CN109209436B - Automatic guniting equipment for tunnel bridge construction - Google Patents

Automatic guniting equipment for tunnel bridge construction Download PDF

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Publication number
CN109209436B
CN109209436B CN201811017697.8A CN201811017697A CN109209436B CN 109209436 B CN109209436 B CN 109209436B CN 201811017697 A CN201811017697 A CN 201811017697A CN 109209436 B CN109209436 B CN 109209436B
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China
Prior art keywords
fixedly connected
guniting
tank
bottom plate
driving
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CN201811017697.8A
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CN109209436A (en
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金鑫
杨健
杨崇恒
田建军
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Shenyang Highway Construction Co ltd
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Shenyang Highway Construction Co ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Road Paving Machines (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The invention discloses automatic guniting equipment for tunnel bridge construction, wherein the center of the upper surface of a bottom plate is fixedly connected with a guniting tank, the upper part of the guniting tank is fixedly connected with a feed box, the upper end of the right side of the feed box is provided with a feed hopper, and the feed hopper is communicated with the inside of the feed box; the lower part of the driving motor is rotationally connected with a driving shaft, the driving shaft penetrates through the upper end of the material box and is rotationally connected with a bearing of the driving shaft, the lower end of the driving shaft is sleeved with the bottom of the material box, and the surface of the driving shaft is fixedly connected with a plurality of stirring rods; the upper part of the driving shaft is connected with the right side of the synchronous belt in a rolling way, the left side of the synchronous belt is connected with the upper end of the driven shaft in a rolling way, the upper part of the driven shaft is sleeved with a sleeve, the sleeve is fixedly connected with the side wall of the feed box, the lower part of the driven shaft penetrates through the guniting tank and is rotationally connected with a bearing of the guniting tank, the lower end of the driven shaft is connected with a crankshaft, and the lower part of the crankshaft penetrates through the guniting tank and the bottom plate and is rotationally connected with the guniting tank; the middle part of the crankshaft is sleeved with the left end of the connecting rod, the right end of the connecting rod is rotationally connected with the plunger, the edge of the plunger is attached to the inner wall of the guniting tank, and the guniting tank is communicated with the bottom of the feed box through a feed guide pipe.

Description

Automatic guniting equipment for tunnel bridge construction
Technical Field
The invention relates to a construction machine, in particular to an automatic guniting device for tunnel bridge construction.
Background
Traffic construction plays a very important leading role in national economic development, and in road, railway and urban traffic construction, various bridge, tunnel and other structural structures need to be constructed for crossing rivers, deep valleys and straits or crossing mountain and water bottom. In bridge tunnel construction, the grouting operation is often needed, and the main effect of the grouting is to seal the bottom, nap and increase the binding force between the wall and the surface layer material.
At present, the existing grouting equipment for tunnel bridge construction often needs to be taken out of a mixer truck and then is reused for realizing pouring work, so that the grouting equipment is very complicated, the degree of automation is low, if stirring is not carried out for a long time, concrete grout is easy to solidify in the grouting equipment, and equipment is damaged.
Disclosure of Invention
The invention aims to provide automatic guniting equipment for tunnel bridge construction, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a automatic guniting equipment for tunnel bridge construction.
As a further scheme of the invention: the automatic slurry spraying device comprises a bottom plate, a material box, a slurry spraying tank, a driving wheel and a steering wheel, wherein the slurry spraying tank is fixedly connected to the center of the upper surface of the bottom plate, the upper part of the slurry spraying tank is fixedly connected with the material box, the upper end of the right side of the material box is provided with a feed hopper, and the feed hopper is communicated with the inside of the material box; a driving motor is arranged in the center above the feed box, the lower part of the driving motor is rotationally connected with a driving shaft, the driving shaft penetrates through the upper end of the feed box and is rotationally connected with a bearing of the feed box, and the surface of the driving shaft is fixedly connected with a plurality of stirring rods; the upper part of the driving shaft is connected with the right side of the synchronous belt in a rolling way, the left side of the synchronous belt is connected with the upper end of the driven shaft in a rolling way, the upper part of the driven shaft is sleeved with a sleeve, the sleeve is fixedly connected with the side wall of the feed box, the lower part of the driven shaft penetrates through the guniting tank and is rotationally connected with a bearing of the guniting tank, the lower end of the driven shaft is connected with a crankshaft, and the lower part of the crankshaft penetrates through the guniting tank and the bottom plate and is rotationally connected with the guniting tank; the middle part of the crankshaft is sleeved with the left end of the connecting rod, the right end of the connecting rod is rotationally connected with the plunger, the edge of the plunger is attached to the inner wall of the guniting tank, the guniting tank is communicated with the bottom of the feed box through the feed pipe, and the right end of the guniting tank is communicated with the spray head.
