CN208825952U - A kind of machining production line of compressor of air conditioner bearing block - Google Patents
A kind of machining production line of compressor of air conditioner bearing block Download PDFInfo
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- CN208825952U CN208825952U CN201821145505.7U CN201821145505U CN208825952U CN 208825952 U CN208825952 U CN 208825952U CN 201821145505 U CN201821145505 U CN 201821145505U CN 208825952 U CN208825952 U CN 208825952U
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Abstract
The utility model discloses a kind of machining production lines of compressor of air conditioner bearing block, several multimachine bed unit equipments and at least one several more Spindle Machining Center that can be completed brill on multiple workpiece simultaneously and mill of vehicle, milling, brill and hinge can be completed at the both ends of a workpiece including at least one, be respectively equipped with conveyer belt or transfer mechanism between each multimachine bed unit equipment and more Spindle Machining Centers.The production line of the utility model combines production equipment by multimachine bed and is applied in combination with more Spindle Machining Centers, its is high in machining efficiency, compact-sized, occupied area is small, cooperate blank feed bin and transfer mechanism, it can be achieved that automatic charging and automatic transhipment, high degree of automation.The utility model relates to automatic production lines.
Description
Technical field
The utility model relates to automatic production line, in particular to a kind of machining production line of compressor of air conditioner bearing block.
Background technique
In the prior art, exist can two end faces of Continuous maching workpiece multimachine bed assembly line and can disposably process
More Spindle Machining Centers of multiple workpiece.
As disclosed in ZL201120469352.3 " a kind of multimachine bed assembly line ", including it is multiple have clamping device and
The machining module of processing unit (plant) further includes a central axes, and multiple machining modular spacings are staggered and are arranged on the central axes
Two sides, the clamping device of not ipsilateral machining module arranges in opposite directions.It is characterized in that: it is processed in a machining module
The machining module that workpiece is fed to opposite directly can be subjected to subsequent next processing link after its corresponding processing link,
The manipulator being arranged for conveying workpieces is eliminated, process time is shortened, improves efficiency, and is spaced both sides and is staggered cloth
Setting machining module has the advantages that production line is shorter, occupied area is less.
As disclosed in ZL201710240992.9 " a kind of more Spindle Machining Centers with turntable ", including lathe base,
On lathe base along the machine tool frame that Y-direction moves, be mounted on machine tool frame top main shaft block and can on main shaft block along Z-direction move
Dynamic more spindle boxes, side where being located at more spindle boxes on lathe base are additionally provided with the turntable that can be rotated about the z axis, along Y-direction on turntable
Inside and outside be respectively equipped with several work piece holders of linear spaced-apart relation, be equipped with and multiple arranged in matrix in more spindle boxes
The machining spindle of column, the number and spacing of each row's machining spindle in more spindle boxes are corresponding with the work piece holder set in a row.
This more Spindle Machining Center with turntable by machine tool frame along Y-direction move and more spindle boxes are more to carry out along the movement of Z-direction
Bit andits control in spindle box multistation process, travel displacement in station transfer process perpendicular to X to it is flat
It is moved in face, it is characterized in that: the whole design width of more Spindle Machining Centers can be made effectively to reduce, in the field of finite width
It, can be convenient for more more Spindle Machining Center work, thus with being conducive to improve utilization of area rate in ground space.
The semifinishing process route of traditional compressor of air conditioner bearing block is usually multi-process dispersion, and each process needs
Configure an equipment and operator, technological deficiency are: production line procedures are long, equipment is more, and demand operator is more,
Personal management, equipment management, the difficulty of quality management and arrangement are big, and production line takes up a large area, production efficiency and economic effect
Benefit is lower.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of machining production lines of compressor of air conditioner bearing block, lead to
The special purpose machine tool and special production line for crossing setting process concentration, are continuously automatically performed compressor of air conditioner with less clamping times
The processing of bearing block.
Used technical solution to solve above-mentioned technical problem: a kind of machining production line of compressor of air conditioner bearing block,
It can be in several multimachine bed unit equipments of the both ends of workpiece completion vehicle, milling, brill and hinge and at least one including at least one
Several more Spindle Machining Centers for boring and milling can be completed on multiple workpiece simultaneously, each multimachine bed unit equipment and more main shafts add
Conveyer belt or transfer mechanism are respectively equipped between work center.
