CN208825645U - A kind of beveler automatic assembly line - Google Patents
A kind of beveler automatic assembly line Download PDFInfo
- Publication number
- CN208825645U CN208825645U CN201821766536.4U CN201821766536U CN208825645U CN 208825645 U CN208825645 U CN 208825645U CN 201821766536 U CN201821766536 U CN 201821766536U CN 208825645 U CN208825645 U CN 208825645U
- Authority
- CN
- China
- Prior art keywords
- workpiece
- toolbox
- slide unit
- beveler
- truss
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model relates to a kind of beveler automatic assembly lines, slide unit and transfer matic control cabinet are moved horizontally including three axis bevelers, transfer matic truss, workpiece, workpiece moves horizontally slide unit and places with the left and right coaxial sequence of transfer matic truss, transfer matic control cabinet is installed in two three axis bevelers of left and right placement arranged side by side in transfer matic truss, transfer matic truss rear end.The utility model controls hilted broadsword Continuous maching using three-axis numerical control.With high-efficient, performance is stable, adjustment is easy to operate, wide adaptation range, cutter is simple, processing quality is good.
Description
Technical field
The utility model relates to gear machining technology field, in particular to a kind of beveler automatic assembly lines.
Background technique
With the fast development of mechanical automation technology, mechanical automation production gradually replaces traditional artificial production,
And gradually develop to integrated process equipment direction.The operator that traditional more equipment flow line productions need is more, behaviour
Make method complexity, takes up a large area, production cost is higher.
By retrieval, the publication file of following near field is found:
A kind of radiusing machine (CN107552896A), including pedestal (1) are equipped with revolution work on the pedestal (1)
Make platform (2), is circumferentially provided in 90 ° in the rotary table (2) a pair of respectively to gear upper surface and lower end surface progress
The chamfer machining platform (3) of processing, each chamfer machining platform (3) include being fixed on sliding on pedestal (1) to be provided with middle seat (3-
1), sliding is provided with footstock (3-2) on the middle seat (3-1), and sliding is provided with chamfering and adds on the footstock (3-2)
Foreman (3-3) is equipped with the driving device that seat (3-1) is mobile in driving, in the footstock (3-2) on the pedestal (1)
It is equipped with the balance weight assembly (4) mobile by gravity drive footstock (3-2).
Split gear beveler (CN207326101U) is revolved in numerical control, is slidably equipped with and turns in the horizontal slide rail of the side setting of base
Disk, what is rotated on turntable is connected with index dial, and supporting plate is slidably equipped in the longitudinal slide rail of the other side of base, and the arc on supporting plate is sliding
Column is slidably equipped on rail, between the upper and lower every being slidably equipped with top shoe and sliding block on the upright slide rail on column, the transverse direction on top shoe
Rotating plate is slidably equipped on sliding rail, being connected on rotating plate for the motor rotation of driving cutter rotation is sliding in the horizontal slide rail on sliding block
Equipped with tail skid, it is slidably equipped with middle slide plate in the horizontal slide rail on tail skid, is slidably equipped with front slide in the longitudinal slide rail on middle slide plate,
The motor rotation of driving cutter rotation is connected on front slide, and advantage is: reasonable in design, the manipulation letter of the utility model
Single practical, precision and high-efficient, high-quality, the fast and high quality chamfered edge suitable for gear to gear chamfering.
By comparison, present patent application is with published existing compared to there are larger differences, and with preferable technology
Effect.
Utility model content
The purpose of the utility model is to overcome it is above-mentioned in the prior art the shortcomings that, a kind of beveler is provided and is produced automatically
Line, it is intended in reducing staff labor intensity, improve processing technology, improve production efficiency and machining accuracy.
A kind of beveler automatic assembly line, it is characterised in that: moved including three axis bevelers, transfer matic truss, workpiece level
Dynamic slide unit and transfer matic control cabinet, workpiece move horizontally slide unit and place with the left and right coaxial sequence of transfer matic truss, transfer matic purlin
Transfer matic control cabinet is installed in two three axis bevelers of left and right placement arranged side by side in frame, transfer matic truss rear end.
Moreover, beveler control panel, the transfer matic truss between two three axis bevelers are installed in three axis beveler front ends
Column front end is equipped with truss control panel.
