CN208852832U - A kind of brake block friction material mixing device - Google Patents
A kind of brake block friction material mixing device Download PDFInfo
- Publication number
- CN208852832U CN208852832U CN201820564767.0U CN201820564767U CN208852832U CN 208852832 U CN208852832 U CN 208852832U CN 201820564767 U CN201820564767 U CN 201820564767U CN 208852832 U CN208852832 U CN 208852832U
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- China
- Prior art keywords
- mixing chamber
- mixed
- friction material
- sensor
- brake block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses a kind of brake block friction material mixing devices, including industrial personal computer, the controller being connect with industrial personal computer signal, shell, the shell includes the mixing chamber for mixed film friction material, grid mixed layer for being further uniformly mixed to friction material in the mixing chamber, the mixing chamber is sequentially arranged above the feed pipe with the mixing chamber connection, with the feed inlet of the feed pipe connection, the rotation mixed wheel for friction material to be mixed is provided in the mixing chamber, for detecting the first sensor of temperature in the mixing chamber, weighing sensor for detecting the second sensor of concentration in the mixing chamber and for detecting weight of material in the mixing chamber;The real-time raw material information that weighing sensor detects controls raw material weight, realizes the intelligence of ingredient, is not necessarily to manual control, more accurately meets the requirement of production technology.
Description
Technical field
The utility model relates to brake block processing technique fields more particularly to a kind of brake block friction material to be filled with mixing
It sets.
Background technique
Since reform and opening-up, China's industry is maked rapid progress, and scale grows stronger day by day, as sophisticated equipment is widely applied, brake
The scientific and technological content of blade technolgy is also higher and higher.In production, automatic technology has spread to every field, each workshop;But
In contrast, mixing quality is not still high in the mixing process of many enterprise's brake block friction materials, the software and hardware skill of use
Art falls behind, or even the control point having also relies on manual operation, this virtually constrains the development of enterprise technology.
Utility model content
Technical problems based on background technology, the utility model proposes a kind of brake block friction materials to be filled with mixing
It sets, the real-time raw material information that weighing sensor detects controls raw material weight, realizes the intelligence of ingredient, it is not necessarily to manual control,
More accurately meet the requirement of production technology.
The utility model proposes a kind of brake block friction material mixing device, including industrial personal computer, with industrial personal computer signal
Controller, the shell of connection, the shell include for the mixing chamber of mixed film friction material, for rubbing in the mixing chamber
The grid mixed layer that material is further uniformly mixed.
The mixing chamber be sequentially arranged above with the feed pipe of the mixing chamber connection, with the feed pipe connection into
Rotation mixed wheel for friction material to be mixed is provided in material mouth, the mixing chamber, for detecting in the mixing chamber
The first sensor of temperature, for detecting in the mixing chamber second sensor of concentration and for detecting object in the mixing chamber
Expect the weighing sensor of weight, rotation mixed wheel includes stirring rod and the rotary shaft for driving the stirring rod, the stirring
Bar is vertically installed in rotary shaft outer surface, and the stirring rod includes the first stirring rod and second stirring vertical with the first stirring rod
Bar, the mixing chamber outside are connected with the weighing instrument for showing material mixed weight in the mixing chamber.
The controller respectively with the first sensor, second sensor, weighing sensor, rotary shaft, described
Lateral main shaft, longitudinal main shaft signal connection.
Further, the grid mixed layer includes the longitudinal layer that transverse layers and transverse layers are spaced in intervals, transverse layers
Lateral main shaft including transverse layers mixed pole and the driving transverse layers mixed pole, longitudinal layer includes longitudinal layer mixed pole and driving
Longitudinal main shaft of the longitudinal layer mixed pole, the axial and described longitudinal layer mixed pole of the transverse layers mixed pole is axial mutually to hang down
Directly.
Further, rotary shaft, the lateral main shaft, longitudinal main shaft are driven by stepper motor.
Further, the controller includes electric and magnetic oscillation controller for controlling feedstock transportation sequence and for controlling
The frequency converter of feedstock transportation speed
Further, the controller includes control panel and PLC control system, and the control panel includes control interface
And control button, the control interface include that starting-up interface, input port display interface, output port display interface, parameter are set
Set interface and alert interface.
A kind of the advantages of brake block friction material mixing device provided by the utility model, is: the utility model structure
A kind of brake block friction material mixing device of middle offer, the formulation parameter that the weighing instrument is arranged according to the industrial personal computer
And the real-time raw material information control raw material weight that weighing sensor detects, it realizes the intelligence of ingredient, is not necessarily to manual control, more
Accurately meet the requirement of production technology;Controller controls feedstock transportation sequence by electric and magnetic oscillation controller and frequency converter respectively
And conveying speed, achieve the purpose that intelligent ingredient;Formulation parameter in the controller includes material name and raw material weight,
The raw material information also includes material name and raw material weight, is stopped when the formulation parameter is consistent with raw material information increased
Raw material weight simultaneously generates control signal, controls the mixed weight of material;The formulation parameter that weighing instrument is arranged according to industrial personal computer
And the real-time raw material information control raw material weight that weighing sensor detects, it realizes the intelligence of ingredient, is not necessarily to manual control, more
Accurately meet the requirement of production technology.
Detailed description of the invention
Fig. 1 be the utility model proposes a kind of brake block friction material mixing device structural schematic diagram;
Fig. 2 be the utility model proposes a kind of brake block friction material mixing device rotation mixed wheel structural representation
Figure;
Fig. 3 be the utility model proposes a kind of brake block friction material mixing device controller control schematic diagram;
Wherein, 1, feed inlet, 2, rotation mixed wheel, 3, transverse layers, 4, longitudinal layer, 6, industrial personal computer, 7, weighing instrument, 8, title
Retransmit sensor, 9, controller, 21, rotary shaft, the 22, first stirring rod, the 23, second stirring rod.
Specific embodiment
As shown in FIG. 1, FIG. 1 is a kind of brake block friction material mixing device disclosed by the utility model, weighing and sensings
The real-time raw material information that device detects controls raw material weight, realizes the intelligence of ingredient, is not necessarily to manual control, more accurately meets
The requirement of production technology.
Referring to Fig.1,2,3, the utility model proposes a kind of brake block friction material mixing device, including industrial personal computer 6,
Controller 9, the shell connecting with 6 signal of industrial personal computer, the shell include for the mixing chamber of mixed film friction material, for institute
State the grid mixed layer that friction material in mixing chamber is further uniformly mixed;The mixing chamber has been sequentially arranged above to be mixed with described
Expect to be provided in the feed pipe of room connection and the feed inlet 1 of the feed pipe connection, the mixing chamber for friction to be mixed
The rotation mixed wheel 2 of material, for detecting the first sensor of temperature in the mixing chamber, it is dense in the mixing chamber for detecting
The second sensor of degree and weighing sensor 8 for detecting weight of material in the mixing chamber, rotation mixed wheel 2 include stirring
Bar and rotary shaft 21 for driving the stirring rod, the stirring rod are vertically installed in 21 outer surface of rotary shaft, the stirring
Bar includes the first stirring rod 22 and second stirring rod 23 vertical with the first stirring rod 22, is connected with and is used on the outside of the mixing chamber
Show the weighing instrument 7 of material mixed weight in the mixing chamber;
The grid mixed layer includes the longitudinal layer 4 that transverse layers 3 and transverse layers 3 are spaced in intervals, and transverse layers include cross
To the lateral main shaft of layer mixed pole and the driving transverse layers mixed pole, longitudinal layer 4 includes described in longitudinal layer mixed pole and driving
Longitudinal main shaft of longitudinal layer mixed pole, the transverse layers mixed pole is axial and the longitudinal layer mixed pole is axially mutually perpendicular to.Rotation
Shaft 21, the lateral main shaft, longitudinal main shaft are driven by stepper motor.
The controller respectively with the first sensor, the second sensor, weighing sensor 8, rotary shaft 21, institute
State lateral main shaft, longitudinal main shaft signal connection.The controller includes the electric and magnetic oscillation for controlling feedstock transportation sequence
Controller and frequency converter for controlling feedstock transportation speed.The controller further includes control panel and PLC control system, institute
Stating control panel includes control interface and control button, and the control interface includes starting-up interface, input port display interface, defeated
Exit port display interface, parameter setting interface and alert interface.
Friction material enters in mixing chamber from feed inlet 1, is mixed by rotation mixed wheel 2, and mixing after a certain period of time, will
The purpose of material is transported to grid mixed layer, grid mixed layer is carried out more to the raw material to be mixed fallen from rotation mixed wheel
Further disturbance mixing is uniformly mixed each ingredient of matrix.There is spacing between transverse layers and longitudinal layer, to prevent stockpile to be mixed
Product blocks subsequent material flow to be mixed in grid mixed layer, and then uniformly mixed material is from being set to below shell
Discharge port discharge.Weighing sensor 8 weighs in real time to the material in mixing chamber, and sends weighing information in real time control
It is compared in device with the formulation parameter being arranged in controller, and adjusts the parameter of material in mixing chamber in real time by controller.
Formulation parameter in the controller includes material name and raw material weight and the formulation parameter and raw material are believed
Breath includes the data of various raw materials.Wherein, the formulation parameter is the standard of default ingredient, and the raw material information is real-time
Data, therefore, the formulation parameter are fixed, and raw material information increases in real time.During the work time, the raw material letter
The weight of various raw materials in breath constantly increases, when the weight of wherein certain raw material reaches weight corresponding in the formulation parameter
When amount, controller sends order and stops this kind of raw material of acquisition, when the weight of wherein certain raw material is not up in the formulation parameter
When corresponding weight, controller is without any processing to be continued to acquire this kind of raw material.
Signal connection includes wired connection, is wirelessly connected;Wired connection includes broadband connection, optical fiber connection;It is wirelessly connected
Including WIFI connection, radio connection.
In conclusion a kind of brake block friction material mixing device provided in the utility model structure, the weighing
The real-time raw material information that the formulation parameter and weighing sensor that instrument is arranged according to the industrial personal computer detect controls raw material weight,
It realizes the intelligence of ingredient, is not necessarily to manual control, more accurately meets the requirement of production technology;Controller passes through electric and magnetic oscillation control
Device and frequency converter processed control feedstock transportation sequence and conveying speed respectively, achieve the purpose that intelligent ingredient;In the controller
Formulation parameter include material name and raw material weight, the raw material information also includes material name and raw material weight, when described
Formulation parameter stops increased raw material weight and generates control signal when consistent with raw material information, control the mixing weight of material
Amount;The real-time raw material information that the formulation parameter and weighing sensor that weighing instrument is arranged according to industrial personal computer detect controls raw material weight
Amount, realizes the intelligence of ingredient, is not necessarily to manual control, more accurately meets the requirement of production technology.
The preferable specific embodiment of the above, only the utility model, but the protection scope of the utility model is not
It is confined to this, anyone skilled in the art is within the technical scope disclosed by the utility model, practical according to this
Novel technical solution and its utility model design are subject to equivalent substitution or change, should all cover the protection model in the utility model
Within enclosing.
Claims (5)
1. a kind of brake block friction material mixing device, which is characterized in that connect including industrial personal computer (6), with industrial personal computer (6) signal
Controller (9), the shell connect, the shell include for the mixing chamber of mixed film friction material, for rubbing in the mixing chamber
Wipe the grid mixed layer that material is further uniformly mixed;
The mixing chamber is sequentially arranged above the feed inlet with the feed pipe of the mixing chamber connection and the feed pipe connection
(1), rotation mixed wheel (2) for friction material to be mixed is provided in the mixing chamber, for detecting the mixing chamber
The first sensor of middle temperature, for detecting in the mixing chamber second sensor of concentration and for detecting in the mixing chamber
The weighing sensor (8) of weight of material, rotation mixed wheel (2) includes stirring rod and the rotary shaft for driving the stirring rod
(21), the stirring rod is vertically installed in rotary shaft (21) outer surface, and the stirring rod includes the first stirring rod (22) He Yu
Vertical the second stirring rod (23) of one stirring rod (22), the mixing chamber outside are connected with for showing material in the mixing chamber
The weighing instrument (7) of mixed weight;
The controller respectively with the first sensor, second sensor, weighing sensor (8), rotary shaft (21), horizontal
To main shaft, longitudinal main shaft signal connection.
2. brake block friction material mixing device according to claim 1, which is characterized in that the grid mixed layer packet
The longitudinal layer (4) for including transverse layers (3), being spaced in intervals with transverse layers (3), transverse layers include transverse layers mixed pole and driving institute
State the lateral main shaft of transverse layers mixed pole, longitudinal layer (4) includes longitudinal layer mixed pole and drives the vertical of the longitudinal layer mixed pole
To main shaft, the transverse layers mixed pole is axial and the longitudinal layer mixed pole is axially mutually perpendicular to.
3. brake block friction material mixing device according to claim 1, which is characterized in that rotary shaft (21), described
Lateral main shaft, longitudinal main shaft are driven by stepper motor.
4. brake block friction material mixing device according to claim 1, which is characterized in that the controller includes using
Electric and magnetic oscillation controller in control feedstock transportation sequence and frequency converter for controlling feedstock transportation speed.
5. brake block friction material mixing device according to claim 1, which is characterized in that the controller further includes
Control panel and PLC control system, the control panel include control interface and control button, and the control interface includes booting
Interface, input port display interface, output port display interface, parameter setting interface and alert interface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820564767.0U CN208852832U (en) | 2018-04-19 | 2018-04-19 | A kind of brake block friction material mixing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820564767.0U CN208852832U (en) | 2018-04-19 | 2018-04-19 | A kind of brake block friction material mixing device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN208852832U true CN208852832U (en) | 2019-05-14 |
Family
ID=66410637
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201820564767.0U Expired - Fee Related CN208852832U (en) | 2018-04-19 | 2018-04-19 | A kind of brake block friction material mixing device |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN208852832U (en) |
-
2018
- 2018-04-19 CN CN201820564767.0U patent/CN208852832U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190514 Termination date: 20210419 |