CN209318465U - A kind of aluminum alloy mould alkali cleaning treatment box - Google Patents
A kind of aluminum alloy mould alkali cleaning treatment box Download PDFInfo
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- CN209318465U CN209318465U CN201821394968.7U CN201821394968U CN209318465U CN 209318465 U CN209318465 U CN 209318465U CN 201821394968 U CN201821394968 U CN 201821394968U CN 209318465 U CN209318465 U CN 209318465U
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- aluminum alloy
- alloy mould
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- supersonic generator
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Abstract
The utility model discloses aluminum alloy mould alkali cleaning treatment boxes, pass through the setting of feed inlet, ultrasonic cleaning component, temperature control heating component, liquid level sensor, filter element and discharge port, aluminum alloy mould is lifted into after box house and after covering case lid, the cleaning process of aluminum alloy mould can be automatically finished, it can not only realize the automation cleaning of aluminum alloy mould, and can accurately control alkaline reaction environment.The utility model aluminum alloy mould alkali cleaning treatment box, including cabinet, case lid and controller；Feed inlet, ultrasonic cleaning component, temperature control heating component, liquid level sensor, filter element and discharge port are provided in the cabinet, wherein the feed inlet is connected with lye input channel, ultrasonic cleaning component includes at least one supersonic generator, temperature control heating component includes heater and temperature sensor, filter element, discharge port and recovery channel connection；Case lid includes sprinkler part, air inlet component and exhaust component.
Description
Technical field
The utility model relates to field of environment protection equipment more particularly to a kind of aluminum alloy mould alkali cleaning treatment boxes.
Background technique
In aluminium processing industry, aluminum or aluminum alloy profile usually remains one after extrusion die forms on extrusion die
A little aluminium alloys, in order to which next time is produced using these molds, it is necessary to be removed to the aluminium scrap in extrusion die.
Method in the prior art is directly placed into extrusion die in alkali slot, allows lye and aluminium using heating infusion method
Chemical reaction is generated, is removed aluminium scrap remaining in mold with reaching.The characteristics of this method is by the method for alkali cleaning by mould
The tap hole of tool and its intracavitary corrosion of aluminium alloy of soldering and be discharged.This method has the disadvantage in that 1, the degree of automation is not high,
Above each processing step is that manual handling or handling can be realized, in this way, working efficiency is not high, but also worker works
Intensity is bigger；2, chemical reaction process is difficult to control, lye can not be controlled in optimal reaction environment；3, die worker people is boiled
In than working under relatively rugged environment, because alkali cleaning pond in boiling mold process, due to chemical reaction, can generate a large amount of when boiling mould
Temperature high (generally at 95-130 DEG C or so) unpleasant alkali vapor again.
Therefore, the structure for how improving existing aluminum alloy mould alkali cleaning equipment becomes ability to solve the problem above-mentioned
The problem of field technique personnel's urgent need to resolve.
Utility model content
The utility model discloses a kind of aluminum alloy mould alkali cleaning treatment boxes, pass through feed inlet, ultrasonic cleaning component, temperature
The setting for controlling heating element, liquid level sensor, filter element and discharge port, aluminum alloy mould is lifted into after box house and is covered
After upper box lid, it can be automatically finished the cleaning process of aluminum alloy mould, can not only realize that the automation of aluminum alloy mould is clear
It washes, and can accurately control alkaline reaction environment.
Aluminum alloy mould alkali cleaning treatment box provided by the utility model, including cabinet, case lid and controller；
Feed inlet, ultrasonic cleaning component, temperature control heating component, liquid level sensor, filter house are provided in the cabinet
Part and discharge port, wherein the feed inlet is connected with lye input channel, the ultrasonic cleaning component includes that at least one is super
Sonic generator, the temperature control heating component include heater and temperature sensor, the filter element, the discharge port and are returned
The connection of closed tube road；
The case lid includes sprinkler part, air inlet component and exhaust component；
The controller and the ultrasonic cleaning component, the temperature control heating component, the liquid level sensor, the spray
Component, the air inlet component and the exhaust component is drenched to be connected.