As still further aspects of the invention: the left side and the right side of the bottom plate are respectively provided with a driving wheel and a steering wheel, the driving wheel and the steering wheel are both rotationally connected with a roller frame, the roller frame on the driving wheel is fixedly connected with the bottom plate, and the roller frame on the steering wheel is rotationally connected with the bottom plate.
As still further aspects of the invention: the lower end of the crankshaft is fixedly connected with a first bevel gear, the first bevel gear is meshed with a second bevel gear, the second bevel gear is fixedly connected with a worm, the worm is meshed with a worm wheel, and the driving wheel is connected with the worm wheel through a chain.
As still further aspects of the invention: the left side of the worm is sleeved with the lower part of the suspender, the upper end of the suspender is fixedly connected with the lower surface of the bottom plate, the bearing at the right end of the worm is rotationally connected with the supporting plate, and the supporting plate is fixedly connected with the bottom plate.
As still further aspects of the invention: the worm wheel is rotationally connected with the retainer, and the upper end of the retainer is fixedly connected with the bottom plate.
As still further aspects of the invention: the driving wheel is provided with a driving motor, the steering wheel is connected with a steering motor, and the steering motor and the driving motor are connected with the controller and the wireless receiver through signals.
As still further aspects of the invention: the driving motor is fixedly connected with the motor mounting seat, the motor mounting seat is fixedly connected with the vertical plate through bolts, and the lower end of the vertical plate is fixedly connected with the outer surface of the feed box.
As still further aspects of the invention: the drive motor wire is connected with a power supply and a switch.
Compared with the prior art, the invention has the beneficial effects that: the equipment drives the driven shaft and the crankshaft to rotate while the stirring rod is driven by the driving shaft to stir, the plunger is driven by the crankshaft to reciprocate left and right to realize continuous spray irrigation operation, and the equipment is driven by the driving wheel to integrally move while spraying slurry, so that the direction of the directional wheel is adjusted, the self-walking type grouting operation is achieved, the automation degree is high, and the labor force is saved.
Drawings
Fig. 1 is a schematic structural view of an automatic guniting apparatus for tunnel bridge construction.
Fig. 2 is a left side view of a worm gear and chain in an automatic guniting apparatus for tunnel bridge construction.
Fig. 3 is a left side view of a plunger and a link in an automatic guniting apparatus for tunnel bridge construction.
In the figure: 1-a bottom plate; 2-a material box; 3-a feed hopper; 4-driving a motor; 5-motor mount; 6-vertical plates; 7-a driving shaft; 8-stirring rod; 9-a synchronous belt; 10-a driven shaft; 11-a sleeve; 12-a crankshaft; 13-a guniting tank; 14-a material guide pipe; 15-connecting rods; 16-a plunger; 17-a spray head; 18-a first bevel gear; 19-a second bevel gear; 20-worm; 21-worm gear; 22-chain; 23-a driving wheel; 24-direction wheel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1 to 3, in an embodiment of the present invention, an automatic guniting apparatus for tunnel bridge construction includes a base plate 1, a feed box 2, a guniting tank 13, a driving wheel 23 and a steering wheel 24; the center of the upper surface of the bottom plate 1 is fixedly connected with a guniting tank 13, the upper part of the guniting tank 13 is fixedly connected with a feed hopper 3, the upper end of the right side of the feed hopper 2 is provided with a feed hopper 3, the feed hopper 3 is communicated with the inside of the feed hopper 2, and concrete slurry is injected into the feed hopper 2 through the feed hopper 3; the feed box 2 top 3 central authorities set up driving motor 4, driving motor 4 fixed connection motor mount pad 5, motor mount pad 5 bolt fixed connection riser 6, riser 6 lower extreme fixed connection feed box 2 surface, and driving motor 4 wire connection power and switch, driving motor 4 lower part rotates and connects driving shaft 7, driving shaft 7 passes feed box 2 upper end and rotates with its bearing and be connected, driving shaft 7 lower extreme cover feed box 2 bottom, driving shaft 7 fixed surface connects a plurality of puddlers 7, press the switch and make driving motor 4 circular telegram work drive driving shaft 7 rotate and then drive puddler 8 follow and rotate and stir the misce bene to the interior concrete thick liquid of feed box 2, prevent long-time often solidification.