Moreover, transfer matic truss includes column, crossbeam, slide plate, lifting guide sleeve, mechanical arm, returning face plate and manipulator, cross
Beam lower end lateral separation is evenly distributed with three root posts, and crossbeam front end guiding is slidably fitted with slide plate, and slide plate can be along cross by motor driven
Beam moves back and forth；It is fixed with a lifting guide sleeve in nose, driving is equipped with a mechanical arm, mechanical arm side in lifting guide sleeve
It is fixed with rack gear, the driving gear in rack gear engagement lifting guide sleeve vertically, the rotation of sliding tooth wheel can drive mechanical arm to move above and below
It is dynamic；End is equipped with pneumatic control solenoid valve on the robotic arm, and mechanical arm lower end hinge fills a returning face plate, the vertical both sides point of returning face plate
One manipulator is not installed, returning face plate is able to drive manipulator and is rotated around the lower end of mechanical arm.
Moreover, three axis beveler specific structures include base, workpiece box pedestal, workpiece box slide unit, workpiece box, workpiece clamp
Tool, work piece holder driving device, toolbox pedestal, toolbox slide unit, toolbox are equipped with workpiece in base upper end transverse direction side
Case pedestal is fixed with transversely and horizontally track on workpiece box pedestal and slide-and-guide is equipped with workpiece box on this transversely and horizontally track
Slide unit is fixed with workpiece box in workpiece box slide unit upper end, is equipped with work piece holder in the middle part of workpiece box transverse direction one end, work piece holder
Axial is that horizontal cross is arranged, and is equipped with work piece holder driving device on the workpiece box slide unit of workpiece box radial direction side, the work
The workpiece spindle driving motor that installation is vertically arranged in part fixture driving device, the workpiece spindle driving motor pass through high-accuracy worm gear snail
Bar driving work piece holder is rotated；
Toolbox pedestal is installed in longitudinal side of base upper end, toolbox pedestal upper end is fixed with vertical equity track
And slide-and-guide is equipped with toolbox slide unit on the vertical equity track, toolbox is installed in toolbox slide unit upper end, in cutter
Cutter, work piece holder and the setting of cutter Relative vertical are installed in the middle part of the longitudinal one end of item.
Moreover, the lateral ends in the reversed workpiece box pedestal of work piece holder are equipped with workpiece box driving motor and pass through lead screw
Driving workpiece box slide unit is transversely and horizontally moved, and passes through silk in the longitudinal end installation toolbox driving motor of toolbox pedestal
It is mobile that thick stick drives toolbox slide unit to carry out vertical equity.
Moreover, being equipped with one automatically to gear mechanism in workpiece box upper end, this adjusts cantilevered to gear mechanism automatically and extends to
Above work piece holder, and one probe is installed in the cantilever end adjusted automatically to gear mechanism, detects the location of workpiece.
Moreover, being equipped with a burr remover on the toolbox slide unit of the lateral side of toolbox.
Moreover, being equipped with tool setting device on the base on the outside of toolbox pedestal.
Moreover, being equipped with shield outside main structure, electric box and chip removal are installed side by side on the outside of the base of shield rear end
Device；Spindle cooling mechanism is installed in a upper lateral part of base, spindle cooling mechanism extends to outside shield.
Moreover, being also equipped with observation window in three axis beveler front ends, observation window edge is equipped with electronic lock.
The advantages and positive effects of the utility model are as follows:
1, the work spindle of the utility model is using rigid main shaft, and high-accuracy worm and gear is paid, ball-screw and straight line are led
Rail etc., work spindle use high-precision roller bearing, carry, rotated by worm gear pairs driving spindle, smooth running；Cutter arbor box can
With revolution, therefore cutter spindle can form any angle, in setting for machine, the different technologies of root Ju workpiece with work spindle
It is required that determining the angle of revolution of toolbox accordingly in combination with the angle of finger cutter.
2, using individual electrical cabinet device, electrical cabinet is fixed in lathe protection the electrical system of the utility model, is made
Installation, Operation and maintenance become simple, conveniently, safely.And equipped with the temperature in electrical cabinet airconditioning control electrical cabinet.
3, the utility model controls hilted broadsword Continuous maching using three-axis numerical control.With high-efficient, performance is stable, adjustment operation
Convenience, wide adaptation range, cutter are simple, processing quality is good.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model；
Fig. 2 is transfer matic truss structure main view；
Fig. 3 is transfer matic truss left view；
Fig. 4 is three axis chamfering machine structure schematic diagrames；
Fig. 5 is three axis beveler agent structure schematic diagrams (removing shield).
Specific embodiment
The utility model is described in further detail combined with specific embodiments below, following embodiment be it is descriptive, no
It is restrictive, protection scope of this utility model cannot be limited by this.