As an improvement, more Spindle Machining Centers can four workpiece of simultaneous processing, multimachine bed unit equipment and more spindle processings
The quantitative proportion at center is 5:3.
As an improvement, multimachine bed unit equipment be equipped with can automatic charging blank feed bin.
As an improvement, being equipped with continuous conveyer belt between each multimachine bed unit equipment.
As an improvement, transfer mechanism includes that the first transfer mechanism of workpiece sequencing, the first transfer mechanism can be located at multimachine
Between bed unit equipment and more Spindle Machining Centers.
As an improvement, transfer mechanism includes the second transfer mechanism that can spin upside down workpiece, the second transfer mechanism is located at
Between different more Spindle Machining Centers.
As an improvement, transfer mechanism includes the third transfer mechanism of transferable workpiece, third transfer mechanism is located at different
Between more Spindle Machining Centers.
It is combined the utility model has the advantages that the production line of the utility model combines production equipment by multimachine bed with more Spindle Machining Centers
Use, it is high in machining efficiency, compact-sized, occupied area is small, cooperate blank feed bin and transfer mechanism, it can be achieved that automatic charging and
Automatic transhipment, high degree of automation.
Detailed description of the invention
The utility model is described further with reference to the accompanying drawing:
Fig. 1 is the Workpiece structure schematic diagram of the utility model embodiment；
Fig. 2 is the cross-sectional view of the A section of Fig. 1 of the utility model embodiment；
Fig. 3 is the structural schematic diagram of the utility model embodiment；
Fig. 4 is a kind of multimachine bed unit equipment of the prior art；
Fig. 5 is a kind of more Spindle Machining Centers with turntable of the prior art；
Fig. 6 is the structural schematic diagram of the blank feed bin of the utility model embodiment；
Fig. 7 is the structural schematic diagram of first transfer mechanism of the utility model embodiment；
Fig. 8 is the structural schematic diagram of second transfer mechanism of the utility model embodiment；
Fig. 9 is the structural schematic diagram of the third transfer mechanism of the utility model embodiment；
The noun and label that embodiment and Figure of description are related to include: first end 1, the second end 2, periphery 3, determine
Position end face 4, location hole 5, multimachine bed unit equipment 6, more Spindle Machining Centers 7, blank feed bin 8, turntable 9, storage device 10, inspection
Survey device 11, the first guide rail 12, the first manipulator 13, conveyer belt 14, the first transfer mechanism 15, the second guide rail 16, third guide rail
17, the first workbench 18, the first mounting table 19, the second manipulator 20, the second transfer mechanism 21, the work of the 4th guide rail 22, second
Platform 23, the second mounting table 24, fixed frame 25, rollover stand 26, the 4th manipulator 27, third transfer mechanism 28, the 5th guide rail 29,
Three workbench 30, third mounting table 31, third manipulator 32.
Specific embodiment
Referring to figs. 1 to 2, a kind of compressor of air conditioner bearing block blank, including discoidal pedestal and the circle being located on pedestal
Cylindrical neck, side protrusion of the neck from the center of pedestal to pedestal, the center of neck is equipped with through-hole, sets neck as workpiece
First end 1, pedestal be workpiece the second end 2.
Referring to figs. 1 to 9, a kind of processing method of compressor of air conditioner bearing block, comprising the following steps:
Step 1: clamping the first end 1 of workpiece, and the second end 2 of workpieces processing simultaneously processes periphery on workpiece
3, end face 4 and location hole 5 are positioned；
Step 2: periphery 3 and the positioning end face 4 of workpiece, the first end 1 of workpieces processing are clamped；
Step 3: being positioned by location hole 5 and clamps workpiece, the end face of workpieces processing by positioning end face 4.
The present embodiment can complete workpiece in first end 1 and the second end 2 by the clamping twice of step 1 and step 2
Periphery 3, positioning surface and location hole 5 processing.Step 3 can be processed by step 1 and step 2 in the present embodiment
Location hole 5 and positioning end face 4 carry out positioning and clamping, and finishing and semifinishing can be carried out to workpiece, are conducive to improve process
Intensity, the machining accuracy for reducing the clamping times of workpiece and improving workpiece.
In order to improve process intensity, the manufacturing procedure in step 1 and step 2 includes vehicle, milling, brill and hinge.This reality
The multimachine bed combination production equipment for applying example use can be continuously finished the processes such as vehicle, milling, brill and hinge by clamped one time, be conducive to mention
High process intensity and the clamping error for reducing work pieces process.
In order to further increase process intensity, the manufacturing procedure in step 3 includes boring and milling.Step 3 include from
The top positioning and clamping of workpiece and the bottom surface of workpieces processing, step 3 further include the bottom end positioning and clamping and workpieces processing from workpiece
Top surface, can the top surface of workpiece and top surface be respectively completed include but are not limited to bore and mill etc. kinds of processes, be conducive to improve
Process intensity.
Referring to figs. 1 to 9, a kind of machining production line of compressor of air conditioner bearing block, including at least one can be in a workpiece
Both ends complete vehicle, milling, brill and hinge several multimachine bed unit equipments 6 and at least one can complete to bore on multiple workpiece simultaneously
With several more Spindle Machining Centers 7 of milling, it is respectively equipped between each multimachine bed unit equipment 6 and more Spindle Machining Centers 7 defeated
Send band 14 or transfer mechanism.
The present embodiment combines production equipment using a kind of multimachine bed disclosed in ZL201120469352.3, including two have
The machining module of clamping device and processing unit (plant), further includes central axes, and two machining modular spacings are staggered and are arranged on
The clamping device of the two sides of the central axes, not ipsilateral machining module is arranged in opposite directions.It is characterized in that: in a machining mould
It is subsequent next that block processes the machining module progress that workpiece directly can be fed to opposite after its corresponding processing link
Processing link eliminates the manipulator being arranged for conveying workpieces, shortens process time, improves efficiency, and be spaced
Both sides, which are staggeredly arranged, to be machined module and has the advantages that production line is shorter, occupied area is less.The multimachine used in the present embodiment
Bed combination production equipment can complete workpiece in periphery 3, positioning surface and the positioning of first end 1 and the second end 2 in equipment
The processing in hole 5 provides positioning and clamping benchmark for subsequent brill miller sequence.It is different according to the processing request of workpiece, the combination of multimachine bed
Production equipment may also include more processing modules, and turnning and milling multiple process, the processing module such as drill and ream can be completed to workpiece and is matched
It sets flexibly, different process requirements can be coped with.Its process intensity is high, can reduce clamping times and improve the processing essence of workpiece
Degree can save equipment the space occupied, improve processing efficiency and reduce the totle drilling cost of production line.
The present embodiment also uses a kind of more Spindle Machining Centers 7 with turntable disclosed in ZL201710240992.9, including
Lathe base, the machine tool frame moved on lathe base along Y-direction, the main shaft block for being mounted on machine tool frame top and can be in spindle box
The more spindle boxes moved on seat along Z-direction, side where being located at more spindle boxes on lathe base are additionally provided with the turntable that can be rotated about the z axis,
Four work piece holders of linear spaced-apart relation are respectively equipped on turntable inside and outside Y-direction, are equipped in more spindle boxes
16 machining spindles arranged in arrays, the number and spacing of each row's machining spindle in more spindle boxes with set in a row
Work piece holder is corresponding.This more Spindle Machining Center 7 with turntable by machine tool frame along Y-direction move and more spindle boxes are along Z-direction
Movement carry out the Bit andits control in more spindle box multistation process, the travel displacement in station transfer process exists
Perpendicular to X to plane in move, it is characterized in that: the whole design width of more Spindle Machining Centers 7 can be made effectively to reduce,
It in the place space of finite width, can work convenient for more more Spindle Machining Centers 7, thus with being conducive to improve utilization of area
Rate.Three more Spindle Machining Centers 7 with turntable that the present embodiment uses, main shaft quantity are 16 axis, and every with turntable
More Spindle Machining Centers 7 can install four groups of cutters simultaneously, and every group of cutter includes the cutter of four same sizes, and every with turntable
More Spindle Machining Centers 7 can carry out simultaneously no less than four kinds of processes to four workpiece.
In order to match the rhythm of production of multimachine bed unit equipment 6 and more Spindle Machining Centers 7, more Spindle Machining Centers 7
Can four workpiece of simultaneous processing, the quantitative proportion of multimachine bed unit equipment 6 and more Spindle Machining Centers 7 is 5:3.The present embodiment
The processing for completing step 1 and step 2 in five multimachine bed unit equipments 6 to workpiece blank respectively, in every more spindle processings
The heart 7 can four workpiece of simultaneous processing, Spindle Machining Center 7 more than three can successively complete the processing of step 3 to four workpiece.
In order to improve the degree of automation of production line, multimachine bed unit equipment 6 be equipped with can automatic charging blank feed bin
8.Blank feed bin 8 includes storing module and feeding module, and storing module includes turntable 9, several storage devices for being located on turntable 9
10 and detection device 11, feeding module includes being located at the first guide rail 12 of 9 side of turntable and being movably arranged at the first guide rail 12
On the first manipulator 13.Each storage device 10 is circumferentially distributed on turntable 9, storage device 10 include three circumferentially
Column, workpiece blank can overlay in the storing area that three root posts surround.Detection device 11 is located at the center of turntable 9, when turntable 9
When rotation, detection device 11 can monitor material quantity and material position in each storage device 10, be control system feedback letter
Breath can assist the first manipulator 13 to clamp workpiece blank.First manipulator 13 can clamp workpiece blank, and workpiece blank is sent into
Multimachine bed combines in production equipment.
In order to further increase the degree of automation of production line, it is equipped between each multimachine bed unit equipment 6 continuous defeated
Send band 14.After the completion of multimachine bed unit equipment 6 is to work pieces process, workpiece can be sent out by conveyer belt 14.
In order to further improve the degree of automation of production line, transfer mechanism includes can be by the first transfer of workpiece sequencing
Mechanism 15, the first transfer mechanism 15 are located between multimachine bed unit equipment 6 and more Spindle Machining Centers 7.First transfer mechanism 15
It is located at one end of conveyer belt 14, the first transfer mechanism 15 includes second guide rail 16 parallel with conveyer belt 14 and is located at conveyer belt 14
With the third guide rail 17 between the second guide rail 16, the second guide rail 16 is equipped with the first workbench that can be slided along the second guide rail 16
18, it sets on the first workbench 18 there are four the first mounting table 19 that can position workpiece, third guide rail 17 is equipped with and can lead along third
The second manipulator 20 that rail 17 slides, the second manipulator 20 by the workpiece holding on conveyer belt 14 and can be transferred to the first mounting table
On 19.The rhythm of five 6 workpieces processings of multimachine bed unit equipment can be it is nonsynchronous, when five 6 lands of multimachine bed unit equipment
When continuous output workpiece, workpiece moves near the first transfer mechanism 15 along conveyer belt 14 successively, and the first of the first transfer mechanism 15
Workbench 18 can be slided along the second guide rail 16, and specific first mounting table 19 is made to be directed at the second manipulator 20, the second manipulator 20
Workpiece is clamped from conveyer belt 14 and be transferred on the first specified mounting table 19, it can be achieved that the collection of each workpiece and
Sequence.More Spindle Machining Centers 7 are equipped with third manipulator 32, and third manipulator 32 can clamp four workpiece simultaneously.When arranging
When one, which makees platform collection, expires four workpiece, four workpiece can be sent into more Spindle Machining Centers 7 by third manipulator 32 simultaneously.
For the ease of the other end of workpieces processing, transfer mechanism includes the second transfer mechanism that can spin upside down workpiece
21, the second transfer mechanism 21 is located between different more Spindle Machining Centers 7.Second transfer mechanism 21 includes 22 He of the 4th guide rail
Second mounting table 24 there are four being set on the second workbench 23 of the 4th guide rail 22 sliding, the second workbench 23, the 4th guide rail
22 side is equipped with liftable turnover device, and turnover device includes liftable fixed frame 25, the both ends difference of fixed frame 25
Side plate equipped with protrusion is equipped with the rollover stand 26 that can be spun upside down between two side plates, and the both ends of rollover stand 26 and side plate are pivotally connected,
Set on rollover stand 26 there are four can clamping workpiece the 4th manipulator 27.The third manipulator 32 of more Spindle Machining Centers 7 can incite somebody to action
In four workpiece transfers to the 4th manipulator 27 of turnover device after processing, rollover stand 26 is by workpiece turning and is transferred to second
On workbench 23, the second workbench 23 slides along the 4th guide rail 22, makes the Spindle Machining Center 7 more than another for being responsible for following process
Manipulator can clamp workpiece.