The upper part of the driving shaft 7 is connected with the right side of the synchronous belt 9 in a rolling way, the left side of the synchronous belt 9 is connected with the upper end of the driven shaft 10 in a rolling way, the upper part of the driven shaft 10 is sleeved with a sleeve 11, the sleeve 11 is fixedly connected with the side wall of the feed box 2, the lower part of the driven shaft 10 passes through the guniting tank 13 and is in bearing rotation connection with the guniting tank, the lower end of the driven shaft 10 is fixedly connected with the crankshaft 12, the lower part of the crankshaft 12 passes through the guniting tank 13 and is in rotary connection with the bottom plate 1, and the rotary driving shaft 5 drives the driven shaft 10 and the crankshaft 12 to rotate through the synchronous belt 9; the middle part of the crankshaft 12 is sleeved with the left end of a connecting rod 15, the right end of the connecting rod 15 is rotationally connected with a plunger 16, the edge of the plunger 16 is attached to the inner wall of the guniting tank 13, the guniting tank 13 is communicated with the bottom of the material box 2 through a material guide pipe 14, the right end of the guniting tank 13 is communicated with a spray nozzle 17, the rotating crankshaft 12 drives the connecting rod 15 to drive the plunger 16 to reciprocate left and right to spray concrete in the guniting tank 13 through the spray nozzle 17, and then the material guide pipe 14 supplements the concrete in the material box 2 into the guniting tank 13, so that continuous guniting operation is realized.
The lower end of the crankshaft 12 is fixedly connected with a first bevel gear 18, the first bevel gear 18 is meshed with a second bevel gear 19, the second bevel gear 19 is fixedly connected with a worm 20, the left side of the worm 20 is sleeved on the lower part of a suspender, the upper end of the suspender is fixedly connected with the lower surface of the bottom plate 1, the right end bearing of the worm 20 is rotationally connected with a supporting plate, the supporting plate is fixedly connected with the bottom plate 1, the worm 20 is meshed with a worm wheel 21, the worm wheel 20 is rotationally connected with a retainer, the upper end of the retainer is fixedly connected with the bottom plate 1, the rotating crankshaft 12 drives the first bevel gear 18 to rotate so as to drive the second bevel gear 19 and the worm 20 to rotate, and the worm 20 drives the worm wheel 21 to rotate; the left side and the right side of the bottom plate 1 are respectively provided with a driving wheel 23 and a direction wheel 24, the driving wheel 23 and the direction wheel 24 are both rotationally connected with a roller frame, the roller frame on the driving wheel 23 is fixedly connected with the bottom plate 1, the roller frame on the direction wheel 24 is rotationally connected with the bottom plate 1, the driving wheel 23 is connected with the worm wheel 21 through a chain 22, the rotating worm wheel 21 drives the driving wheel 23 to rotationally drive the whole equipment to move through the chain 22, a self-walking type guniting operation function is realized, and the traveling direction is adjusted by using the direction wheel 24.
Example 2
Referring to fig. 1 to 3, in an embodiment of the present invention, an automatic guniting apparatus for tunnel bridge construction includes a base plate 1, a feed box 2, a guniting tank 13, a driving wheel 23 and a steering wheel 24; the center of the upper surface of the bottom plate 1 is fixedly connected with a guniting tank 13, the upper part of the guniting tank 13 is fixedly connected with a feed hopper 3, the upper end of the right side of the feed hopper 2 is provided with a feed hopper 3, the feed hopper 3 is communicated with the inside of the feed hopper 2, and concrete slurry is injected into the feed hopper 2 through the feed hopper 3; the feed box 2 top 3 central authorities set up driving motor 4, driving motor 4 fixed connection motor mount pad 5, motor mount pad 5 bolt fixed connection riser 6, riser 6 lower extreme fixed connection feed box 2 surface, and driving motor 4 wire connection power and switch, driving motor 4 lower part rotates and connects driving shaft 7, driving shaft 7 passes feed box 2 upper end and rotates with its bearing and be connected, driving shaft 7 lower extreme cover feed box 2 bottom, driving shaft 7 fixed surface connects a plurality of puddlers 7, press the switch and make driving motor 4 circular telegram work drive driving shaft 7 rotate and then drive puddler 8 follow and rotate and stir the misce bene to the interior concrete thick liquid of feed box 2, prevent long-time often solidification.