A kind of beveler automatic assembly line, including three axis bevelers 3, transfer matic truss 2, workpiece move horizontally slide unit 1 with
And transfer matic control cabinet (not shown), workpiece move horizontally slide unit and place with the left and right coaxial sequence of transfer matic truss, automatically
Two three axis bevelers of left and right placement arranged side by side in line truss；
Three axis beveler front ends are installed by beveler control panel 6, the transfer matic truss upright-column between two three axis bevelers
Front end is equipped with truss control panel 7, is configured convenient for operator；Transfer matic truss rear end is installed by transfer matic control cabinet section
Save space avoids influencing front-end operations.
Situation is processed for the ease of observation, is also equipped with observation window 5 in three axis beveler front ends, observation window edge is equipped with
Electronic lock 4 prevents from being opened accidentally.
When processing, workpiece is put into workpiece and moves horizontally on the workpiece material torr of slide unit, and workpiece blowing is completed, and signals to automatic
Line traffic control case, transfer matic control cabinet controlled level slide unit workpiece material torr are moved to slide unit right end, in place after, move horizontally slide unit hair
Signal notifies transfer matic truss to control truss manipulator grabbing workpiece, and workpiece is moved to beveler position again by transfer matic truss,
Workpiece is mounted in three axis bevelers, while the workpiece grabbing that the three axis beveler has processed being walked, by what is processed
Workpiece is sent to the equipment of subsequent processing；
Workpiece to be processed is alternately put into two three axis bevelers by transfer matic truss, when a three axis bevelers are added
Working hour, transfer matic truss put the workpiece in another three axis bevelers, guarantee processing efficiency.
By processing unit centered on Siemens 828D, automatic cycle is automatic program control in addition to manual feeding, discharge
Movement, to simplify the work of operator.
Transfer matic truss specific structure is referring to attached drawing 2,3, including column 202, crossbeam 201, slide plate 210, lifting guide sleeve
205, mechanical arm 204, returning face plate 207 and manipulator 208, crossbeam lower end lateral separation are evenly distributed with three root posts, and crossbeam front end is led
To slide plate 210 is slidably fitted with, slide plate can be moved back and forth by motor driven along crossbeam；A lifting is fixed in nose to lead
Set 205, the interior driving of lifting guide sleeve are equipped with a mechanical arm 204, and mechanical arm side is fixed with rack gear vertically, and rack gear engagement lifting is led
Driving gear in set, the rotation of sliding tooth wheel can drive mechanical arm to move up and down；End is equipped with pneumatic control electricity on the robotic arm
Magnet valve, mechanical arm lower end hinge fill a returning face plate 207, and the vertical both sides of returning face plate are separately installed with a manipulator 208, returning face plate energy
Enough manipulator is driven to be rotated around the lower end of mechanical arm.
Three axis beveler specific structures are pacified outside main structure referring to attached drawing 4,5,305 upper end mounting body structure of base
Equipped with shield 301, electric box 302 and chip removal device 304 are installed on the outside of the base of shield rear end side by side, save installation space；
Spindle cooling mechanism 304 is installed in a upper lateral part of base, spindle cooling mechanism extends to outside shield.
Main structure includes workpiece box pedestal 316, workpiece box slide unit 317, workpiece box 18, work piece holder 309, work piece holder
Driving device 306, toolbox slide unit 312, toolbox 311, automatically fills gear mechanism 307 and deburring toolbox pedestal 313
310 are set, workpiece box pedestal 316 is installed in 305 upper end transverse direction side of base, transversely and horizontally track is fixed on workpiece box pedestal
And slide-and-guide is equipped with workpiece box slide unit 317 on this transversely and horizontally track, is fixed with workpiece box in workpiece box slide unit upper end
318, workpiece box transverse direction one end middle part is equipped with work piece holder 309, and the axial direction of work piece holder is horizontal cross setting, in workpiece box
Work piece holder driving device 306 is installed on the workpiece box slide unit of radial side, installation is vertical in the work piece holder driving device
The workpiece spindle driving motor of setting, the workpiece spindle driving motor drive work piece holder to be rotated by high-accuracy worm and gear；
Toolbox pedestal 313 is installed in longitudinal side of base upper end, toolbox pedestal upper end is fixed with vertical equity
Track and slide-and-guide is equipped with toolbox slide unit 312 on the vertical equity track, toolbox is installed in toolbox slide unit upper end
311, cutter (unlabeled in figure) is installed in the middle part of the one end of cutter item longitudinal direction；
Work piece holder and cutter Relative vertical are arranged, and are equipped in the lateral ends of the reversed workpiece box pedestal of work piece holder
Workpiece box driving motor 319 drives workpiece box slide unit transversely and horizontally to be moved by lead screw, in the longitudinal end of toolbox pedestal
Toolbox driving motor 314 is installed and drives toolbox slide unit to carry out vertical equity movement by lead screw in portion.
