CN207537850U - A kind of asphalt trucd mixer intelligent Remote Control System - Google Patents
A kind of asphalt trucd mixer intelligent Remote Control System Download PDFInfo
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- CN207537850U CN207537850U CN201721465430.6U CN201721465430U CN207537850U CN 207537850 U CN207537850 U CN 207537850U CN 201721465430 U CN201721465430 U CN 201721465430U CN 207537850 U CN207537850 U CN 207537850U
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- trucd mixer
- remote control
- controller
- asphalt
- gage probe
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Abstract
The utility model is related to a kind of asphalt trucd mixer intelligent Remote Control Systems, including controller, the controller is connected with driving device and wireless transceiver, the wireless transceiver is connected with condition checkout gear, the condition checkout gear includes vehicle-mounted detection apparatus and sensing system, the vehicle-mounted detection apparatus and sensing system are connected by A/D converter with wireless transceiver, the wireless transceiver has remote control table by 4G network connections, the controller controls trucd mixer to work by driving device, the remote control table is connected with several intelligent hand-held terminals, the intelligent control that the utility model can improve trucd mixer is horizontal, realize effective management and control to entire whipping process.
Description
Technical field
The utility model is related to the field of intelligent control of engineering machinery more particularly to a kind of asphalt trucd mixer intelligence
Tele-control system.
Background technology
In engineering machinery field, wireless control technology is relatively conventional.The basic principle of wireless control technology is filled by remote control
It puts and handles the control command of operating personnel, then encode digital signal, by remote control by digital signal
The receiver of control equipment to be controlled is sent in the form of radio wave, receiver receives radio wave by reception antenna, goes forward side by side
Row is reconciled and decoding, is converted to control command, to realize the control for the various types executing agency for treating control device.With stirring
For vehicle, due to trucd mixer Market competition, profit is more sensitive for price than relatively low, and domestic trucd mixer seldom should
Use wireless control technology.Therefore it when cooperation pumps equipment availability, needs to observe rate of pumping on one side, rule of thumb pull on one side
Speed governing handle adjusts trucd mixer discharge rate, and discharge rate is difficult to control, cumbersome, and labor intensity is big.
For above-mentioned technical problem, notification number is that the Chinese patent of CN205929047U discloses a kind of trucd mixer control system
System, trucd mixer remote control and trucd mixer, wherein the trucd mixer control system, including controller, further includes and the control
The condition checkout gear and driving device of device connection, controller include control module and communication module, the condition checkout gear
For obtaining the operating state data of trucd mixer and being sent to the control module, the control module is described for that will receive
Operating state data is sent by the communication module, and the communication module is additionally operable to receive trucd mixer control instruction and be sent to
Control module, the control module control the trucd mixer to act by the driving device.
But the condition checkout gear in above-mentioned technical proposal is used only for obtaining the operating state data of trucd mixer, it can not
It to the real-time Whole Process Control of the quality of asphalt, can only be detected by after the fact testing, going wrong can not retrieve.
Utility model content
The purpose of this utility model is to provide a kind of asphalt trucd mixer intelligent Remote Control System, to improve stirring
The intelligent control of vehicle is horizontal, realizes effective management and control to entire whipping process.
The above-mentioned technical purpose of the utility model technical scheme is that:
A kind of asphalt trucd mixer intelligent Remote Control System, including controller, the controller is connected with wirelessly
Transceiver, the wireless transceiver are connected with condition checkout gear, and the condition checkout gear includes vehicle-mounted detection apparatus and biography
Sensor system, wherein, the vehicle-mounted detection apparatus is for the engine speed of acquisition trucd mixer, drum speed, alarm in real time
One or more operating state datas in information, the vehicle-mounted detection apparatus and sensing system pass through A/D converter and nothing
Line transceiver is connected, and the wireless transceiver has remote control table by 4G network connections;The controller is also associated with driving
Dynamic device, the controller control trucd mixer to work by driving device;It is equipped between the controller and remote control table
Automatic control module and pressure hand-held block, the automatic control module and pressure hand-held block are needed for each in trucd mixer
Button is separately provided in the position of control.