It is shifted between different more Spindle Machining Centers 7 in order to facilitate workpiece, transfer mechanism includes transferable workpiece
Third transfer mechanism 28, third transfer mechanism 28 are located between different more Spindle Machining Centers 7.Third transfer mechanism 28 includes
5th guide rail 29 and the third workbench 30 that can be slided along the 5th guide rail 29, set that there are four third mounting tables on third workbench 30
31,30 slip of third workbench can prevent the manipulator of two neighboring more Spindle Machining Centers 7 from interfering.
The multimachine bed combination production equipment that the present embodiment uses can be continuously finished vehicle, milling, brill and hinge etc. by clamped one time
Process, the processing at the both both ends of achievable workpiece of clamping twice by combining production equipment in multimachine bed.The present embodiment it is more
Spindle Machining Center 7 can four workpiece of simultaneous processing, mountable four kinds of different cutters on main shaft, favorably with improve process
Intensity.The production line that the present embodiment proposes combines production equipment by multimachine bed and is applied in combination with more Spindle Machining Centers 7,
Be conducive to improve process intensity and reduce the clamping error of work pieces process, technique intensity is high, it is high in machining efficiency, tie
Structure is compact, occupied area is small, cooperates blank feed bin 8 and transfer mechanism, it can be achieved that automatic charging and automatic transhipment, automate journey
Degree is high.
The embodiments of the present invention is explained in detail above in conjunction with attached drawing, but the utility model is not limited to
State embodiment, technical field those of ordinary skill within the scope of knowledge, can also do not depart from it is practical
Various changes can be made under the premise of novel objective.
Claims (7)
1. a kind of machining production line of compressor of air conditioner bearing block, it is characterised in that: can be in workpiece including at least one
Both ends complete vehicle, milling, brill and hinge several multimachine bed unit equipments and at least one can complete to bore on multiple workpiece simultaneously and
Milling several more Spindle Machining Centers, be respectively equipped between each multimachine bed unit equipment and more Spindle Machining Centers conveyer belt or
Transfer mechanism.
2. the machining production line of compressor of air conditioner bearing block according to claim 1, it is characterised in that: more main shafts add
Work center can four workpiece of simultaneous processing, the quantitative proportion of multimachine bed unit equipment and more Spindle Machining Centers is 5:3.
3. the machining production line of compressor of air conditioner bearing block according to claim 1 or claim 2, it is characterised in that: the multimachine bed
Unit equipment be equipped with can automatic charging blank feed bin.
4. the machining production line of compressor of air conditioner bearing block according to claim 1 or claim 2, it is characterised in that: described each more
Continuous conveyer belt is equipped between lathe unit equipment.
5. the machining production line of compressor of air conditioner bearing block according to claim 1 or claim 2, it is characterised in that: the transfer machine
Structure includes that can be located at the first transfer mechanism of workpiece sequencing, the first transfer mechanism in multimachine bed unit equipment and more spindle processings
Between the heart.
6. the machining production line of compressor of air conditioner bearing block according to claim 5, it is characterised in that: the transfer mechanism
Including the second transfer mechanism that can spin upside down workpiece, the second transfer mechanism is located between different more Spindle Machining Centers.
7. the machining production line of compressor of air conditioner bearing block according to claim 6, it is characterised in that: the transfer mechanism
Third transfer mechanism including transferable workpiece, third transfer mechanism are located between different more Spindle Machining Centers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821145505.7U CN208825952U (en) | 2018-07-19 | 2018-07-19 | A kind of machining production line of compressor of air conditioner bearing block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821145505.7U CN208825952U (en) | 2018-07-19 | 2018-07-19 | A kind of machining production line of compressor of air conditioner bearing block |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208825952U true CN208825952U (en) | 2019-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821145505.7U Active CN208825952U (en) | 2018-07-19 | 2018-07-19 | A kind of machining production line of compressor of air conditioner bearing block |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108747227A (en) * | 2018-07-19 | 2018-11-06 | 广州市敏嘉制造技术有限公司 | A kind of processing method and its machining production line of compressor of air conditioner bearing block |
-
2018
- 2018-07-19 CN CN201821145505.7U patent/CN208825952U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108747227A (en) * | 2018-07-19 | 2018-11-06 | 广州市敏嘉制造技术有限公司 | A kind of processing method and its machining production line of compressor of air conditioner bearing block |
| CN108747227B (en) * | 2018-07-19 | 2024-04-02 | 广州市敏嘉制造技术有限公司 | Machining production line for bearing of air conditioner compressor |
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