In order to guarantee that the location of workpiece is accurate, one is equipped with automatically to gear mechanism 307 in workpiece box upper end, this is automatically to tooth machine
Structure adjusts cantilevered and extends to above work piece holder, and is equipped with a probe 308 in the cantilever end adjusted automatically to gear mechanism, examines
Survey the location of workpiece.
In order to remove workpiece section burr, deburring dress is installed on the toolbox slide unit of the lateral side of toolbox
Set 310.
For the ease of measuring tool dimension, tool setting device 315 is installed on the base on the outside of toolbox pedestal.
This lathe use three-axis numerical control interpolation principle, while workpiece continuous rotation, workpiece box according to program control
It moves along a straight line simultaneously, milling is carried out by high-speed rotating milling unit head, primary move back and forth of the every progress of workpiece box is cut
A tooth is cut out, primary move back and forth of the every progress of toolbox is that a gear is completed in cutting.
Although disclosing the embodiments of the present invention and attached drawing for the purpose of illustration, those skilled in the art can be with
Understand: departing from the utility model and spirit and scope of the appended claims, various substitutions, changes and modifications are all can
Can, therefore, the scope of the utility model is not limited to the embodiment and attached drawing disclosure of that.
Claims (10)
1. a kind of beveler automatic assembly line, it is characterised in that: moved horizontally including three axis bevelers, transfer matic truss, workpiece
Slide unit and transfer matic control cabinet, workpiece move horizontally slide unit and place with the left and right coaxial sequence of transfer matic truss, transfer matic truss
Transfer matic control cabinet is installed in two three axis bevelers of interior left and right placement arranged side by side, transfer matic truss rear end.
2. beveler automatic assembly line according to claim 1, it is characterised in that: install beveler in three axis beveler front ends
Control panel, the transfer matic truss upright-column front end between two three axis bevelers are equipped with truss control panel.
3. beveler automatic assembly line according to claim 1, it is characterised in that: transfer matic truss include column, crossbeam,
Slide plate, lifting guide sleeve, mechanical arm, returning face plate and manipulator, crossbeam lower end lateral separation are evenly distributed with three root posts, and crossbeam front end is led
To slide plate is slidably fitted with, slide plate can be moved back and forth by motor driven along crossbeam；It is fixed with a lifting guide sleeve in nose,
Driving is equipped with a mechanical arm in lifting guide sleeve, and mechanical arm side is fixed with rack gear, the drive in rack gear engagement lifting guide sleeve vertically
Moving gear, the rotation of sliding tooth wheel can drive mechanical arm to move up and down；End is equipped with pneumatic control solenoid valve, machine on the robotic arm
Tool arm lower end hinge fills a returning face plate, and the vertical both sides of returning face plate are separately installed with a manipulator, and returning face plate is able to drive manipulator
Lower end around mechanical arm is rotated.
4. beveler automatic assembly line according to claim 1, it is characterised in that: three axis beveler specific structures include machine
Seat, workpiece box pedestal, workpiece box slide unit, workpiece box, work piece holder, work piece holder driving device, toolbox pedestal, toolbox are sliding
Platform, toolbox are equipped with workpiece box pedestal in base upper end transverse direction side, are fixed with transversely and horizontally that track is simultaneously on workpiece box pedestal
Slide-and-guide is equipped with workpiece box slide unit on this transversely and horizontally track, is fixed with workpiece box, workpiece in workpiece box slide unit upper end
Work piece holder is installed, the axial direction of work piece holder is horizontal cross setting, in workpiece box radial direction side in the middle part of case transverse direction one end
Work piece holder driving device is installed, the workpiece spindle that installation is vertically arranged in the work piece holder driving device drives on workpiece box slide unit
Dynamic motor, the workpiece spindle driving motor drive work piece holder to be rotated by high-accuracy worm and gear；
Toolbox pedestal is installed in longitudinal side of base upper end, toolbox pedestal upper end be fixed with vertical equity track and
Slide-and-guide is equipped with toolbox slide unit on the vertical equity track, and toolbox is installed in toolbox slide unit upper end, in cutter Xiang Zong
Cutter is installed, work piece holder and cutter Relative vertical are arranged in the middle part of to one end.
