CN208843225U - Upstriker rotates double-block sleeper mould tipper automatically - Google Patents
Upstriker rotates double-block sleeper mould tipper automatically Download PDFInfo
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- CN208843225U CN208843225U CN201821274794.0U CN201821274794U CN208843225U CN 208843225 U CN208843225 U CN 208843225U CN 201821274794 U CN201821274794 U CN 201821274794U CN 208843225 U CN208843225 U CN 208843225U
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- upstriker
- sleeper mould
- frame body
- tipper
- die
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Abstract
The utility model discloses a kind of upstrikers to rotate double-block sleeper mould tipper automatically, including upstriker cart walking mechanism and upstriker support platform, it further include steering mechanism and sleeper mould executive module, the upstriker cart walking mechanism includes vehicle frame, running motor and traveling component, the upstriker support platform upper surface is equipped with the sliding rail cooperated with traveling component, one end of the steering mechanism is rotatably installed on vehicle frame, the sleeper mould executive module includes take-off and landing device, die flip clamping device and die turnover apparatus, the die turnover apparatus is arranged on the clamping part of die flip clamping device and locating shaft is driven to do flip-flop movement.Live workshop size is made full use of, upstriker rotation double-block sleeper mould turn over function is realized, workshop placement constraint is compensated for and needs to expand expropriation of land range, considerably reduce construction cost, equipment using flexible, small by field conditions, overall efficiency is significant.
Description
Technical field
The utility model belongs to high-speed railway sleeper prefabricated construction field, when being a kind of realization double-block type sleeper demoulding construction
Upstriker rotating mould tipper.
Background technique
With the fast development of high-speed railway, the prefabricated intelligent construction requirement of factory's double-block type sleeper is higher and higher, tradition
Construction method can no longer meet development need, industry related personnel begins one's study Special intelligent equipment, but due to rail
Pillow pre-fabricated factory is influenced by expropriation of land range, and ideal state is often not achieved in layout, so being badly in need of that develop can root
According to site environment, the upstriker adjusted in due course rotates double-block sleeper mould tipper automatically.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, a kind of upstriker is provided and rotates double-block type rail automatically
Rest the head on die flip machine.
The purpose of this utility model is achieved through the following technical solutions: upstriker rotates double-block type sleeper mould automatically
Have tipper, including upstriker cart walking mechanism and upstriker support platform, further includes that steering mechanism and sleeper mould execute
Component, the upstriker cart walking mechanism include vehicle frame, running motor and traveling component, the fixed peace of the running motor
On vehicle frame, the both ends of vehicle frame are arranged in the traveling component, and the upstriker support platform upper surface is equipped with and walks
The sliding rail of row component cooperation, one end of the steering mechanism are rotatably installed on vehicle frame, and the other end of steering mechanism is set
It is equipped with steering shaft, and drives sleeper mould executive module to make rotating motion by steering shaft;The setting of sleeper mould executive module exists
Inside upstriker support platform, the sleeper mould executive module includes take-off and landing device, die flip clamping device and mold
Turnover device, the take-off and landing device include the raising guiding mechanism of crossbeam, frame body and connecting cross beam and frame body, crossbeam and frame
Body parallel arrangement, the steering axis connection of crossbeam and steering mechanism;The die flip clamping device is mounted on frame body, it includes
It is symmetricly set on the clamping part at frame body both ends, the locating shaft for sleeper mould, the die flip dress are provided on clamping part
It installs on the clamping part of die flip clamping device and locating shaft is driven to do flip-flop movement.
The upstriker support platform is welded by H profile steel.
The steering mechanism includes rotation axis, rotate gear, rotary electric machine, turns to location receivers and turn to location sense
Device is answered, the rotation axis is equipped with rotate gear, and rotation axis upper end connecting vehicle frame, lower end is connected on connecting cross beam, described
Rotary electric machine the upper end of vehicle frame is set, rotary electric machine output shaft is equipped with transmission gear, the transmission gear and rotation
Gear cooperation, the steering location receivers and the steering positioning inductor are set in rotation axis, turn to location sense
It answers there are two device sets.
The take-off and landing device includes anticollision branch retaining device and clamping telescoping mechanism, and the anticollision branch retaining device is symmetrically set
It sets in the lower end surface of frame body, the clamping telescopic device is set to the middle part of frame body upper surface.
The raising guiding mechanism includes directive wheel and support rod, and support rod connecting cross beam and frame body, the device are equipped with
Two groups.
The anticollision branch retaining device is welded by angle steel.
