CN208853365U - Casing cleaning and stator hot charging production line - Google Patents
Casing cleaning and stator hot charging production line Download PDFInfo
- Publication number
- CN208853365U CN208853365U CN201821210916.XU CN201821210916U CN208853365U CN 208853365 U CN208853365 U CN 208853365U CN 201821210916 U CN201821210916 U CN 201821210916U CN 208853365 U CN208853365 U CN 208853365U
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- casing
- transmitting device
- drying chamber
- stator
- production line
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Abstract
The utility model discloses a kind of cleaning of casing and stator hot charging production lines, including sequentially installing the supersonic wave cleaning machine to be cleaned and dry to casing, to the drying chamber heated to casing, the cooling chamber of the casing and stator cooling that are installed to pairing, between supersonic wave cleaning machine and drying chamber, it is connected by least one section of transmitting device between drying chamber and cooling chamber, transmitting device between drying chamber and cooling chamber, which is equipped with, attaches together station, drying chamber side is equipped with tipper, supersonic wave cleaning machine, drying chamber, cooling chamber, the top of transmitting device and tipper is equipped with KBK simultaneously.The utility model cleans casing using supersonic wave cleaning machine, heat expansion is carried out to casing using drying chamber, stator is overturn using tipper, become vertical by horizontal, using KBK be responsible for whole casing sling and put down and casing and stator attach together, and cooperate whole transmission in transmitting device implementation process, realize automated production, labor intensity of workers is low, and production efficiency is higher.
Description
Technical field
The utility model relates to a kind of cleaning of casing and stator hot charging production lines.
Background technique
Motor needs to install stator, rotor, brush, bearing, end cap etc. to motor in a certain order in production
Casing internal.Since casing is casting, starching is needed in production, so to have some grease stains, dust etc. miscellaneous on its surface
Matter just can be carried out assembling after needing to clean casing before assembling, if not cleaning the use that will affect later period finished product.And casing
For fixed dimension, needs that stator casing internal could be put into after casing is carried out heat expansion, make casing shrinkage extremely using cooling
Size originally completes the assembly of stator.Existing is all to use manually to clean and attach together, then labor intensity is excessive, production effect
Rate is lower.
Utility model content
To overcome disadvantages mentioned above, the purpose of this utility model is to provide a kind of labor intensity is low, production efficiency is higher
Casing cleaning and stator hot charging production line.
In order to reach the goals above, the technical solution adopted in the utility model is: a kind of cleaning of casing and stator hot charging are raw
Producing line, including sequentially install to casing is cleaned and is dried supersonic wave cleaning machine, being heated to casing
Drying chamber, the casing and stator cooling that are installed to pairing cooling chamber, between the supersonic wave cleaning machine and drying chamber, the baking
It is connected by least one section of transmitting device between room and cooling chamber, the transmitting device between the drying chamber and cooling chamber is equipped with
Station is attached together by what casing and stator attached together, the drying chamber side is equipped with the tipper to be overturn to stator, described super
Sound wave cleaning machine, drying chamber, cooling chamber, transmitting device and tipper top be equipped with KBK simultaneously.Using supersonic wave cleaning machine to machine
Shell is cleaned, and is carried out heat expansion to casing using drying chamber, is overturn using tipper to stator, is become vertical by horizontal, is used
KBK be responsible for whole casing sling and put down and casing and stator attach together, and cooperate the whole in transmitting device implementation process
Automated production is realized in transmission, and labor intensity of workers is low, and production efficiency is higher.
Preferably, the supersonic wave cleaning machine include to casing is cleaned service sink, to be carried out to casing
Filtering ponds, setting while the cover for being set to the service sink and filtering ponds top of filtering, the service sink are provided with several super
Acoustic wave transducer, the filtering ponds inside and interior bottom are equipped with several nozzles, the nozzle and electric rotating of bottom in the filtering ponds
Machine is connected, and the filtering ponds are equipped with air compressor machine, and the air compressor machine carries out wind to the casing by escape pipe and cuts, the cover
The cover of opening is equipped with including side, the overthe openings of the cover are equipped with the fracture zone passed through for the chain of KBK, the cover
Opening be equipped with and can close the sliding door of opening, the top of the cover, which is equipped with, to be connected and across described with fracture zone
The gap of service sink and filtering ponds.Ultrasonic cleaning is carried out to casing using ultrasonic oscillator and ultrasonic wave shake plate, using spray
Mouth carries out hydro-peening filtering to the inner and outer wall of casing, most carries out wind through air compressor machine afterwards and cuts drying, is responsible for casing using KBK
Cleaning, filtering and dry whole-course automation are realized in charging, hanged and discharging, convenient and efficient.