The upper part of the driving shaft 7 is connected with the right side of the synchronous belt 9 in a rolling way, the left side of the synchronous belt 9 is connected with the upper end of the driven shaft 10 in a rolling way, the upper part of the driven shaft 10 is sleeved with a sleeve 11, the sleeve 11 is fixedly connected with the side wall of the feed box 2, the lower part of the driven shaft 10 passes through the guniting tank 13 and is in bearing rotation connection with the guniting tank, the lower end of the driven shaft 10 is fixedly connected with the crankshaft 12, the lower part of the crankshaft 12 passes through the guniting tank 13 and is in rotary connection with the bottom plate 1, and the rotary driving shaft 5 drives the driven shaft 10 and the crankshaft 12 to rotate through the synchronous belt 9; the middle part of the crankshaft 12 is sleeved with the left end of a connecting rod 15, the right end of the connecting rod 15 is rotationally connected with a plunger 16, the edge of the plunger 16 is attached to the inner wall of the guniting tank 13, the guniting tank 13 is communicated with the bottom of the material box 2 through a material guide pipe 14, the right end of the guniting tank 13 is communicated with a spray nozzle 17, the rotating crankshaft 12 drives the connecting rod 15 to drive the plunger 16 to reciprocate left and right to spray concrete in the guniting tank 13 through the spray nozzle 17, and then the material guide pipe 14 supplements the concrete in the material box 2 into the guniting tank 13, so that continuous guniting operation is realized.
The left and right sides of bottom plate 1 is provided with action wheel 23 and direction wheel 24 respectively, action wheel 23 and direction wheel 24 all rotate and connect the gyro wheel frame, wherein gyro wheel frame and bottom plate 1 fixed connection on action wheel 23, gyro wheel frame on the direction wheel 24 rotates and connects bottom plate 1, be provided with driving motor on the action wheel 23, connect direction motor on the direction wheel 24, direction motor and equal signal connection director of driving motor and wireless receiver, send the signal for wireless receiver through wireless remote control, wireless receiver gives the controller again and gives drive command control direction motor direction of rotation and driving motor drive action wheel 23's speed of marcing.
The working principle of the invention is as follows: the concrete slurry is injected into the feed bin 2 through the feed hopper 3, the driving motor 4 is electrified to work to drive the driving shaft 7 to rotate so as to drive the stirring rod 8 to stir and mix the concrete slurry in the feed bin 2 along with rotation, long-time frequent solidification is prevented, the rotating driving shaft 5 drives the driven shaft 10 and the crankshaft 12 to rotate through the synchronous belt 9, the rotating crankshaft 12 drives the connecting rod 15 to drive the plunger 16 to reciprocate left and right to spray the concrete slurry in the slurry spraying tank 13 through the spray head 17, the concrete slurry in the feed bin 2 is supplemented into the slurry spraying tank 13 through the material guiding pipe 14, continuous slurry spraying operation is realized, the rotating crankshaft 12 drives the first bevel gear 18 to rotate so as to drive the second bevel gear 19 and the worm 20 to rotate, the worm 20 drives the worm wheel 21 to rotate, the rotating worm wheel 21 drives the whole equipment to move through the chain 22, a self-walking slurry spraying operation function is realized, the travelling direction is adjusted through the direction wheel 24, or a wireless remote control is utilized to send a signal to a wireless receiver, and the wireless receiver sends a driving command to control the direction motor to rotate the direction and the travelling speed of the driving motor to drive the driving wheel 23.