The clamping telescopic device is made of two telescopic oil cylinders.
The die flip clamping device is made of connection frame, travelling wheel group and walking rails, the connection frame one
End is connected to the lower end surface at frame body both ends, and the walking rails are fixed on frame body, and the travelling wheel group is placed in rail
On road, the telescopic rod of travelling wheel group inner end and telescopic oil cylinder is connected, and travelling wheel group is freely slided along walking rails.
The die turnover apparatus includes overturning motor and converts locating shaft flip-flop movement for the rotation for overturning motor
Movement execution unit, the one end for acting execution unit is connected with motor output shaft, and the other end is connected with locating shaft.
The beneficial effects of the utility model are: making full use of live workshop size, upstriker rotation double-block type rail is realized
Die flip function is rested the head on, workshop placement constraint is compensated for and needs to expand expropriation of land range, considerably reduce construction cost, equipment makes
With flexible, small by field conditions, overall efficiency is significant.
Detailed description of the invention
Fig. 1 is the utility model overall structure diagram;
Fig. 2 is the utility model take-off and landing device overall structure diagram;
In figure, 1- upstriker cart walking mechanism, 1.1- vehicle frame, 1.2- traveling component, 2- steering mechanism, 2.1- rotation
Axis, 2.2- rotate gear, 2.3- rotary electric machine, 2.4- turn to location receivers, and 2.5- turns to positioning inductor, 3- upstriker branch
Support platform, 4- take-off and landing device, 4.1- raising guiding mechanism, 4.2- crossbeam, 4.3- frame body, 4.4- anticollision branch retaining device, 4.5- folder
Hold telescoping mechanism, 5- die flip clamping device, 6- die turnover apparatus.
Specific embodiment
Below in conjunction with embodiment, the technical solution of the utility model is clearly and completely described, it is clear that retouched
The embodiment stated is only the utility model a part of the embodiment, instead of all the embodiments.Based in the utility model
Embodiment, those skilled in the art's every other embodiment obtained under the premise of not making the creative labor, all belongs to
In the range of the utility model protection.
Refering to fig. 1-2, the utility model provides a kind of technical solution: upstriker rotates double-block sleeper mould overturning automatically
Machine, including upstriker cart walking mechanism 1 and upstriker support platform 3 further include steering mechanism 2 and sleeper mould execution group
Part, the upstriker cart walking mechanism 1 include vehicle frame 1.1, running motor and traveling component 1.2, the running motor
It is fixedly mounted on vehicle frame 1.1, the traveling component 1.2 is the pulley that 1.1 both ends bottom of vehicle frame is arranged in, the uplink
3 upper surface of formula support platform is equipped with the sliding rail that cooperate with traveling component 1.2, and running motor gives pulley offer power, pulley along
Sliding rail walking in upstriker support platform 3, entire mechanism drive 1.1 lower end entire infrastructure of vehicle frame, realize entirely certainly along track
Dynamic movement;One end of the steering mechanism 2 is rotatably installed on vehicle frame 1.1, and the other end of steering mechanism 2, which is provided with, to be turned
Sleeper mould executive module is driven to make rotating motion to axis, and by steering shaft;Sleeper mould executive module is arranged in upstriker
Inside support platform, the sleeper mould executive module includes take-off and landing device 4, die flip clamping device 5 and die flip
Device 6, the take-off and landing device 4 include the raising Guiding machine of crossbeam 4.2, frame body 4.3 and connecting cross beam 4.2 and frame body 4.3
Structure 4.1, crossbeam 4.2 and frame body 4.3 are arranged in parallel, the steering axis connection of crossbeam 4.2 and steering mechanism 2;The die flip folder
It holds device 5 to be mounted on frame body 4.3, it includes the clamping part for being symmetricly set on 4.3 both ends of frame body, is provided with and is used on clamping part
The locating shaft of sleeper mould, the die turnover apparatus 6 are arranged on the clamping part of die flip clamping device 5 and drive positioning
Axis does flip-flop movement;The overall mechanism that upstriker rotates double-block sleeper mould tipper automatically PRC can be used to be controlled,
It realizes the automation in work, improves working efficiency.
The upstriker support platform 3 is welded by H profile steel, and H profile steel section is big, and endurance is big, due to being welding
Molding, production method is flexible, can design as needed, produce section;Simultaneously can also select depending on the site environment H profile steel model and
Pillar and crossbeam arrangement, it is flexible and changeable.