Preferably, the cover is equipped with inside pipeline and the cover and is connected, and the pipeline is connected with exhaust fan.It adopts
The steam generated when can be to cleaning with pipeline extracts, and prevents the steam generated when cleaning from influencing later process.
Preferably, the drying chamber includes the cabinet of a sealing and the infrared temperature sensing that the cabinet side is arranged in
Device is respectively equipped with inlet and outlet in the opposite two side walls of the cabinet, and the inlet and outlet is equipped with automatic guarantor
Other two opposite side wall of Wen Men, the cabinet are made of high temp glass, and heat preservation is coated with outside the high temp glass
Cotton, the heat-preservation cotton are equipped with a hole and pass through for the infrared light beam of the infrared temperature sensor.Due to it is existing all
It is time control temperature type heating method, it is warm when being taken out to the set time by casing and passing through the measurement of temperature laser measuring instrument
Degree, first is that waste time very much back and forth, second is that many heats that can scatter and disappear, thus the drying chamber of this production line by high temp glass and
The mode of heat-preservation cotton is kept the temperature completely, is equipped with through-hole by heat-preservation cotton, makes the infrared light beam of infrared temperature sensor logical
The temperature of drying chamber inner casing can directly be measured by crossing through-hole, so that casing is accurately reached preset temperature, when will not waste
Between, operating procedure is saved, heat loss is reduced.
Preferably, industrial air-conditioning is housed inside the cooling chamber, obtains preferable refrigeration effect.
Preferably, the transmitting device includes rack, and several rollers are transversely equipped in the rack, and the roller passes through
It is driven by motor-driven gear and the belt being wound around on gear and realizes rotation.
Preferably, transmitting device is housed inside the cooling chamber, is equipped with rotating disk, institute below the rack of the transmitting device
State rotating disk and the realization rotation that is electrically connected.In order to be suitable for the place of more limited lengths, between the outlet and entrance of cooling chamber
Angle may be configured as 90 °, will be rotated by 90 ° with the transmitting device of casing and stator cooled down by rotating disk and cooling chamber
Outlet transmitting device docking, and then transmit it is offline out.
Preferably, it is equipped with transmitting device inside the drying chamber to dock with the realization of the transmitting device of the drying chamber two sides, realizes
Whole-course automation.
Preferably, it is connected between the drying chamber and cooling chamber by three sections of transmitting devices comprising two sections are located at two
It holds and as the transmitting device of transmission station, one section positioned at centre and as the transmitting device for attaching together station, is located in the middle institute
The frame lower for stating transmitting device is equipped with hydraulic cylinder.The height for attaching together the rack at station is reduced by hydraulic cylinder, is reduced higher
Casing and stator attach together difficulty, prevent from breaking, be transmitted in cooling chamber after the completion of attaching together by transmitting device.
Preferably, the side of the transmitting device between the supersonic wave cleaning machine and drying chamber is equipped with and can be transmitted to casing
The transmitting device waited on one side.Casing by supersonic wave cleaning machine clean when possible speed quickly, then having many casings
It is deposited on the transmitting device between supersonic wave cleaning machine and drying chamber, the transmission between supersonic wave cleaning machine and drying chamber can be passed through
The transmitting device of device side is offline to Accreditation Waiting Area by the extra casing transmission that not can be carried out heating temporarily, passes again when needed
It is defeated to come up.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
In figure:
1- supersonic wave cleaning machine；11- service sink；111- ultrasonic oscillator；12- filtering ponds；121- nozzle；13- cover；
131- cover；The gap 132-；133- pipeline；2- drying chamber；3- cooling chamber；31- rotating disk；4- transmitting device；41- rack；42-
Roller；43- motor；5- tipper；6-KBK；7- glass-fiber reinforced plastic grille.
Specific embodiment
The preferred embodiment of the utility model is described in detail with reference to the accompanying drawing, so that the advantages of the utility model
It can be easier to be readily appreciated by one skilled in the art with feature, to make the protection scope of the utility model apparent clear
Define.