By using above-mentioned technical proposal, vehicle-mounted detection apparatus and sensing system are received by A/D converter with wireless
Hair device is connected, and the physical quantity signal detected is converted to electric signal, remote control table is sent to using wireless transceiver, point
Control instruction is exported after analysis processing and is received by wireless transceiver, is transmitted further to controller, so as to which driving device drive be controlled to stir
Turner work is mixed, such as controls mixing drum rotating forward, reversion, rotating speed or the dump skip position for changing trucd mixer of trucd mixer;It is wherein vehicle-mounted
Detection device is used to obtain the operating state data of trucd mixer, and vehicle-mounted detection apparatus is connected with A/D converter, and A/D is converted
Device is connected with wireless transceiver, can effective monitoring trucd mixer working condition, such as engine speed, drum speed, alarm signal
Breath;And sensing system is used to monitor in real time the whipping process of asphalt, the intelligent control for improving trucd mixer is horizontal, band
Huge economic and social benefit is carried out;Meanwhile between controller and remote control table set automatic control module and by force
Hand-held block processed can carry out force start, and set independent button to realize the refinement of control, therefore to trucd mixer controlling unit
Each component can specifically operate in real time when controller breaks down and needs to force to be manually operated.
Further, the sensing system include temperature sensor, auxiliary material gage probe, pitch gage probe and
Gather materials gage probe, and the temperature sensor, auxiliary material gage probe, pitch gage probe and the gage probe that gathers materials
It is connected respectively with A/D converter, the A/D converter is connected with wireless transceiver.
By using above-mentioned technical proposal, four sensors are connected respectively with A/D converter, and A/D converter and nothing
Line transceiver is connected, can reflect in real time asphalt entire whipping process and the quality of production to all levels of management personnel, in time
Correct the problem in whipping process.
Further, being equipped between the controller and wireless transceiver can reconcile or decoded parsing module.
By using above-mentioned technical proposal, parsing module between controller and wireless transceiver is set, makes wireless receiving and dispatching
Device first issues parsing module after receiving the control instruction of remote control table, and after conciliation or decoding, change digital quantity is mould
Analog quantity issues controller.
Further, the temperature sensor uses HX-RS-SBW2480 platinum resistance temperature sensors, the auxiliary material metering
Sensor, pitch gage probe and the gage probe that gathers materials are using high temperature resistant weighing sensor, model YYT5/
204515。
By using above-mentioned technical proposal, precision≤± 0.1% of HX-RS-SBW2480 platinum resistance temperature sensors, and
Measurement range:-150-700℃;The operating temperature of YYT5/204515 high temperature resistant weighing sensors:- 196 DEG C ~+250 DEG C, compensation
Temperature:0℃ ~+250℃;Specification:0.5~500t;Accuracy class:0.1,0.2,0.3, overall cost performance is high, it is accurate to measure,
Performance is stablized.
Further, the remote control table is connected with several intelligent hand-held terminals.
By using above-mentioned technical proposal, remote control table is connected with several intelligent hand-held terminals, convenient for administrator
Member understands field condition in real time.
In conclusion the utility model has the advantages that:
1st, by setting vehicle-mounted detection apparatus, the working condition of trucd mixer can be monitored, is conducive to operating personnel's real-time control;
2nd, by setting sensing system, the entire whipping process and the quality of production of asphalt can be reflected in real time
All levels of management personnel corrects the problem in whipping process in time;
3rd, by setting automatic control module and forcing hand-held block, it can break down in controller and need to force manual
During operation, each component specifically operate in real time.
Description of the drawings
Fig. 1 is the module connection diagram of the present embodiment Asphalt Mixture trucd mixer intelligent Remote Control System;
Fig. 2 is the module connection diagram of sensing system in the present embodiment.
In figure, 1, remote control table;11st, controller;12nd, wireless transceiver;13rd, A/D converter;14th, parsing module;
2nd, condition checkout gear;21st, vehicle-mounted detection apparatus;22nd, sensing system;221st, temperature sensor;222nd, auxiliary material measurement sensory
Device;223rd, pitch gage probe;224th, gather materials gage probe;3rd, driving device;4th, intelligent hand-held terminal;41st, automatic control
Molding block;42nd, hand-held block is forced.
Specific embodiment
The utility model is described in further detail below in conjunction with attached drawing.
A kind of asphalt trucd mixer intelligent Remote Control System, applied to trucd mixer, as shown in Figure 1, including control
Device 11, the output terminal of controller 11 are connected with driving device 3, and input terminal is connected with wireless transceiver 12, and wireless receiving and dispatching
Device 12 is connected with condition checkout gear 2.
In order to carry out real-time overall process control to the quality of asphalt, as shown in Figure 1, condition checkout gear 2 includes
Vehicle-mounted detection apparatus 21 and sensing system 22, wherein vehicle-mounted detection apparatus 21 are used to obtain the operating state data of trucd mixer,
And sensing system 22 can monitor the whipping process of asphalt, the control quality of production in real time.Meanwhile vehicle-mounted detection apparatus 21
It is connected with sensing system 22 by A/D converter 13 with wireless transceiver 12, wireless transceiver 12 passes through 4G network connections
There is remote control table 1.The physical quantity signal that vehicle-mounted detection apparatus 21 and sensing system 22 are detected is through A/D converter 13
Electric signal is converted into, remote control table 1 is sent to by wireless transceiver 12, control instruction is exported after analyzing and processing and by nothing
Line transceiver 12 receives, and is eventually transferred to controller 11, so as to which driving device 3 be controlled to drive trucd mixer work.
As shown in Figure 1, vehicle-mounted detection apparatus 21 is connected with A/D converter 13, A/D converter 13 and 12 phase of wireless transceiver
Even, the working condition of trucd mixer, such as engine speed, drum speed, warning message can be easily monitored, favorably
In operating personnel's real-time control.Meanwhile controller 11 controls trucd mixer to work by driving device 3, it can be according to control instruction
Trucd mixer is controlled, such as mixing drum rotating forward, reversion, rotating speed or the dump skip position for changing trucd mixer of control trucd mixer
It puts.
As depicted in figs. 1 and 2, sensing system 22 includes temperature sensor 221, auxiliary material gage probe 222, pitch meter
Quantity sensor 223 and the gage probe 224 that gathers materials, and aforementioned four sensor is connected respectively with A/D converter 13, and A/D turns
Parallel operation 13 is connected with wireless transceiver 12.It can be by the entire whipping process of asphalt and life by the sensing system 22
Yield and quality is reflected to all levels of management personnel in real time, corrects the problem in whipping process in time, and detection afterwards is avoided to find to ask
Topic can not make up again and bring unnecessary economic loss.In the present embodiment, temperature sensor 221 uses HX-RS-
SBW2480 platinum resistance temperature sensors, precision≤± 0.1%, and measurement range:-150-700℃.Auxiliary material gage probe
222nd, pitch gage probe 223 and the gage probe 224 that gathers materials use YYT5/204515 high temperature resistant weighing sensors,
Operating temperature:- 196 DEG C ~+250 DEG C, compensation temperature:0℃ ~+250℃;Specification:0.5~500t;Accuracy class:0.1,0.2,
0.3, overall cost performance is high, measures accurate, performance stablizes.
As shown in Figure 1, being provided with parsing module 14 between controller 11 and wireless transceiver 12, wireless transceiver 12 receives
Parsing module 14 is first issued after to the control instruction of remote control table 1, parsing module 14 becomes after itself reconciling or decoding
Digital quantity issues controller 11 for analog quantity, driving device 3 to be controlled to work.
As shown in Figure 1, automatic control module 41 is provided between controller 11 and remote control table 1 and forces manual mould
Block 42 represents trucd mixer by 11 master control of controller wherein automatically controlling, forces representative manually, can be to stirring when using remote control
It mixes vehicle controlling unit and carries out force start.Further, automatic control module 41 and pressure hand-held block 42 are in trucd mixer
Button is separately provided in the position that each needs controls, and realizes the refinement of control, breaks down in controller 11 and needs to force hand
Each component can specifically operate in real time during dynamic operation.
As shown in Figure 1, remote control table 1 is connected with multiple intelligent hand-held terminals 4, administrative staff can pass through intelligent handhold
Terminal 4 understands field condition in real time, simple to operate.
The operation principle of the utility model:When asphalt trucd mixer works, by vehicle-mounted detection apparatus 21 and sensing
The physical quantity signal that device system 22 detects is converted into electric signal through A/D converter 13, is sent to far by wireless transceiver 12
Process control platform 1 makes the working condition of trucd mixer and the entire whipping process of asphalt be reflected in intelligent hand-held terminal 4
On, the problem in whipping process is corrected in time and exports control instruction and is received by wireless transceiver 12, by parsing module
After 14 itself adjust or decode, so as to be transferred to controller 11, and then driving device 3 is controlled to drive trucd mixer work, if controlling
When device 11 processed breaks down, manual operation can also be forced to each component specifically operate in real time.
This specific embodiment is only explanation to the utility model, is not the limitation to the utility model, ability
Field technique personnel can as needed make the present embodiment the modification of no creative contribution after this specification is read, but
As long as it is all protected in the right of the utility model by Patent Law.
Claims (5)
1. a kind of asphalt trucd mixer intelligent Remote Control System, including controller(11), the controller(11)Connection
There is wireless transceiver(12), the wireless transceiver(12)It is connected with condition checkout gear(2), it is characterised in that:The state
Detection device(2)Including vehicle-mounted detection apparatus(21)And sensing system(22), wherein, the vehicle-mounted detection apparatus(21)For
One or more operating state datas in the engine speed of acquisition trucd mixer, drum speed, warning message in real time, it is described
Vehicle-mounted detection apparatus(21)And sensing system(22)Pass through A/D converter(13)With wireless transceiver(12)It is connected, the nothing
Line transceiver(12)There is remote control table by 4G network connections(1);The controller(11)It is also associated with driving device
(3), the controller(11)Pass through driving device(3)Control trucd mixer work;The controller(11)With remote control table
(1)Between be equipped with automatic control module(41)With pressure hand-held block(42), the automatic control module(41)It is manual with pressure
Module(42)Button is separately provided for the position that each needs controls in trucd mixer.
2. a kind of asphalt trucd mixer intelligent Remote Control System according to claim 1, it is characterised in that:It is described
Sensing system(22)Including temperature sensor(221), auxiliary material gage probe(222), pitch gage probe(223)Sum aggregate
Expect gage probe(224), and the temperature sensor(221), auxiliary material gage probe(222), pitch gage probe
(223)With the gage probe that gathers materials(224)Respectively with A/D converter(13)It is connected, the A/D converter(13)With wireless receiving and dispatching
Device(12)It is connected.
3. a kind of asphalt trucd mixer intelligent Remote Control System according to claim 2, it is characterised in that:It is described
Controller(11)With wireless transceiver(12)Between be equipped with and can reconcile or decoded parsing module(14).
4. a kind of asphalt trucd mixer intelligent Remote Control System according to claim 3, it is characterised in that:It is described
Temperature sensor(221)Using HX-RS-SBW2480 platinum resistance temperature sensors, the auxiliary material gage probe(222), pitch
Gage probe(223)With the gage probe that gathers materials(224)Using high temperature resistant weighing sensor, model YYT5/204515.
5. a kind of asphalt trucd mixer intelligent remote control system according to any claim in claim 1-4
System, it is characterised in that:The remote control table(1)It is connected with several intelligent hand-held terminals(4).
Priority Applications (1)
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CN201721465430.6U CN207537850U (en) | 2017-11-06 | 2017-11-06 | A kind of asphalt trucd mixer intelligent Remote Control System |
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CN201721465430.6U CN207537850U (en) | 2017-11-06 | 2017-11-06 | A kind of asphalt trucd mixer intelligent Remote Control System |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113370387A (en) * | 2021-04-29 | 2021-09-10 | 鲁南中联水泥有限公司新型建材分公司 | Intelligent stirring control system for concrete production and control method thereof |
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2017
- 2017-11-06 CN CN201721465430.6U patent/CN207537850U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113370387A (en) * | 2021-04-29 | 2021-09-10 | 鲁南中联水泥有限公司新型建材分公司 | Intelligent stirring control system for concrete production and control method thereof |
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