The steering mechanism 2 includes rotation axis 2.1, rotate gear 2.2, rotary electric machine 2.3, turns to location receivers
2.4 are equipped with rotate gear 2.2,2.1 upper end connecting vehicle frame of rotation axis with steering positioning inductor 2.5, the rotation axis 2.1
1.1, lower end is connected on connecting cross beam 4.2, and the upper end of vehicle frame 1.1, rotary electric machine 2.3 is arranged in the rotary electric machine 2.3
Output shaft is equipped with transmission gear, and the transmission gear and rotate gear 2.2 cooperate, the steering location receivers 2.4
It is set in rotation axis 2.1, is turned to there are two positioning inductor 2.5 sets with the steering positioning inductor 2.5;Rotary electric machine
2.3 provide rotational power, and that realizes steering mechanism 2 automatically forwards to bit function in the air, meet mold and turn to transfer placement in the air
The needs of production line turn to location receivers 2.4 by induction and turn to 2.5 signal source of positioning inductor, supervise to inductor
It surveys (being monitored by infrared induction mode), when steering location receivers 2.4 receive sensor location signal, receives
Signal is fed back to PLC control system by device, and PLC control system executes operating to motor and ceases and desist order, and control motor work is real
The now control of aerial steering mechanism, and rotate in place automatically by specified requirement realization;Two steering positioning inductors 2.5 are right respectively
It turns in place and turns round and be monitored in place, realize auto-steering and revolute function.Above-described running motor and rotation electricity
Machine 2.3 is all made of PLC control and realizes the automation starting of motor and execute.
The take-off and landing device 4 includes anticollision branch retaining device 4.4 and clamping telescoping mechanism 4.5, the anticollision supporting and retaining system machine
Structure 4.4 is symmetricly set on the lower end surface of frame body 4.3, and the clamping telescopic device 4.5 is set to the middle part of 4.3 upper surface of frame body.
The raising guiding mechanism 4.1 includes directive wheel and support rod, support rod connecting cross beam 4.2 and frame body 4.3, should
Device is equipped with two groups, plays guiding role in the process to overall structure raising.
The anticollision branch retaining device 4.4 is baffle, is angle steel as preferred barrier material, and prevents mold and mold empty
Middle turnover device bumps against.
The telescopic oil cylinder that the clamping telescopic device 4.5 is fixedly mounted on structural member by two forms, telescopic oil cylinder
Telescopic end be connected with travelling wheel group, by oil cylinder stretch driven mold turning and clamping device 5 move, and then realize mold folder
Hold function.
The die flip clamping device 5 is made of connection frame, travelling wheel group and walking rails, the connection frame one
End is connected to the lower end surface at 4.3 both ends of frame body, and the walking rails are fixed on frame body 4.3, and the travelling wheel group is to be placed in
The telescopic rod of pulley blocks on walking rails, pulley blocks inner end and telescopic oil cylinder connects, and pulley blocks are freely slided along walking rails
It is dynamic.
The die turnover apparatus 6 includes overturning motor and converts locating shaft flip-flop movement for the rotation for overturning motor
Movement execution unit, preferably, the movement execution unit includes intermeshing bevel gear, the active of bevel gear
Wheel cooperates with motor output shaft, and driven wheel and locating shaft cooperate, and overturning motor provides overturning power, and mold is in nip rotation frame body
Under drive, as die turnover apparatus 6 realizes the full turn over function of mold together.
The above is only the preferred embodiment of the utility model, it should be understood that the utility model is not limited to herein
Disclosed form, should not be regarded as an exclusion of other examples, and can be used for other combinations, modifications, and environments, and
Can be in contemplated scope described herein, modifications can be made through the above teachings or related fields of technology or knowledge.And this field
The modifications and changes that personnel are carried out do not depart from the spirit and scope of the utility model, then all should be in right appended by the utility model
It is required that protection scope in.
Claims (9)
1. upstriker rotates double-block sleeper mould tipper, including upstriker cart walking mechanism (1) and upstriker branch automatically
It supports platform (3), it is characterised in that: further include steering mechanism (2) and sleeper mould executive module, the upstriker cart walking
Mechanism (1) includes that vehicle frame (1.1), running motor and traveling component (1.2), the running motor are fixedly mounted on vehicle frame
(1.1) on, the traveling component (1.2) is arranged in the both ends of vehicle frame (1.1), described upstriker support platform (3) upper end
Face is equipped with the sliding rail cooperated with traveling component (1.2), and one end of the steering mechanism (2) is rotatably installed in vehicle frame
(1.1) on, the other end of steering mechanism (2) is provided with steering shaft, and drives sleeper mould executive module to do by steering shaft and revolve
Transhipment is dynamic;
Sleeper mould executive module is arranged inside upstriker support platform, and the sleeper mould executive module includes the dress that rises and falls
(4), die flip clamping device (5) and die turnover apparatus (6) are set, the take-off and landing device (4) includes crossbeam (4.2), frame
The raising guiding mechanism (4.1) of body (4.3) and connecting cross beam (4.2) and frame body (4.3), crossbeam (4.2) and frame body (4.3) are flat
Row arrangement, the steering axis connection of crossbeam (4.2) and steering mechanism (2);
The die flip clamping device (5) is mounted on frame body (4.3), it includes being symmetricly set on frame body (4.3) both ends
Clamping part, the locating shaft for sleeper mould is provided on clamping part, and die turnover apparatus (6) setting is pressed from both sides in die flip
It holds on the clamping part of device (5) and locating shaft is driven to do flip-flop movement.
2. upstriker according to claim 1 rotates double-block sleeper mould tipper automatically, it is characterised in that: described
Upstriker support platform (3) is welded by H profile steel.
3. upstriker according to claim 1 rotates double-block sleeper mould tipper automatically, it is characterised in that: described
Steering mechanism (2) include rotation axis (2.1), rotate gear (2.2), rotary electric machine (2.3), turn to location receivers (2.4) and
It turns to positioning inductor (2.5), the rotation axis (2.1) is equipped with rotate gear (2.2), the connection of rotation axis (2.1) upper end
Vehicle frame (1.1), lower end are connected on connecting cross beam (4.2), and the rotary electric machine (2.3) is arranged in the upper end of vehicle frame (1.1),
Rotary electric machine (2.3) output shaft is equipped with transmission gear, and the transmission gear and rotate gear (2.2) cooperate, and described turns
It is set on rotation axis (2.1) to location receivers (2.4) and the steering positioning inductor (2.5), turns to location sense and answer
There are two device (2.5) is set.
4. upstriker according to claim 1 rotates double-block sleeper mould tipper automatically, it is characterised in that: described
Take-off and landing device (4) includes anticollision branch retaining device (4.4) and clamping telescoping mechanism (4.5), and the anticollision branch retaining device (4.4) is right
Claim setting in the lower end surface of frame body (4.3), the clamping telescopic device (4.5) is set to the middle part of frame body (4.3) upper surface.
5. upstriker according to claim 1 rotates double-block sleeper mould tipper automatically, it is characterised in that: described
Raising guiding mechanism (4.1) includes directive wheel and support rod, and support rod connecting cross beam (4.2) and frame body (4.3), the device are equipped with
Two groups.
6. upstriker according to claim 4 rotates double-block sleeper mould tipper automatically, it is characterised in that: described
Anticollision branch retaining device (4.4) is welded by angle steel.
7. upstriker according to claim 4 rotates double-block sleeper mould tipper automatically, it is characterised in that: described
Clamping telescopic device (4.5) is made of two telescopic oil cylinders.
8. upstriker according to claim 1 rotates double-block sleeper mould tipper automatically, it is characterised in that: described
Die flip clamping device (5) is made of connection frame, travelling wheel group and walking rails, and described connection frame one end is connected to frame body
(4.3) lower end surface at both ends, the walking rails are fixed on frame body (4.3), and the travelling wheel group is placed in walking rails
On, the telescopic rod of travelling wheel group inner end and telescopic oil cylinder connects, and travelling wheel group is freely slided along walking rails.
9. upstriker according to claim 1 rotates double-block sleeper mould tipper automatically, it is characterised in that: described
Die turnover apparatus (6) includes the movement enforcement division for being converted into locating shaft flip-flop movement for overturning motor and overturning motor
Part, the one end for acting execution unit are connected with motor output shaft, and the other end is connected with locating shaft.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821274794.0U CN208843225U (en) | 2018-08-08 | 2018-08-08 | Upstriker rotates double-block sleeper mould tipper automatically |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821274794.0U CN208843225U (en) | 2018-08-08 | 2018-08-08 | Upstriker rotates double-block sleeper mould tipper automatically |
Publications (1)
Publication Number | Publication Date |
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CN208843225U true CN208843225U (en) | 2019-05-10 |
Family
ID=66355313
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201821274794.0U Active CN208843225U (en) | 2018-08-08 | 2018-08-08 | Upstriker rotates double-block sleeper mould tipper automatically |
Country Status (1)
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CN (1) | CN208843225U (en) |
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2018
- 2018-08-08 CN CN201821274794.0U patent/CN208843225U/en active Active
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