Referring to figure 1, a kind of cleaning of casing and stator hot charging production line, including sequentially install to casing into
Row cleaning and dry supersonic wave cleaning machine 1, to the drying chamber 2 heated to casing, the casing installed to pairing and fixed
The cooling chamber 3 of son cooling passes through at least between the supersonic wave cleaning machine 1 and drying chamber 2, between the drying chamber 2 and cooling chamber 3
One section of transmitting device 4 is connected, and the transmitting device 4 between the drying chamber 2 and cooling chamber 3 is equipped with the conjunction for attaching together casing and stator
Fill station, 2 side of drying chamber is equipped with to the tipper 5 that is overturn to stator, the supersonic wave cleaning machine 1, drying chamber 2,
The top of cooling chamber 3, transmitting device 4 and tipper 5 is equipped with KBK6 simultaneously (stroke of KBK6 is controlled through PLC controller).At this
In embodiment, KBK6 is equipped with internal-expansion type clamping jaw tooling (prior art, details are not described herein) to grab casing.On KBK6
Internal-expansion type clamping jaw tooling casing 1 grabbed and slings to be put into supersonic wave cleaning machine 1 clean, passed through after cleaning and drying completion
It slings and is placed on transmitting device 4, if not being completely dried, then worker holds air gun and carries out the drying that fills spray to casing, dried
Casing through transmitting device 4 enter in drying chamber 2 be heated up to certain temperature expansion after come out, the casing that has expanded reaches transmission and fills
It sets and attaches together station on 4, attached together with being turned into vertical stator by tipper 5 and being sling by KBK6, after the completion of attaching together
It exports after transmitting device 4 cools to certain temperature into cooling chamber 3 through transmitting device 4 offline.
In the present embodiment, the supersonic wave cleaning machine 1 includes the (cleaning of service sink 11 to be cleaned to casing
Cleaning agent is housed inside pond 11), the filtering ponds 12 (inside filtering ponds 12 equipped with pure water) to be filtered to casing, setting
It is set to the cover 13 on 12 top of the service sink 11 and filtering ponds simultaneously.The service sink 11 is provided with several ultrasonic oscillators
111 (as described in Figure, are equipped with two groups of pipelines being oppositely arranged on the inside of the filtering ponds 12 along longitudinal direction, set on each pipeline
There is an at least column nozzle 121, nozzle 121 is connected with the bucket for having pure water, and bottom center is set upwards in the filtering ponds 12
Have nozzle 121, the nozzle 121 is connected with rotating electric machine), and ultrasonic wave shake plate, ultrasonic oscillator 21 can be also equipped with inside it
It can play the role of saving equipment cost with ultrasonic wave shake plate combined use and reach cleaning effect, ultrasonic oscillator 21 and super
Sound wave, which shakes, to be connected between plate by high-frequency line.12 inside of filtering ponds and interior bottom are equipped with several nozzles 121, the filtering
The nozzle 121 of bottom is connected with rotating electric machine in pond 12, and the filtering ponds 12 are equipped with air compressor machine, and the air compressor machine is by going out
Tracheae carries out wind to the casing and cuts.The cover 13 includes the cover 131 that side is equipped with opening, the opening of the cover 131
Top is equipped with the fracture zone passed through for the chain of KBK6, and the opening of the cover 131 (should equipped with the sliding door that can close opening
Sliding door includes door body and the cylinder for pushing door body, this is the prior art), the top of the cover 131 is equipped with and fracture zone
It is connected and across the gap 132 of the service sink 11 and filtering ponds 12.The steam generated when in order to clean in order to prevent influences
Later process can also be equipped with inside pipeline 133 and the cover 13 on the cover 13 and be connected, the pipeline 133 and exhausting
Machine is connected.Sliding door moves right, and exposes opening, and casing is grabbed and sling by the internal-expansion type clamping jaw tooling on KBK6, the chain of KBK6
Item is by fracture zone and casing is by being open into service sink 11, and internal-expansion type clamping jaw tooling puts casing when entering designated position
Under, ultrasonic oscillator 111 and ultrasonic wave shake plate start operation, cleaning certain time is carried out to casing, after casing cleaning,
The internal-expansion type clamping jaw tooling of KBK6 grabs casing again, and is moved to the specified point of 12 top of filtering ponds through gap 132 and puts
Under, the nozzle 121 and rotating electric machine of 12 inside of filtering ponds and interior bottom are opened, and carry out hydro-peening mistake to the inner and outer wall of casing
Filter, cleaning agent remaining when cleaning is filtered out, and casing progress wind is cut in air compressor machine starting after the completion of filtering, after wind is cut
Casing is sling and is moved to next station by KBK6.It is cleaner in order to clean and filter when cleaning and filtering, cleaning agent and pure water
Most handy hot water, then the steam generated in cleaning, filtering is discharged by exhaust fan and pipeline.Outside supersonic wave cleaning machine 1
Glass-fiber reinforced plastic grille 7, which can be also equipped with, stops the four of steam to dissipate.