It is to be specially noted that, driving motor and direction motor and driving motor are prior art's application in this application, and driving shaft drives driven shaft and bent axle rotation when stirring of puddler, and the reciprocating left and right movement of bent axle drive plunger realizes continuous sprinkling irrigation operation and is the innovation point of this application, and it has effectively solved current guniting equipment and can not realize stirring guniting integrative operation, and the easy solidification problem of concrete thick liquid.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (3)

1. The automatic guniting equipment for tunnel bridge construction comprises a bottom plate (1), a feed box (2), a guniting tank (13), a driving wheel (23) and a steering wheel (24), and is characterized in that the center of the upper surface of the bottom plate (1) is fixedly connected with the guniting tank (13), the upper part of the guniting tank (13) is fixedly connected with the feed box (2), a feed hopper (3) is arranged at the upper end of the right side of the feed box (2), and the feed hopper (3) is communicated with the inside of the feed box (2); a driving motor (4) is arranged in the center above the feed box (2), the lower part of the driving motor (4) is rotationally connected with a driving shaft (7), the driving shaft (7) penetrates through the upper end of the feed box (2) and is rotationally connected with a bearing, and the surface of the driving shaft (7) is fixedly connected with a plurality of stirring rods (7); the upper part of the driving shaft (7) is in rolling connection with the right side of the synchronous belt (9), the left side of the synchronous belt (9) is in rolling connection with the upper end of the driven shaft (10), the upper part of the driven shaft (10) is sleeved with a sleeve (11), the sleeve (11) is fixedly connected with the side wall of the feed box (2), the lower part of the driven shaft (10) passes through the guniting tank (13) and is in bearing rotation connection with the guniting tank, the lower end of the driven shaft (10) is fixedly connected with the crankshaft (12), and the lower part of the crankshaft (12) passes through the guniting tank (13) and the bottom plate (1) and is in rotary connection; the middle part of the crankshaft (12) is sleeved with the left end of a connecting rod (15), the right end of the connecting rod (15) is rotationally connected with a plunger (16), the edge of the plunger (16) is attached to the inner wall of the guniting tank (13), the guniting tank (13) is communicated with the bottom of the feed box (2) through a material guide pipe (14), and the right end of the guniting tank (13) is communicated with a spray head (17); the left side and the right side of the bottom plate (1) are respectively provided with a driving wheel (23) and a steering wheel (24), the driving wheel (23) and the steering wheel (24) are both rotationally connected with a roller frame, the roller frame on the driving wheel (23) is fixedly connected with the bottom plate (1), and the roller frame on the steering wheel (24) is rotationally connected with the bottom plate (1); the lower end of the crankshaft (12) is fixedly connected with a first bevel gear (18), the first bevel gear (18) is meshed with a second bevel gear (19), the second bevel gear (19) is fixedly connected with a worm (20), the worm (20) is meshed with a worm wheel (21), and a driving wheel (23) is connected with the worm wheel (21) through a chain (22); the left side of the worm (20) is sleeved with the lower part of the suspender, the upper end of the suspender is fixedly connected with the lower surface of the bottom plate (1), the right end bearing of the worm (20) is rotatably connected with the supporting plate, and the supporting plate is fixedly connected with the bottom plate (1); the worm wheel (21) is rotationally connected with the retainer, and the upper end of the retainer is connected with the bottom plate (1); the driving wheel (23) is provided with a driving motor, the steering wheel (24) is connected with a steering motor, and the steering motor and the driving motor are connected with a controller and a wireless receiver through signals.
2. An automatic guniting device for tunnel bridge construction according to claim 1, characterized in that the driving motor (4) is fixedly connected with the motor mounting seat (5), the motor mounting seat (5) is fixedly connected with the vertical plate (6) through bolts, and the lower end of the vertical plate (6) is fixedly connected with the outer surface of the feed box (2).
3. An automatic guniting apparatus for tunnel bridge construction according to any of claims 1-2, characterized in that the drive motor (4) is wired to a power supply and a switch.
CN201811017697.8A 2018-09-03 2018-09-03 Automatic guniting equipment for tunnel bridge construction Active CN109209436B (en)

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CN110387793A (en) * 2019-07-01 2019-10-29 滕小茶 A kind of paving border stone slip-form device
CN110420974A (en) * 2019-08-14 2019-11-08 昆山鑫翔诚环保科技有限公司 A kind of recycling type garbage loading embeading equipment and its application method
CN111648250B (en) * 2020-06-12 2021-08-13 湖南城市学院 Automatic guniting equipment for bridge construction

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CN108086109A (en) * 2017-12-26 2018-05-29 共同科技开发有限公司 A kind of town road asphalt paving shakes leveling device

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