Preferably,
The ultrasonic cleaning component includes three axis supersonic generators, and the three axis supersonic generator includes that X-axis is super
Sonic generator, Y-axis supersonic generator and Z axis supersonic generator；
The X-axis supersonic generator includes X-axis moving parts and X-axis supersonic generator；
The Y-axis supersonic generator includes Y-axis moving parts and Y-axis supersonic generator；
The Z axis supersonic generator includes Z axis moving parts and Z axis supersonic generator；
The X-axis supersonic generator, the Y-axis supersonic generator and Z axis supersonic generator position
Direction is mutually perpendicular to two-by-two.
Preferably,
The X-axis moving parts, the Y-axis moving parts and the Z axis moving parts are cylinder or stepper motor.
Preferably,
The temperature control heating component includes heater and temperature sensor；
The heater is setting in one of the intracorporal heating plate of the case, heater strip or heating pipe or a variety of；
The temperature sensor setting is in the bottom of box or is mobile structure design moving up and down.
Preferably,
The sprinkler part includes spray head and Telescopic rotating bar interconnected；
The spray head is the controllable spray head of flow.
Preferably,
The air inlet component includes air blower and air inlet grille；
The air inlet grille includes several air inlets, air flap and air flap moving member；
The side of the air inlet is arranged in the air flap, for controlling the air inflow of the air inlet grille；
The air blower, the air flap moving member are connected with the controller.
Preferably,
The exhaust component includes air-introduced machine and outlet lattice；
The outlet lattice include several ventholes, outlet baffle and outlet baffle moving member；
The outlet baffle plate setting is in the side of the venthole, for controlling the gas output of the outlet lattice；
The air-introduced machine, the outlet baffle moving member are connected with the controller.
Preferably,
The controller includes control chip interconnected and control device；
The control device includes key, touch screen or one of wants remote controler or a variety of；
It is the control chip and the ultrasonic cleaning component, the temperature control heating component, the liquid level sensor, described
Sprinkler part, the air inlet component and the exhaust component are connected.
Preferably,
It further include the wireless connection mechanism being connect with the controller；
The wireless connection mechanism includes one of bluetooth module, WIFI communication module or Zigbee communication module or more
Kind.
Preferably,
The cabinet is rectangular parallelepiped structure；
The side of the case lid is movably fixed on the cabinet, and can be overturn on the cabinet；
Locking member is additionally provided on the cabinet or the case lid, the locking member is for the case lid to be fixed on
On the cabinet.
The aluminum alloy mould alkali cleaning treatment box of the utility model, including cabinet, case lid and controller；Setting in the cabinet
There are feed inlet, ultrasonic cleaning component, temperature control heating component, liquid level sensor, filter element and discharge port, wherein the charging
Mouth is connected with lye input channel, and the ultrasonic cleaning component includes at least one supersonic generator, the temperature control heating
Component includes heater and temperature sensor, the filter element, the discharge port and recovery channel connection；The case lid includes
Sprinkler part, air inlet component and exhaust component；The controller and the ultrasonic cleaning component, the temperature control heating component,
The liquid level sensor, the sprinkler part, the air inlet component and the exhaust component are connected.Pass through feed inlet, ultrasonic wave
Clean the setting of component, temperature control heating component, liquid level sensor, filter element and discharge port, the aluminium alloy mould of the utility model
Aluminum alloy mould is lifted into after box house and after covering case lid by tool alkali cleaning treatment box, can be automatically finished aluminum alloy mould
Cleaning process, can not only realize the automation cleaning of aluminum alloy mould, and can accurately control alkaline reaction environment.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model aluminum alloy mould alkali cleaning treatment box；
Fig. 2 is the structural schematic diagram that the utility model aluminum alloy mould alkali cleaning treatment box includes three axis supersonic generators；
Fig. 3 is that the utility model aluminum alloy mould alkali cleaning treatment box shows comprising the structure of air inlet component 22 and exhaust component 23
It is intended to.
Specific embodiment
The utility model discloses a kind of aluminum alloy mould alkali cleaning treatment boxes, pass through feed inlet, ultrasonic cleaning component, temperature
The setting for controlling heating element, liquid level sensor, filter element and discharge port, aluminum alloy mould is lifted into after box house and is covered
After upper box lid, it can be automatically finished the cleaning process of aluminum alloy mould, can not only realize that the automation of aluminum alloy mould is clear
It washes, and can accurately control alkaline reaction environment.
Below with reference to the attached drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out clear
Chu and detailed description, it is clear that described embodiment is only a part of the embodiment of the utility model, rather than all real
Apply example.Based on the embodiments of the present invention, those of ordinary skill in the art institute without making creative work
The all other embodiment obtained, fall within the protection scope of the utility model.It please refers to Fig.1 to Fig.3, is the utility model aluminium
Alloy mold alkali cleaning treatment box, including cabinet 1, case lid 2 and controller 3；
Feed inlet 11, ultrasonic cleaning component 12, temperature control heating component 13, liquid level sensor are provided in the cabinet 1
14, filter element 15 and discharge port 16, wherein the feed inlet 11 is connected with lye input channel, the ultrasonic cleaning component
12 include at least one supersonic generator, and the temperature control heating component 13 includes heater and temperature sensor, the filtering
Component 15, the discharge port 16 and recovery channel connection；
The case lid 2 includes sprinkler part 21, air inlet component 22 and exhaust component 23；
The controller 3 and the ultrasonic cleaning component 12, the temperature control heating component 13, the liquid level sensor
14, the sprinkler part 21, the air inlet component 22 and the exhaust component 23 are connected.
In the utility model embodiment, it is necessary first to aluminum alloy mould to be cleaned is put into cabinet 1, specifically may be used
In a manner of through lifting, then controller 3 enters cabinet 1 from feed inlet 11 according to the size Control lye of aluminum alloy mould
It is interior, then the work of temperature control heating component 13 by the control of lye volume temperature in suitable range, then 12 work of ultrasonic cleaning component
Make and aluminum alloy mould is cleaned, after cleaning, lye can be drained into recovery tube by filter element 15 and discharge port 16
Road, then the aluminum alloy mould after 21 pairs of sprinkler part cleanings cleans, and the waste liquid after cleaning is finally passed through filter element
15 and discharge port 16 drain into recovery channel.In addition, in the aluminum alloy mould alkali cleaning treatment box course of work, air inlet component 22 and row
Gas component 23 according to circumstances can draw air into or be discharged, therefore may be used also in the aluminum alloy mould alkali cleaning treatment box of the utility model
To include the baroceptor being connect with controller, air inlet component 22 and exhaust component 23, air inlet component 22 and exhaust component 23
Amount and the time of air inlet and exhaust are controlled according to the monitoring situation of baroceptor.
It should be understood that the course of work of 1, aluminum alloy mould alkali cleaning treatment box is suitable the step of being not limited to foregoing description
Sequence can also be adjusted as the case may be, such as lye enters in cabinet 1 from feed inlet 11, then ultrasonic cleaning portion
The work of part 12 simultaneously cleans aluminum alloy mould, and the then work of temperature control heating component 13 controls lye volume temperature in suitable model
It encloses, can also be that ultrasonic cleaning component 12 is worked at the same time with temperature control heating component 13, here without limitation；2, recovery channel
The different pipeline in both ends can be divided into, and that pipeline is controlled by control valve and is connected with discharge port 16, and in lye and waste liquid
Different pipelines is selected when discharge.
Preferably,
The ultrasonic cleaning component 12 includes three axis supersonic generators, and the three axis supersonic generator includes X-axis
Supersonic generator 121, Y-axis supersonic generator 122 and Z axis supersonic generator 123；
The X-axis supersonic generator 121 includes X-axis moving parts and X-axis supersonic generator；
The Y-axis supersonic generator 122 includes Y-axis moving parts and Y-axis supersonic generator；
The Z axis supersonic generator 123 includes Z axis moving parts and Z axis supersonic generator；
The X-axis supersonic generator 121, the Y-axis supersonic generator 122 and the Z axis supersonic generator 123
Position direction is mutually perpendicular to two-by-two.
Preferably,
The X-axis moving parts, the Y-axis moving parts and the Z axis moving parts are cylinder or stepper motor.
In the present invention, since the moulding of aluminum alloy mould is different, in some complicated aluminium alloy moulds
In tool, partially connected architecture can be difficult to clean up, can be with comprehensive right by the three axis supersonic generators of the utility model
Aluminum alloy mould is cleaned.Specifically, controller 3 passes through control X-axis moving parts, the Y-axis moving parts and the Z axis
Moving parts, and then X-axis supersonic generator, Y-axis supersonic generator and the movement of Z axis supersonic generator are controlled, it can make
The working range of supersonic generator reaches every position of cabinet 1, and then can carry out to aluminum alloy mould comprehensive clear
It washes, the cleanliness of aluminum alloy mould cleaning can be increased substantially.
Preferably,
The temperature control heating component 13 includes heater 131 and temperature sensor 132；
The heater 131 is one of heating plate, heater strip or heating pipe being arranged in the cabinet 1 or more
Kind；
The setting of temperature sensor 132 is in 1 bottom of cabinet or is mobile structure design moving up and down.
Since lye has optimal reaction temperature range, when by lye control within the scope of optimum response, lye can be made
Reaction efficiency reach best, it is therefore necessary to by the temperature of 132 real-time monitoring lye of temperature sensor, and in alkali liquid temperature
Lower than optimal reaction temperature range minimum value when, pass through heater 131 improve alkali liquid temperature.
Preferably,
The sprinkler part 21 includes spray head interconnected and Telescopic rotating bar；
The spray head is the controllable spray head of flow.
Preferably,
The air inlet component 22 includes air blower 221 and air inlet grille 222；
The air inlet grille 222 includes several air inlets, air flap and air flap moving member；
The side of the air inlet is arranged in the air flap, for controlling the air inflow of the air inlet grille 222；
The air blower 221, the air flap moving member are connected with the controller 3.
Preferably,
The exhaust component 23 includes air-introduced machine 231 and outlet lattice 232；
The outlet lattice 232 include several ventholes, outlet baffle and outlet baffle moving member；
The outlet baffle plate setting is in the side of the venthole, for controlling the gas output of the outlet lattice 232；
The air-introduced machine 231, the outlet baffle moving member are connected with the controller 3.
In the utility model embodiment, when needing air inlet in cabinet 1, air blower 221 works, and air is passed through air inlet
Lattice 222 are quickly blown in cabinet 1, and when air pressure is excessively high in cabinet 1 or needs exhausting spent gas, air-introduced machine 231 works, by cabinet 1
Interior gas is quickly discharged by outlet lattice 232.It, not only can be with it should be noted that when needing to adjust the amount of air inlet or exhaust
Revolving speed by adjusting air blower 221 or air-introduced machine 231 is realized, adjusting outlet baffle moving member and outlet baffle can also be passed through
Moving member realizes in the position of case lid 2, here without limitation.
Preferably,
The controller 3 includes control chip interconnected and control device；
The control device 3 includes key, touch screen or one of wants remote controler or a variety of；
The control chip and the ultrasonic cleaning component 12, the temperature control heating component 13, the liquid level sensor
14, the sprinkler part 21, the air inlet component 22 and the exhaust component 23 are connected.
Preferably,
It further include the wireless connection mechanism 4 being connect with the controller 3；
The wireless connection mechanism 4 include one of bluetooth module, WIFI communication module or Zigbee communication module or
It is a variety of.
It should be noted that control chip and control device can be set in cabinet 1 or case lid 2, it is also possible to control
Chip is arranged in cabinet 1 or case lid 2, and control device is arranged in 2 outside of cabinet 1 or case lid, here not by lead
It limits.By wireless connection mechanism 4, remotely monitoring and controlling for aluminum alloy mould alkali cleaning treatment box on the one hand can be realized,
On the other hand it can also realize that transmission cleaning procedure updates at a distance or data import to aluminum alloy mould alkali cleaning treatment box.
Preferably,
The cabinet 1 is rectangular parallelepiped structure；
The side of the case lid 2 is movably fixed on the cabinet 1, and can be overturn on the cabinet 1；
Locking member is additionally provided on the cabinet 1 or the case lid 2, the locking member is for consolidating the case lid 2
It is scheduled on the cabinet 1.
Finally, it should be noted that, label, above-mentioned label and lid aluminum alloy mould can be set on the outside of aluminum alloy mould
Size it is associated, and Scan Architecture is set outside cabinet 1, passes through the ruler of the available aluminum alloy mould to be cleaned of Scan Architecture
It is very little, then can be after aluminum alloy mould be put into cabinet 1, the size in conjunction with aluminum alloy mould quickly adjusts lye and ultrasonic wave is clear
Wash the clean range of component 12.
The aluminum alloy mould alkali cleaning treatment box of the utility model, including cabinet 1, case lid 2 and controller 3；In the cabinet 1
It is provided with feed inlet 11, ultrasonic cleaning component 12, temperature control heating component 13, liquid level sensor 14, filter element 15 and discharging
Mouth 16, wherein the feed inlet 11 is connected with lye input channel, the ultrasonic cleaning component 12 includes at least one ultrasound
Wave producer, the temperature control heating component 13 include heater and temperature sensor, the filter element 15, the discharge port 16
And recovery channel connection；The case lid 2 includes sprinkler part 21, air inlet component 22 and exhaust component 23；The controller 3 and institute
State ultrasonic cleaning component 12, the temperature control heating component 13, the liquid level sensor 14, the sprinkler part 21, it is described into
Gas component 22 and the exhaust component 23 are connected.Pass through feed inlet 11, ultrasonic cleaning component 12, temperature control heating component 13, liquid
The aluminum alloy mould alkali cleaning treatment box of the setting of level sensor 14, filter element 15 and discharge port 16, the utility model closes aluminium
Golden mold is lifted into behind 1 inside of cabinet and after covering case lid 2, can be automatically finished the cleaning process of aluminum alloy mould, not only
It can be realized the automation cleaning of aluminum alloy mould, and can accurately control alkaline reaction environment.
A kind of structure of aluminum alloy mould alkali cleaning treatment box provided by the utility model is described in detail above,
For those of ordinary skill in the art, based on the idea of the embodiment of the present invention, in specific embodiment and application range
Upper there will be changes, in conclusion the content of the present specification should not be construed as a limitation of the present invention.
Claims (10)
1. a kind of aluminum alloy mould alkali cleaning treatment box, which is characterized in that including cabinet, case lid and controller；
Be provided in the cabinet feed inlet, ultrasonic cleaning component, temperature control heating component, liquid level sensor, filter element and
Discharge port, wherein the feed inlet is connected with lye input channel, the ultrasonic cleaning component includes at least one ultrasonic wave
Generator, the temperature control heating component include heater and temperature sensor, the filter element, the discharge port and recovery tube
Road connection；
The case lid includes sprinkler part, air inlet component and exhaust component；
The controller and the ultrasonic cleaning component, the temperature control heating component, the liquid level sensor, the spray portion
Part, the air inlet component and the exhaust component are connected.
2. aluminum alloy mould alkali cleaning treatment box according to claim 1, which is characterized in that the ultrasonic cleaning component packet
Three axis supersonic generators are included, the three axis supersonic generator includes X-axis supersonic generator, Y-axis supersonic generator and Z
Axis supersonic generator；
The X-axis supersonic generator includes X-axis moving parts and X-axis supersonic generator；
The Y-axis supersonic generator includes Y-axis moving parts and Y-axis supersonic generator；
The Z axis supersonic generator includes Z axis moving parts and Z axis supersonic generator；
The X-axis supersonic generator, the Y-axis supersonic generator and Z axis supersonic generator position direction
It is mutually perpendicular to two-by-two.
3. aluminum alloy mould alkali cleaning treatment box according to claim 2, which is characterized in that the X-axis moving parts, described
Y-axis moving parts and the Z axis moving parts are cylinder or stepper motor.
4. aluminum alloy mould alkali cleaning treatment box according to claim 1, which is characterized in that the heater is setting in institute
State one of the intracorporal heating plate of case, heater strip or heating pipe or a variety of；
The temperature sensor setting is in the bottom of box or is mobile structure design moving up and down.
5. aluminum alloy mould alkali cleaning treatment box according to claim 1, which is characterized in that the sprinkler part includes mutual
The spray head and Telescopic rotating bar of connection；
The spray head is the controllable spray head of flow.
6. aluminum alloy mould alkali cleaning treatment box according to any one of claim 1 to 5, which is characterized in that the air inlet
Component includes air blower and air inlet grille；
The air inlet grille includes several air inlets, air flap and air flap moving member；
The side of the air inlet is arranged in the air flap, for controlling the air inflow of the air inlet grille；
The air blower, the air flap moving member are connected with the controller.
7. aluminum alloy mould alkali cleaning treatment box according to claim 6, which is characterized in that the exhaust component includes air inducing
Machine and outlet lattice；
The outlet lattice include several ventholes, outlet baffle and outlet baffle moving member；
The outlet baffle plate setting is in the side of the venthole, for controlling the gas output of the outlet lattice；
The air-introduced machine, the outlet baffle moving member are connected with the controller.
8. aluminum alloy mould alkali cleaning treatment box according to any one of claim 1 to 5, which is characterized in that the control
Device includes control chip interconnected and control device；
The control device includes key, touch screen or one of wants remote controler or a variety of；
The control chip and the ultrasonic cleaning component, the temperature control heating component, the liquid level sensor, the spray
Component, the air inlet component and the exhaust component are connected.
9. aluminum alloy mould alkali cleaning treatment box according to claim 8, which is characterized in that further include connecting with the controller
The wireless connection mechanism connect；
The wireless connection mechanism includes one of bluetooth module, WIFI communication module or Zigbee communication module or a variety of.
10. aluminum alloy mould alkali cleaning treatment box according to any one of claim 1 to 5, which is characterized in that the cabinet
For rectangular parallelepiped structure；
The side of the case lid is movably fixed on the cabinet, and can be overturn on the cabinet；
Locking member is additionally provided on the cabinet or the case lid, the locking member is used to for the case lid being fixed on described
On cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821394968.7U CN209318465U (en) | 2018-08-28 | 2018-08-28 | A kind of aluminum alloy mould alkali cleaning treatment box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821394968.7U CN209318465U (en) | 2018-08-28 | 2018-08-28 | A kind of aluminum alloy mould alkali cleaning treatment box |
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| Publication Number | Publication Date |
|---|---|
| CN209318465U true CN209318465U (en) | 2019-08-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821394968.7U Active CN209318465U (en) | 2018-08-28 | 2018-08-28 | A kind of aluminum alloy mould alkali cleaning treatment box |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109158441A (en) * | 2018-08-28 | 2019-01-08 | 佛山市精业机械制造有限公司 | A kind of aluminum alloy mould alkali cleaning treatment box |
-
2018
- 2018-08-28 CN CN201821394968.7U patent/CN209318465U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109158441A (en) * | 2018-08-28 | 2019-01-08 | 佛山市精业机械制造有限公司 | A kind of aluminum alloy mould alkali cleaning treatment box |
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