In the present embodiment, the drying chamber 2 includes the cabinet of a sealing and the infrared ray temperature that the cabinet side is arranged in
Sensor is spent, is respectively equipped with inlet and outlet in the opposite two side walls of the cabinet, the inlet and outlet is equipped with
Automatic heat preserving door (automatic heat preserving door be can automatic shutter and heat preservation door, this is the prior art, and details are not described herein), it is described
Other two opposite side wall of cabinet is made of high temp glass, and heat-preservation cotton, the guarantor are coated with outside the high temp glass
Warm cotton is equipped with a hole and passes through for the infrared light beam of the infrared temperature sensor.The automatic heat preserving that casing passes through import
Door, which enters in drying chamber, to be heated, and carries out thermometric by external temperature sensor, when the temperature for measuring casing reaches assigned temperature,
Automatic heat preserving door transmission of the casing by transmitting device 4 through exporting goes out.
In the present embodiment, in order to there is preferable refrigeration effect, industrial air-conditioning is housed inside the cooling chamber 3.Cooling chamber 3
Inlet and outlet be equipped with automatic heat preserving door.
In the present embodiment, the transmitting device 4 includes rack 41, is transversely equipped with several rollers in the rack 41
42, the roller 42 is driven by the gear driven by motor 43 and the belt being wound around on gear and realizes rotation.
In the present embodiment, transmitting device 4,41 lower section of rack of the transmitting device 4 are housed inside the cooling chamber 3
Equipped with rotating disk 31, the rotating disk 31 and the realization rotation that is electrically connected.In order to be suitable for the place of more limited lengths, cooling chamber
Angle between 3 outlet and entrance may be configured as 90 °, and the biography of the casing and stator that have cooled down will be had by rotating disk 31
Defeated device 4 is rotated by 90 ° to be docked with the transmitting device 4 of the outlet of cooling chamber 3, and then is transmitted offline out.
In the present embodiment, in order to realize whole-course automation, transmitting device 4 and the drying chamber 2 are equipped with inside the drying chamber 2
The transmitting device 4 of two sides realizes docking.
In the present embodiment, it is connected between the drying chamber 2 and cooling chamber 3 by three sections of transmitting devices 4 comprising two sections points
Both ends and it Wei Yu not be located at as transmission 4, one sections of transmitting device of station intermediate and as the transmitting device 4 for attaching together station, position
Hydraulic cylinder is equipped in 41 lower part of rack of the intermediate transmitting device 4.The rack 41 attached together at station is reduced by hydraulic cylinder
Height, reduce higher casing and stator attaches together difficulty, prevents from breaking, and transmits after the completion of attaching together by transmitting device 4
To cooling chamber 3.
In the present embodiment, the side of the transmitting device 4 between the supersonic wave cleaning machine 1 and drying chamber 2, which is equipped with, to incite somebody to action
Casing is transmitted to the transmitting device 4 waited on one side.Casing by supersonic wave cleaning machine 1 clean when possible speed quickly, then
It has on the transmitting device 4 that many casings are deposited between supersonic wave cleaning machine 1 and drying chamber 2, supersonic wave cleaning machine 1 can be passed through
The transmitting device 4 of 4 side of transmitting device between drying chamber 2 is offline extremely by the extra casing transmission that not can be carried out heating temporarily
Accreditation Waiting Area is transmitted up again when needed.
Embodiment of above is only to illustrate the technical ideas and features of the present invention, and its object is to allow be familiar with this skill
The people of art understands the content of the utility model and is implemented, and does not limit the protection scope of the present invention, and all
According to the equivalent change or modification that the spirit of the present invention is substantially done, should all cover within the protection scope of the present utility model.
Claims (10)
1. a kind of casing cleaning and stator hot charging production line, it is characterised in that: clear to be carried out to casing including what is sequentially installed
The supersonic wave cleaning machine (1) washing and dry, to the drying chamber (2) heated to casing, the casing installed to pairing and fixed
The cooling chamber (3) of son cooling, between the supersonic wave cleaning machine (1) and drying chamber (2), between the drying chamber (2) and cooling chamber (3)
It is connected by least one section of transmitting device (4), the transmitting device (4) between the drying chamber (2) and cooling chamber (3) is equipped with will
What casing and stator attached together attaches together station, and drying chamber (2) side is equipped with the tipper (5) to be overturn to stator, institute
It states the top of supersonic wave cleaning machine (1), drying chamber (2), cooling chamber (3), transmitting device (4) and tipper (5) while being equipped with KBK
(6)。
2. casing cleaning according to claim 1 and stator hot charging production line, it is characterised in that: the supersonic wave cleaning machine
(1) include to casing is cleaned service sink (11), to casing is filtered filtering ponds (12), setting simultaneously
Set on the cover (13) of the service sink (11) and filtering ponds (12) top, the service sink (11) is provided with several ultrasonic wave vibrations
Sub (111), filtering ponds (12) inside and interior bottom are equipped with several nozzles (121), the interior bottom of the filtering ponds (12)
Nozzle (121) is connected with rotating electric machine realizes rotation, and the filtering ponds (12) are equipped with air compressor machine, and the air compressor machine passes through outlet
Pipe carries out wind to the casing and cuts, and the cover (13) includes the cover (131) that side is equipped with opening, the cover (131)
Overthe openings are equipped with the fracture zone passed through for the chain of KBK (6), and the opening of the cover (131), which is equipped with, can close opening
Sliding door, the top of the cover (131), which is equipped with, to be connected and across the service sink (11) and filtering ponds (12) with fracture zone
Gap (132).
3. casing cleaning according to claim 2 and stator hot charging production line, it is characterised in that: set on the cover (13)
Have and be connected inside pipeline (133) and the cover (13), the pipeline (133) is connected with exhaust fan.
4. casing according to claim 1 cleaning and stator hot charging production line, it is characterised in that: the drying chamber (2) includes
The cabinet of one sealing and the infrared temperature sensor of the cabinet side is set, in the opposite two side walls of the cabinet
It is respectively equipped with inlet and outlet, the inlet and outlet is equipped with automatic heat preserving door, and other two of the cabinet is opposite
Side wall is made of high temp glass, and heat-preservation cotton is coated with outside the high temp glass, and the heat-preservation cotton is equipped with a hole for institute
The infrared light beam for stating infrared temperature sensor passes through.
5. casing cleaning according to claim 1 and stator hot charging production line, it is characterised in that: in the cooling chamber (3)
Portion is equipped with industrial air-conditioning.
6. casing cleaning according to claim 1 and stator hot charging production line, it is characterised in that: the transmitting device (4)
Including rack (41), several rollers (42) transversely are equipped on the rack (41), the roller (42) passes through by motor (43)
The gear of driving and the belt being wound around on gear, which drive, realizes rotation.
7. according to claim 1,5 its any one of described in casing cleaning and stator hot charging production line, it is characterised in that: institute
It states equipped with transmitting device (4) inside cooling chamber (3), rack (41) lower section of the transmitting device (4) is equipped with rotating disk (31), institute
State rotating disk (31) and the realization rotation that is electrically connected.
8. casing cleaning according to claim 1 and stator hot charging production line, it is characterised in that: the drying chamber (2) is internal
It is docked equipped with transmitting device (4) with the realization of the transmitting device (4) of the drying chamber (2) two sides.
9. casing according to claim 1 cleaning and stator hot charging production line, it is characterised in that: the drying chamber (2) with it is cold
But it is connected between room (3) by three sections of transmitting devices (4) comprising two sections are located at both ends and the transmission as transmission station
Device (4), one section be located at intermediate and as the transmitting device (4) for attaching together station, be located in the middle the machine of the transmitting device (4)
Frame (41) lower part is equipped with hydraulic cylinder.
10. casing cleaning according to claim 1 and stator hot charging production line, it is characterised in that: the ultrasonic cleaning
The side of transmitting device (4) between machine (1) and drying chamber (2), which is equipped with, can be transmitted to casing the transmitting device waited on one side
(4)。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821210916.XU CN208853365U (en) | 2018-07-27 | 2018-07-27 | Casing cleaning and stator hot charging production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821210916.XU CN208853365U (en) | 2018-07-27 | 2018-07-27 | Casing cleaning and stator hot charging production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208853365U true CN208853365U (en) | 2019-05-14 |
Family
ID=66413470
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821210916.XU Active CN208853365U (en) | 2018-07-27 | 2018-07-27 | Casing cleaning and stator hot charging production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208853365U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136431A (en) * | 2020-01-19 | 2020-05-12 | 杭州戬威机电科技有限公司 | Production optimization method for centrifugal fan |
| CN112186982A (en) * | 2019-07-04 | 2021-01-05 | 本田技研工业株式会社 | Rotating electric machine assembly device and rotating electric machine assembly method |
-
2018
- 2018-07-27 CN CN201821210916.XU patent/CN208853365U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112186982A (en) * | 2019-07-04 | 2021-01-05 | 本田技研工业株式会社 | Rotating electric machine assembly device and rotating electric machine assembly method |
| CN112186982B (en) * | 2019-07-04 | 2023-10-17 | 本田技研工业株式会社 | Rotating electrical machine assembling device and rotating electrical machine assembling method |
| CN111136431A (en) * | 2020-01-19 | 2020-05-12 | 杭州戬威机电科技有限公司 | Production optimization method for centrifugal fan |
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