5. beveler automatic assembly line according to claim 4, it is characterised in that: in the reversed workpiece box base of work piece holder
The lateral ends of seat are equipped with workpiece box driving motor and drive workpiece box slide unit transversely and horizontally to be moved by lead screw, in cutter
The longitudinal end installation toolbox driving motor of case pedestal drives toolbox slide unit to carry out vertical equity movement by lead screw.
6. beveler automatic assembly line according to claim 4, it is characterised in that: it is automatic to be equipped with one in workpiece box upper end
To gear mechanism, this adjusts cantilevered to gear mechanism automatically and extends to above work piece holder, and is hanging automatically to gear mechanism adjusting
Arm end is equipped with a probe, detects the location of workpiece.
7. beveler automatic assembly line according to claim 4, it is characterised in that: the cutter in the lateral side of toolbox
One burr remover is installed on case slide unit.
8. beveler automatic assembly line according to claim 4, it is characterised in that: on the base on the outside of toolbox pedestal
Tool setting device is installed.
9. beveler automatic assembly line according to claim 4, it is characterised in that: shield is installed outside main structure,
Electric box and chip removal device are installed side by side on the outside of the base of shield rear end；Main shaft cooler is installed in a upper lateral part of base
Structure, spindle cooling mechanism extend to outside shield.
10. beveler automatic assembly line according to claim 1, it is characterised in that: also installed in three axis beveler front ends
There is observation window, observation window edge is equipped with electronic lock.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821766536.4U CN208825645U (en) | 2018-10-30 | 2018-10-30 | A kind of beveler automatic assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821766536.4U CN208825645U (en) | 2018-10-30 | 2018-10-30 | A kind of beveler automatic assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208825645U true CN208825645U (en) | 2019-05-07 |
Family
ID=66319746
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821766536.4U Active CN208825645U (en) | 2018-10-30 | 2018-10-30 | A kind of beveler automatic assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208825645U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290613A (en) * | 2018-10-30 | 2019-02-01 | 天津市达鑫精密机械设备有限公司 | A kind of beveler automatic assembly line |
| CN111872457A (en) * | 2020-07-13 | 2020-11-03 | 太原科技大学 | Multi-station double-end-face chamfering machine |
-
2018
- 2018-10-30 CN CN201821766536.4U patent/CN208825645U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290613A (en) * | 2018-10-30 | 2019-02-01 | 天津市达鑫精密机械设备有限公司 | A kind of beveler automatic assembly line |
| CN111872457A (en) * | 2020-07-13 | 2020-11-03 | 太原科技大学 | Multi-station double-end-face chamfering machine |
| CN111872457B (en) * | 2020-07-13 | 2023-07-04 | 太原科技大学 | Multi-station double-end-face chamfering machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102896561B (en) | Fully automatic numerical control drill cutter grinding machine | |
| CN107971750A (en) | A kind of small part processes control specific machine | |
| CN102974897A (en) | Numerical control gear chamfering machine | |
| CN201300271Y (en) | Multi-axis synchronous polycrystalline diamond cutter electric spark abrasive machining device | |
| CN111002047A (en) | Numerical control movable beam type five-axis gantry machining center machine tool | |
| CN208825645U (en) | A kind of beveler automatic assembly line | |
| CN211332352U (en) | Automatic tool changing, drilling, tapping and milling integrated machine | |
| CN210452070U (en) | Five-axis linkage cutter grinding machine | |
| CN109290613A (en) | A kind of beveler automatic assembly line | |
| CN109290640A (en) | A kind of numerical control triaxial radiusing machine | |
| CN218136294U (en) | Combined machine tool for metal cutting | |
| CN208825755U (en) | A kind of numerical control triaxial radiusing machine | |
| CN115816105A (en) | Five-axis milling machining center | |
| CN202894901U (en) | Full-automatic computerized numerical control (CNC) drill sharpening machine | |
| CN214292132U (en) | Movable column type gantry machining equipment | |
| CN106585249B (en) | A kind of engraving machine of multi-angle adjustment | |
| CN206336038U (en) | A kind of engraving machine of multi-angle adjustment | |
| CN208825757U (en) | A kind of three shaft gear beveler burring mechanisms | |
| CN210649441U (en) | Five-axis linkage vertical milling and turning combined machining center | |
| CN208825758U (en) | A kind of vertical numerical control gear chamfering machine | |
| CN209954335U (en) | Six-axis double-tool magazine machining center | |
| CN209737139U (en) | numerical control automatic single-shaft drilling and milling machine | |
| CN204976201U (en) | Practical machining center | |
| CN207771453U (en) | Machine tool grinder and machine tool grinding device | |
| CN110744088A (en) | Horizontal boring machine for joint drilling |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |