above the extreme higher position of the second line storage wheel.As a result, Flat wire is next by constant speed wheel load, is directed to the first line storage wheel and the second line storage wheel from constant speed wheel, multiple tracks is wound in flat wire repeatedly First line storage wheel and the second line storage wheel are directed to wire-crossing wheel using the second storage line；When take-up reel normally winds winding flat wire, The extreme higher position that second line storage wheel positioning plate drives the second line storage wheel to be on guide rail slide bar needs to switch when take-up reel dishful When to blank panel, the second line storage wheel positioning plate drives the second line storage wheel to decline along guide rail slide bar, after to be switched completion, the second storage line Taking turns positioning plate drives the second line storage wheel to rise along guide rail slide bar；Provided with the wire storage device, even if the equipment is not necessarily in removable disk In stop, can be with continuous running, flat wire winding be stored on the first line storage wheel and the second line storage wheel, be improved work efficiency.

In some embodiments, bracket lower part is equipped with balance weight, and balance weight is equipped with balance weight hanging ring, the top of bracket Equipped with fixed pulley, the second line storage wheel positioning plate is equipped with positioning plate hanging ring, and positioning plate hanging ring is connect with balance weight hanging ring by rope, The rope bypasses fixed pulley.Fixed pulley position is constant as a result, and when the second line storage wheel positioning plate declines, balance weight rises；Second storage When line wheel positioning plate rises, balance weight decline.

In some embodiments, branch is provided with tension swing-bar mechanism, and tension swing-bar mechanism is set respectively with the second line storage wheel In the two sides of bracket, the swing rod free end of tension swing-bar mechanism is equipped with gear shaft, and gear shaft is located at the top of the second line storage wheel positioning plate. As a result, when take-up axle speed declines, the second line storage wheel positioning plate is moved down, because of gravity, the free end of swing rod is downward； When take-up axle speed is fast, the second line storage wheel positioning plate is moved up, and the second line storage wheel positioning plate withstands the gear shaft of swing rod free end, The free end of swing rod is upward.

In some embodiments, bus cable device includes support roller, lead idler plate and winding displacement nylon guide wheel, winding displacement nylon guide Wheel is installed on lead idler plate, and lead idler plate is fixed on the front side of rack by horizontally-arranged fixed block, in winding displacement nylon guide wheel Mandrel is perpendicular on front side of rack, and on front side of the fixed rack of support roller, support roller is located proximate to storage line dress relative to winding displacement nylon guide wheel It sets, support roller is equipped with retaining member, and crimping component is equipped between winding displacement nylon guide wheel and support roller.Flat wire is led by wire-crossing wheel as a result, To support roller, using crimping component, take-up is reached around winding displacement nylon guide wheel, retaining member is additionally provided with by support roller, guarantees Flat wire is oriented to correctly from wire storage device to take-up, non-off-line during running at high speed.

In some embodiments, take-up includes take-up reel, Wire winding shaft, take-up trolley, trolley mounting plate and take-up Driving device, take-up trolley are installed on the top of trolley mounting plate, and the bottom of trolley mounting plate is equipped with sliding block, and the bottom of rack is set There is the slide block guide rail with sliding block cooperation, take-up driving device is installed on the top of take-up trolley, and Wire winding shaft is pacified by bearing block Top loaded on take-up trolley, take-up driving device connect Wire winding shaft, take-up axis connection take-up reel, the central axis and machine of take-up reel Frame bottom surface is in horizontally disposed.In being horizontally disposed with, the take-up reel of flat wire is horizontal positioned for the central axis of take-up reel and rack bottom surface as a result, It is different from the vertical placement of general round wires take-up reel, for the compact design of the up-down structure of whole equipment, the take-up with sliding block Trolley, also for being easy to implement in take-up reel rotary course, take-up trolley drives take-up reel to be moved forward and backward, so that flat wire is equal It is even to be wound in take-up reel, meanwhile, also facilitate the switching of dishful and blank panel.

In some embodiments, take-up is equipped with two groups, correspondingly, winding displacement nylon guide wheel and lead idler plate are also set There are two groups.Current flat wire admission machine is all a take-up reel in take-up as a result, and working efficiency is very low, designs two groups of take-ups Flat wire quickly can be drawn the winding displacement nylon guide wheel at the blank panel on side, be continued by device when a take-up reel dishful Winding, using the position for adjusting the second line storage wheel come storage line, greatly improves work efficiency during removable disk.

In some embodiments, which further includes guide roller component, guide roller component include the first deflector roll, Second deflector roll, third deflector roll, the 4th deflector roll, under the first deflector roll is installed on the outside of branching wheel by deflector roll hanging feet and hanging feet bracket Side, the second deflector roll, third deflector roll are fixed on traction top of the box by deflector roll plate, and deflector roll plate is L-type, and the second deflector roll, third are led Roller is located at two outsides above branching wheel, and the 4th deflector roll is installed on the outer upper side of constant speed wheel by deflector roll hanging feet and hanging feet bracket, The 5th deflector roll is equipped with by crimping component.The first deflector roll is to guarantee that flat wire takes turns to directional wheel correct guidance from separated time as a result, and second leads Roller, third deflector roll and four guide idler are to guarantee that flat wire takes turns to the first line storage wheel correct guidance from alignment, and the 5th deflector roll is that guarantee is flat For line from crimping component to winding displacement nylon guide wheel correct guidance, stringent guiding is arranged in each handover link of flat wire, ensure that Even if flat wire can also be with correct guidance during running at high speed, will not off-line.

Compared with prior art, the utility model has the beneficial effects that the traction device of the utility model and bus cable device, Take-up descends Position Design, wire storage device and other main devices to design in left-right position in presenting, scientific and reasonable for structure, non- Normal compact, the Position Design of each component ensure that flat wire correct guidance, non-off-line during operation；Using can move up and down Second line storage wheel of lifting, realizes storage line function, even if stopping integral device without in during removable disk；It is filled by traction The hold-down mechanism set improves the tractive force of flat wire, guarantees the flat wire very consolidation being wrapped on take-up reel；Two groups of take-ups Design, has saved the removable disk time, has more improved work efficiency.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of an embodiment of the utility model flat wire automatic wire-collecting machine；

Fig. 2 is the top view of Fig. 1；

Fig. 3 is the structural schematic diagram of wire storage device；

Fig. 4 is the top view of Fig. 3；

Fig. 5 is the structural schematic diagram at another visual angle Fig. 3；

Fig. 6 is the structural schematic diagram at another visual angle Fig. 3；

Fig. 7 is the structural schematic diagram of tension swing-bar mechanism；

Fig. 8 is the structural schematic diagram of take-up；

Fig. 9 is the mounting structure schematic diagram of take-up and trolley bus cable device；

When Figure 10 is the work of flat wire automatic wire-collecting machine, flat wire moves towards schematic diagram.

Specific embodiment

The utility model is further described With reference to embodiment.

As illustrated in fig. 1 and 2, the flat wire automatic wire-collecting machine of an embodiment described in the utility model, including rack 1, separated time Wheel 2, traction device 3, wire storage device 4, bus cable device 5 and take-up 6.Bottom plate is arranged at the bottom of rack 1, and the top of rack 1 has Top plate.The positional relationship that each component is described with structural schematic diagram shown in FIG. 1, using the figure as main view.Traction device 3 is solid On top plate of the Dingan County loaded on 1 top of rack, by the front side through rack 1, bus cable device 5 is located on the front side wall of rack 1, take-up dress It sets 6 to be set on the bottom plate of rack 1, wire storage device 4 is set to the left side of traction device 3.The traction of the flat wire automatic wire-collecting machine fills Set 3 with bus cable device 5, take-up 6 present in lower Position Design, wire storage device 4 set in left-right position with other main devices Meter, it is scientific and reasonable for structure, very compact.

As illustrated in fig. 1 and 2, traction device 3 includes traction cabinet 31, constant speed wheel 32 and hold-down mechanism 33.Draw cabinet 31 It is fixed on the top plate of rack 1, draws cabinet 31 close to the front side of rack 1.The axle center of constant speed wheel 32 is connected with traction speed reducer 34, The traction speed reducer 34 is installed on rack 1 by deceleration machine support 341, and constant speed wheel 32 is installed on the side wall of traction cabinet 31, fixed The axle center of speed wheel 32 is vertical with the traction front side wall of cabinet 31.Hold-down mechanism 33 includes the belt for being installed on traction 31 side wall of cabinet Wheel assembly and the belt 335 being wound in outside pulley assembly, belt 335 cover one section of arc side of constant speed wheel 32.Because flat wire is The flat wire automatic wire-collecting machine is introduced by branching wheel 2, branching wheel 2 needs for flat wire to be directed to constant speed wheel 32, so, branching wheel 2 It is equipped at least provided with twice metallic channel.Branching wheel 2 is installed in the right edge of traction cabinet 31 by a support frame, and separated time Wheel 2 be located at constant speed wheel 32 oblique uppers, the axle center of branching wheel 2 also with traction cabinet 31 side wall in vertical state.Flat wire is successively The tractive force for improving flat wire, 4 transition storage line of wire storage device are compressed, again through bus cable device by 2 separated time of branching wheel, traction device 3 5 are directed on take-up 6 and are wound winding, and when flat wire passes through 32 surface of constant speed wheel, for some time, flat wire can be by belt 335 compress, and after this section, can improve the tractive force of flat wire, the flat wire wound out can unusual consolidation, storing or transporting Cheng Zhong, the flat wire on take-up reel 61 will not be easy to be squeezed and deformed.

As shown in Figure 1, pulley assembly includes the first belt pulley 331, the second belt pulley 332, third belt pulley 333 and the Four belt pulleys 334, the axle center of this four belt pulleys are perpendicular with the front side wall of traction cabinet 31.First belt pulley 331 is located at The oblique upper of constant speed wheel 32, the first belt pulley 331 and branching wheel 2 relative to constant speed wheel 32 center in the vertical direction It is not belonging to the same side, the 4th belt pulley 334 is located at the lower section of constant speed wheel 32.In the present embodiment, branching wheel 2 is located at traction cabinet On 31 left side, that is, branching wheel 2 is located at the right oblique upper of constant speed wheel 32, and the first belt pulley 331 is located in constant speed wheel 32 Left oblique upper, the 4th belt pulley 334 is located at the left obliquely downward of constant speed wheel 32.Third belt pulley 333 passes through belt pulley fixed plate 336 are installed on the front side wall of traction cabinet 31, and belt pulley fixed plate 336 offers the cunning moved up and down for third belt pulley 333 Slot is equipped with elevating lever 337 in sliding slot, and the central axis of third belt pulley 333 is vertical with elevating lever 337 to be connect, and elevating lever 337 is set There is external screw thread, lifting nut 338 is arranged on elevating lever 337, rotation lifting nut 338 can make to move down on elevating lever 337 It is dynamic.Lifting nut 338 is rotated, position of the lifting nut 338 on elevating lever 337 is adjusted, elevating lever 337 moves in sliding slot, So as to adjust the position of third belt pulley 333.In addition, the kidney slot design that the mounting hole in belt pulley fixed plate 336 uses, peace When dress, fine tuning can also be played the role of.Second belt pulley 332, third belt pulley 333 are presented in traction 31 front side wall of cabinet Lower vertical distribution, the second belt pulley 332, third belt pulley 333 are relative to the first belt pulley 331, the 4th belt pulley 334 far from fixed Speed wheel 32, belt 335 is successively wound in the first belt pulley 331, the second belt pulley 332, third belt pulley 333 and the 4th belt pulley 334.Branching wheel 2 and hold-down mechanism 33 are respectively at the two sides of constant speed wheel 32, the first belt pulley 331 and the 4th belt pulley 334 Position determines the length compressed to flat wire, the dynamics of the adjustable compression in position by adjusting third belt pulley 333, thus Finely tune the tractive force of flat wire.

As shown in Fig. 1,3 to 6, wire storage device 4 includes the first line storage wheel 41, the second line storage wheel 42, wire-crossing wheel 43, bracket 44 With storage line driving device 45.First line storage wheel 41, the second line storage wheel 42 axle center be mounted on line storage wheel locating shaft 46, line storage wheel The both ends of locating shaft 46 are individually fixed in the first line storage wheel positioning plate 411, the second line storage wheel positioning plate 421 by support frame 461. First line storage wheel positioning plate 411 is fixed on the side at 44 top of bracket, and 44 side of bracket is equipped with guide rail slide bar 47, the second storage Line wheel positioning plate 421 is movably installed in guide rail slide bar 47, and storage line driving device 45 is installed on 44 bottom of bracket and drives the second storage Line wheel positioning plate 421 is slided up and down along guide rail slide bar 47.1 front side of the axle center of first line storage wheel 41 and the second line storage wheel 42 and rack In vertical state, the first line storage wheel 41 is located at the top of the second line storage wheel 42, and the first line storage wheel 41 and the second line storage wheel 42 to wall In same vertical plane, wire-crossing wheel 43 and the first line storage wheel 41, the second line storage wheel 42 are located at the two sides of bracket 44, and mistake For line wheel 43 close to traction device 3, wire-crossing wheel 43 is fixedly installed in bracket 44, and the installation site of wire-crossing wheel 43 is slightly above the second storage The extreme higher position of line wheel 42.Flat wire is directed to the first line storage wheel 41 and the second storage after the compression of constant speed wheel 32, from constant speed wheel 32 Line wheel 42, multiple tracks is wound in the first line storage wheel 41 and the second line storage wheel 42 to flat wire repeatedly, is directed to using the second line storage wheel 42 Wire-crossing wheel 43.In the normally winding winding flat wire of take-up reel 61, the second line storage wheel positioning plate 421 drives the second line storage wheel 42 to be in Extreme higher position on guide rail slide bar 47, when 61 dishful of take-up reel, when needing to switch to blank panel, 421 band of the second line storage wheel positioning plate Dynamic second line storage wheel 42 declines along guide rail slide bar 47, and after to be switched completion, the second line storage wheel positioning plate 421 drives the second storage line Wheel 42 rises along guide rail slide bar 47.Provided with the wire storage device 4, though in removable disk, the equipment be not necessarily in stop, can continue transport Turn, flat wire winding is stored on the first line storage wheel 41 and the second line storage wheel 42, is improved work efficiency.

44 lower part of bracket is equipped with balance weight 48, and balance weight 48 is equipped with balance weight hanging ring 481, and the top of bracket 11 is equipped with Fixed pulley 49, the second line storage wheel positioning plate 421 are equipped with positioning plate hanging ring 422, and positioning plate hanging ring 422 and balance weight hanging ring 481 are logical Rope (not shown go out) connection is crossed, which bypasses fixed pulley 49.Storage line driving device 45 includes speed reducer 451, clutch 452, driving gear 453, speed reducer 451 and clutch 452 are pacified by chain (not shown go out) transmission connection, driving gear 453 On the output shaft of clutch 452, balance weight 48, the second line storage wheel positioning plate 421 are mounted on respective chain firmware portion Position 423,482 bypasses 453 surface of driving gear by chain (not shown go out), and chain both ends are fixedly connected with balance weight 48, second The chain firmware position 423,482 of line storage wheel positioning plate 421.Start speed reducer 451 and clutch 452, driving gear 453 rotates And position is constant, 49 position of fixed pulley is constant, 48 change in location of the second line storage wheel positioning plate 421 and balance weight, the second line storage wheel When positioning plate 421 declines, balance weight 48 rises；When second line storage wheel positioning plate 421 rises, balance weight 48 declines.

Bracket 44 is equipped with tension swing-bar mechanism 8, and tension swing-bar mechanism 8 and the second line storage wheel 42 are respectively arranged on the two of bracket 44 81 free end of swing rod of side, tension swing-bar mechanism 8 is equipped with gear shaft 82, and gear shaft 82 is located at the upper of the second line storage wheel positioning plate 421 Side.As shown in Fig. 7 and 4, the specific structure of tension swing-bar mechanism 8: tension swing-bar mechanism 8 includes swing rod 81, gear shaft 82, tension pendulum Bar axis 831, tension axle bed 832, tension gear plate 833, tension gear wheel 834, tension pinion gear 835, upper limit bar 841, Lower limit bar 843 and tension channel steel 85.Tension channel steel 85 fixes peace with bolt or welding manner by tension channel steel seat 851 Loaded on bracket 44.Tension axle bed 832 is sheathed on tension pendulum shaft 831, and sets between tension pendulum shaft 831 and tension axle bed 832 There is bearing 836, the bottom of tension axle bed 832 is installed on the side wall of tension channel steel 85, and tension tooth is installed at the top of tension axle bed 832 Wheel plate 833, tension pinion gear 835 are installed on tension pendulum shaft 831, and tension pinion gear 835 is installed on the upper of tension gear plate 833 It is simultaneously engaged with tension gear wheel 834 in portion.One end of swing rod 81 is connected to tension pendulum shaft 831, and gear shaft 82 is installed on swing rod 81 This end of the other end, installation gear shaft 82 is not fixed as free end, and gear shaft 82 is located at the top of the second line storage wheel positioning plate 421.On Limit bar 841 is fixed on 85 top of tension channel steel by upper positive stop crosspiece pole socket 842, and lower limit bar 843 passes through lower positive stop crosspiece Pole socket 844 is fixed on 85 top of tension channel steel.No matter how the free end of swing rod 81 swings, and gear shaft 82 rides over the second storage always The upper surface of line wheel positioning plate 421.Upper limit bar 841 and lower limit bar 843 are the tilt boundaries for limiting swing rod 81, Generally under normal circumstances, swing rod 81 is touched less than upper limit bar 841 and lower limit bar 843, the free end of swing rod 81 Inclined extreme angles are respectively 30 degree upward or downward.When 62 speed of Wire winding shaft declines, the second line storage wheel positioning plate 421 is downwards Mobile, because of gravity, the free end of swing rod 81 is tilted down for the free end of swing rod 81, and tension pendulum shaft 831 is in clockwise Direction rotation, in rotationally clockwise, tension pinion gear 835 engages band dynamic tension gear wheel 834 with tension gear wheel 834, Tension pinion gear 835 learns 835 rotation direction of tension pinion gear in rotating in an anti-clockwise direction, by monitoring, sends a signal to receipts Line driving device 65,62 revolving speed of Wire winding shaft will be accelerated；When 62 speed of Wire winding shaft is fast, the second line storage wheel positioning plate 421 is to moving up Dynamic, the second line storage wheel positioning plate 421 withstands the gear shaft 82 of 81 free end of swing rod, and the free end of swing rod 81 tilts upwards, tension pendulum Bar axis 831 is in rotating in an anti-clockwise direction, and band dynamic tension gear wheel 834 is in rotate in an anti-clockwise direction, tension pinion gear 835 and tension Gear wheel 834 engages, and tension pinion gear 835 learns 835 side of rotation of tension pinion gear by monitoring in rotationally clockwise To sending a signal to take-up driving device 65,62 revolving speed of Wire winding shaft will reduce.Because take-up reel 61 will do it dishful, blank panel Switching, take-up reel 61 is not i.e. by dishful or when just switching to blank panel, the revolving speed of Wire winding shaft 62 is rated speed, the second storage Line wheel 42 needs to rise or fall movement, and the line length of the storage line on line storage wheel is sometimes in variation, so to guarantee to set Standby continuous running, while guaranteeing the tension of flat wire, by the tension swing-bar mechanism 8 come the revolving speed of micro-adjustment Wire winding shaft 62.

As illustrated in fig. 1 and 2, bus cable device 5 includes support roller 51, lead idler plate 52 and winding displacement nylon guide wheel 53.Winding displacement Buddhist nun Imperial guide wheel 53 is installed on lead idler plate 52, and lead idler plate 52 is fixed on the front side of rack 1, winding displacement by horizontally-arranged fixed block 54 The central axis of nylon guide wheel 52 is in 1 front side wall of rack, and fixed 1 front side of rack of support roller 51, support roller 51 is relative to winding displacement Buddhist nun Imperial guide wheel 53 is located proximate to wire storage device 4, and support roller 51 is equipped with retaining member 55, sets between winding displacement nylon guide wheel 53 and support roller 51 Live conductor component 56, the central axis of support roller 51 are also perpendicularly to 1 front side wall of rack.Retaining member 55 includes support arm 551, two anti- Off-line roller 552 and anticreep cushion 553, two thread-off prevention line rollers 552 are installed on support arm 551, are equipped between two thread-off prevention line rollers 552 Certain distance, two thread-off prevention line rollers 552 squeeze the both ends of anticreep cushion 553, so that the mid-portion concave of anticreep cushion 553, One end of support arm 551 is installed on by the central axis of support roller 51.Crimping component 56 includes upper line pressing portion 561, lower line pressing portion 562, Upper line pressing portion 561, lower line pressing portion 562 are mounted on 1 front side wall of rack by waist-shaped hole, and upper and lower line pressing portion is mounted on Wire pressing block 563, constitutes pressuring line groove between wire pressing block 563, the wire pressing block 563 in upper line pressing portion 561 be it is transportable, in upper pressure A piece bar is installed, the end of bar connects wire pressing block 563, and the gap between upper and lower two wire pressing blocks 563 can adjust in line portion 561 It is whole.Flat wire passes through 43 guide roller 51 of wire-crossing wheel, and the anticreep cushion 553 of retaining member 55 keeps off flat wire in the slot of support roller 51, Flat wire reaches take-up 6 using the pressuring line groove of crimping component 56 around winding displacement nylon guide wheel 53, guarantees that flat wire is filled from storage line It sets 4 and is oriented to correctly to take-up 6, it is non-off-line during running at high speed.

As shown in Fig. 1,8 and 9, take-up 6 includes take-up reel 61, Wire winding shaft 62, take-up trolley 63, trolley mounting plate 64 and take-up driving device 65.Take-up trolley 63 is fixedly installed in the top of trolley mounting plate 64, the bottom of trolley mounting plate 64 Sliding block 641 is installed, the bottom of rack 1 is equipped with the slide block guide rail 11 cooperated with the sliding block 641, the fixed peace of take-up driving device 65 Top loaded on take-up trolley 63, Wire winding shaft 62 are installed on the over top of take-up trolley 63, take-up driving dress by bearing block 65 connection Wire winding shafts 62 are set, Wire winding shaft 62 connects take-up reel 61, and the central axis of take-up reel 61 and 1 bottom surface of rack are in be horizontally disposed with, The front end of the exposing take-up trolley 63 of take-up reel 61.In the present embodiment, take-up driving device 65 includes servo motor 651 and servo The top peace for the driving pulley 653 and Wire winding shaft 62 installed on the output shaft of speed reducer 652, speed reducer 652 that motor 651 connects The driven pulley 654 of dress passes through belt (not shown go out) connection, servo motor between driving pulley 653 and driven pulley 634 651 and speed reducer 652 start, driving pulley 653 rotation by belt drive driven pulley 654 rotation, to drive Wire winding shaft 62 rotations, the take-up reel 61 connecting with Wire winding shaft 62 also rotate with it.The central axis of take-up reel 61 is set with 1 bottom surface of rack in level It sets, the horizontal positioned vertical placement for being different from general round wires take-up reel of the take-up reel 61 of flat wire, the up-down structure of whole equipment Compact design.As illustrated in figures 1 and 7, in the inner sidewall installation carriage bus cable device 66 of rack 1, which includes 661, two drive coordination belt wheels 662 of winding displacement servo motor, winding displacement ball-screw 663, winding displacement feed screw nut moving member 664 and company Fishplate bar 665.The both ends of winding displacement ball-screw 663 are fixed on the inner sidewall of rack 1 by support plate, winding displacement ball-screw 663 Top connects a drive coordination belt wheel 662.Winding displacement servo motor 661 also is secured to the inner sidewall of rack 1, winding displacement servo motor 661 connect another drive coordination belt wheel 662, and two drive coordination belt wheels pass through belt (not shown go out) transmission.Winding displacement lead screw Nut moving member 664 is sheathed on winding displacement ball-screw 663, one end company of winding displacement feed screw nut moving member 664 and connecting plate 665 It connects, the other end of connecting plate 665 is fixed on the side wall of take-up trolley 63.Winding displacement servo motor 661 starts, drive coordination belt wheel 662 drive winding displacement ball-screw 663 to rotate, and the winding displacement feed screw nut moving member 664 being installed on winding displacement ball-screw 663 drives Connecting plate 665 is moved forward and backward, and therefore, the take-up trolley 63 with sliding block is just moved forward and backward.It is moved to control the front and back of take-up trolley 63 Dynamic stroke, installs travel switch baffle 666 in the side wall of take-up trolley 63, installs adjustable overtravel protection row in the bottom plate of rack 1 Journey switching device 667, the position of adjustable overtravel protection stroke switchgear 667 can be moved forward and backward adjustment, switch baffle 666 Stroke is moved forward and backward to be controlled by adjustable overtravel protection stroke switchgear 667.When Wire winding shaft 62 is installed, encoder can be installed, To count.The back-and-forth motion of take-up trolley 63 with sliding block realizes in 61 rotary course of take-up reel, 63 band of take-up trolley Dynamic take-up reel 63 is moved forward and backward, so that flat wire uniform winding is in take-up reel 61, meanwhile, also facilitate the switching of dishful and blank panel.

As shown in Fig. 1 and 2,9, take-up 6 is equipped with two groups, correspondingly, winding displacement nylon guide wheel 53 and lead idler plate 52, trolley bus cable device 66 also is provided with two groups.Current flat wire admission machine is all a take-up reel 61 in take-up, and working efficiency is non- It is often low, two groups of take-ups 6 are designed, when a take-up reel dishful, flat wire can quickly be drawn to the row at the blank panel on side Line nylon guide wheel 53 carries out continuing to wind, during removable disk, using the position of the second line storage wheel 42 of adjusting come storage line, greatly It improves work efficiency greatly.

As illustrated in fig. 1 and 2, in order to which the guide path for guaranteeing flat wire is accurate, which further includes guide roller set Part 7.Guide roller component 7 includes the first deflector roll 71, the second deflector roll 72, third deflector roll 73, the 4th deflector roll 74.First deflector roll 71 is by leading Roller hanging feet 75 and hanging feet bracket 76 are installed on the outer side-lower of branching wheel 2, and the second deflector roll 72, third deflector roll 73 pass through deflector roll plate 77 It is fixed on 31 top of traction cabinet, deflector roll plate 77 is L-type, and the second deflector roll 72, third deflector roll 73 are located at outside the two of 2 top of branching wheel Side, the 4th deflector roll 74 are installed on the outer upper side of constant speed wheel 32 by deflector roll hanging feet 75 and hanging feet bracket 76, set by crimping component 56 There is the 5th deflector roll 78.First deflector roll 71 is guarantee flat wire from branching wheel 2 to 32 correct guidance of directional wheel, the second deflector roll 72, third Deflector roll 73 and four guide idler 74 are to guarantee flat wire from 41 correct guidance of the 32 to the first line storage wheel of alignment wheel, and the 5th deflector roll 78 is to guarantee For flat wire from crimping component 56 to 53 correct guidance of winding displacement nylon guide wheel, stringent guiding is arranged in each handover link of flat wire, It ensure that flat wire can also be with correct guidance even if during running at high speed, it will not off-line.

The specific course of work: as shown in Figure 10, line with the arrow indicates the path of moving towards of flat wire in figure, first flat wire Arranged according to the path of setting, flat wire from the lower section of branching wheel 2 around to branching wheel 2 inside (i.e. by traction cabinet 31 that Side), flat wire is directed to the lower right-hand side of constant speed wheel 32 from the lower right-hand side of branching wheel 2 in winding multiple tracks clockwise, In this process, flat wire is the inside for being in the first deflector roll 71；Flat wire is wound on the surface of constant speed wheel 32, on a left side for constant speed wheel 32 The flat wire that side has belt 335 to push down one section of radian, flat wire are drawn from the top of constant speed wheel 32, successively around the second deflector roll 72, the The outside of three deflector rolls 73, the 4th deflector roll 74 guides outermost line storage wheel piece (that i.e. far from bracket 1 to the first line storage wheel 41 Side), and around to the outermost line storage wheel piece of the second line storage wheel 42, then from the second line storage wheel 42 around to the first line storage wheel 41, it is flat Line is wrapped in 42 multiple tracks of the first line storage wheel 41 and the second line storage wheel repeatedly；When reaching the road Nei of the second line storage wheel 42, by flat wire It is pulled to the left side of wire-crossing wheel 43 from the bottom right of the second line storage wheel 42, and bypasses wire-crossing wheel 43, is led from the right side of wire-crossing wheel 43 To the left side to support roller 41, support roller 41 blocks flat wire with retaining member 55, and flat wire sequentially passes through the pressuring line groove of crimping component 56, The upside of winding displacement nylon guide wheel 53 is directed to and on the right side of it around to take-up reel 61 from the upside of the 5th deflector roll 78；Flat wire is in take-up The end of a thread of disk 61 fixes, starting device, and traction speed reducer 34, take-up driving device 65, trolley bus cable device 66, storage line are driven Dynamic device 45 is started to work, and take-up driving device 65 drives take-up reel 61 to rotate, and trolley bus cable device 66 drives take-up trolley 63 It being moved forward and backward, flat wire is wound in 61 surface of take-up reel, when 61 fast dishful of take-up reel, the decline of 42 position of the second line storage wheel, first Positional distance between line storage wheel 41 and the second line storage wheel 42 becomes larger, after dishful, the take-up driving device 65 of the side, trolley row Line apparatus 66 shuts down, and take-up trolley 63 is pulled out transfer along slide block guide rail 11 and is walked；Meanwhile flat wire being drawn to side sky and is received The upside of the winding displacement nylon guide wheel 56 of drum and from its right side around to empty take-up reel 61, flat wire is fixed in the end of a thread of take-up reel 61 It is good, start corresponding take-up driving device 65, trolley bus cable device 66, take-up reel 61 starts turning, and trolley bus cable device 66 drives Dynamic take-up trolley 63 is moved forward and backward, and gradually accelerates winding flat wire, meanwhile, the second line storage wheel 42 is move upwardly until highest gradually Position, 61 speed of take-up reel can reduce and stablize.

The traction device 3 and bus cable device 5, take-up 6 of the utility model descend Position Design, wire storage device 4 in presenting It is designed with other main devices in left-right position, scientific and reasonable for structure, very compact, the Position Design of each component ensure that flat Line correct guidance, non-off-line during operation.Using the second line storage wheel 42 that can move up and down lifting, storage line function is realized Can, even if stopping integral device without in during removable disk.The traction of flat wire is improved by the hold-down mechanism 33 of traction device 3 Power guarantees the flat wire very consolidation being wrapped on take-up reel 61.The design of two groups of take-ups 6 has saved the removable disk time, more It improves work efficiency.

Above-described is only some embodiments of the utility model, it is noted that for the ordinary skill of this field For personnel, under the premise of not departing from the concept of the utility model, other modification and improvement can also be made, these are all Belong to the protection scope of the utility model.

Claims (10)

1. flat wire automatic wire-collecting machine, which is characterized in that including rack (1), branching wheel (2), traction device (3), wire storage device (4), bus cable device (5) and take-up (6), the traction device (3) are set to the top of rack (1), the wire storage device (4) Positioned at the side of traction device (3), the bus cable device (5) is located at the front side of rack (1), and the take-up (6) is set to machine On the bottom plate of frame (1)；

The traction device (3) includes traction cabinet (31), constant speed wheel (32) and hold-down mechanism (33), the traction cabinet (31) It is fixed on rack (1), the constant speed wheel (32) is installed on the side wall of traction cabinet (31), the axle center connection of the constant speed wheel (32) Have traction speed reducer (34), the hold-down mechanism (33) includes pulley assembly and the winding for being installed on traction cabinet (31) side wall In the belt (335) outside pulley assembly, one section of arc side of belt (335) covering constant speed wheel (32), the branching wheel (2) It is installed on traction cabinet (31), and branching wheel (2) is located at the oblique upper of constant speed wheel (32).

2. flat wire automatic wire-collecting machine according to claim 1, which is characterized in that the pulley assembly includes the first belt Take turns (331), the second belt pulley (332), third belt pulley (333) and the 4th belt pulley (334), first belt pulley (331) Positioned at the oblique upper of constant speed wheel (32), first belt pulley (331) and the centre bit of branching wheel (2) relative to constant speed wheel (32) It sets and is not belonging to the same side in the vertical direction, the 4th belt pulley (334) is located at the lower section of constant speed wheel (32), the third skin Belt wheel (333) is installed on the side wall of traction cabinet (31), the belt pulley fixed plate (336) by belt pulley fixed plate (336) Equipped with the sliding slot moved up and down for third belt pulley (333), second belt pulley (332), third belt pulley (333) relative to Far from constant speed wheel (32), the belt (335) is successively wound in the first belt for first belt pulley (331), the 4th belt pulley (334) Take turns (331), the second belt pulley (332), third belt pulley (333) and the 4th belt pulley (334).

3. flat wire automatic wire-collecting machine according to claim 2, which is characterized in that be equipped with elevating lever in the sliding slot (337), the central axis of the third belt pulley (333) is vertical with elevating lever (337) connect, and the elevating lever (337) is equipped with outer Screw thread is arranged with lifting nut (338) on the elevating lever (337), and elevating lever can be made by rotating the lifting nut (338) (337) it moves up and down.

4. flat wire automatic wire-collecting machine according to claim 1 or 3, which is characterized in that the wire storage device (4) includes first Line storage wheel (41), the second line storage wheel (42), wire-crossing wheel (43), bracket (44) and storage line driving device (45), first storage line Wheel (41), the second line storage wheel (42) are individually fixed in the first line storage wheel positioning plate (411), the by line storage wheel locating shaft (46) Two line storage wheel positioning plates (421), the first line storage wheel positioning plate (411) are fixed on the side at the top of bracket (44), the branch Frame (44) side is equipped with guide rail slide bar (47), and the second line storage wheel positioning plate (421) is movably installed in guide rail slide bar (47), institute Storage line driving device (45) is stated to be installed on bracket (44) bottom and drive the second line storage wheel positioning plate (421) along guide rail slide bar (47) It slides up and down, first line storage wheel (41) is located at the top of the second line storage wheel (42), and the first line storage wheel (41) and the second storage Line wheel (42) is in same vertical plane, and the wire-crossing wheel (43) is located at the first line storage wheel (41), the second line storage wheel (42) The two sides of bracket (44), and wire-crossing wheel (43), close to traction device (3), the wire-crossing wheel (43) is fixedly installed in bracket (44), The installation site of the wire-crossing wheel (43) is slightly above the extreme higher position of the second line storage wheel (42).

5. flat wire automatic wire-collecting machine according to claim 4, which is characterized in that bracket (44) lower part is equipped with balance weight (48), the balance weight (48) is equipped with balance weight hanging ring (481), and the top of the bracket (44) is equipped with fixed pulley (49), institute The second line storage wheel positioning plate (421) is stated equipped with positioning plate hanging ring (422), the positioning plate hanging ring (422) and balance weight hanging ring (481) it is connected by rope, which bypasses fixed pulley (49).

6. flat wire automatic wire-collecting machine according to claim 5, which is characterized in that the bracket (44) is equipped with tension rocker mechanism Structure (8), the tension swing-bar mechanism (8) are respectively arranged on the two sides of bracket (44), the tension swing rod with the second line storage wheel (42) Swing rod (81) free end of mechanism (8) is equipped with gear shaft (82), and the gear shaft (82) is located at the upper of the second line storage wheel positioning plate (421) Side.

7. flat wire automatic wire-collecting machine according to claim 1 or 6, which is characterized in that the bus cable device (5) includes support roller (51), lead idler plate (52) and winding displacement nylon guide wheel (53), the winding displacement nylon guide wheel (53) are installed on lead idler plate (52), the lead idler plate (52) is fixed on the front side of rack (1), the winding displacement nylon guide wheel by horizontally-arranged fixed block (54) (53) central axis is on front side of rack (1), and on front side of the fixed rack (1) of the support roller (51), the support roller (51) is opposite In being located proximate to wire storage device (4) for winding displacement nylon guide wheel (53), the support roller (51) is equipped with retaining member (55), the winding displacement Crimping component (56) are equipped between nylon guide wheel (53) and support roller (51).

8. flat wire automatic wire-collecting machine according to claim 7, which is characterized in that the take-up (6) includes take-up reel (61), Wire winding shaft (62), take-up trolley (63), trolley mounting plate (64) and take-up driving device (65), the take-up trolley (63) it is installed on the top of trolley mounting plate (64), the bottom of the trolley mounting plate (64) is equipped with sliding block (641), the rack (1) bottom is equipped with the slide block guide rail (11) cooperated with the sliding block (641), and it is small that the take-up driving device (65) is installed on take-up The top of vehicle (63), the Wire winding shaft (62) are installed on the top of take-up trolley (63), the take-up driving dress by bearing block (65) connection Wire winding shaft (62) is set, the Wire winding shaft (62) connects take-up reel (61), the central axis and machine of the take-up reel (61) Frame (1) bottom surface is in horizontally disposed.

9. flat wire automatic wire-collecting machine according to claim 8, which is characterized in that the take-up (6) is equipped with two groups, phase It answers, the winding displacement nylon guide wheel (53) and lead idler plate (52) also are provided with two groups.

10. flat wire automatic wire-collecting machine according to claim 9, which is characterized in that it further include guide roller component, the guide roller set Part includes the first deflector roll (71), the second deflector roll (72), third deflector roll (73), the 4th deflector roll (74), and first deflector roll (71) is logical It crosses deflector roll hanging feet (75) and hanging feet bracket (76) is installed on branching wheel (2) outer side-lower, second deflector roll (72), third deflector roll (73) it is fixed at the top of traction cabinet (31) by deflector roll plate (77), the deflector roll plate (77) is L-type, second deflector roll (72), third deflector roll (73) is located at two outsides above branching wheel (2), the 4th deflector roll (74) by deflector roll hanging feet (75) and Hanging feet bracket (76) is installed on constant speed wheel (32) outer upper side, is equipped with the 5th deflector roll (78) by the crimping component (56).