A kind of LED light automatic sealing air exhauster
Technical field
The utility model relates to light bulb sealing device technical fields, in particular disclose a kind of LED light automatic sealing air exhauster.
Background technique
In the production process of light bulb, sealing machine is generallyd use to complete the sealing process of light bulb, i.e., is inserted bulb core-column
Enter into the Lamp bulb case of light bulb, is then welded bulb core-column and Lamp bulb case by way of heating.It is in the prior art
Bulb sealing machine tool is mostly traditional old-fashioned unit, and not only sealing speed is slow, and defect ware rate is high, and seal quality is poor, and
Increase the production cost of enterprise.With advances in technology, the structure of bulb sealing machine is constantly improving variation.Therefore, how
The hair bubble that LED light can be produced quickly, efficiently, in high quality becomes problem to be solved in current LED production line.
Utility model content
In order to overcome shortcoming and defect existing in the prior art, the purpose of this utility model is to provide a kind of LED light
Automatic sealing air exhauster realizes hair bubble automated production, realizes and produce hair bubble, fully-automatic production quickly, efficiently, in high quality
Technique reduces the uncertainty of cost of labor and quality, promotes manufacturing yield and manufacture efficiency.
To achieve the above object, a kind of LED light automatic sealing air exhauster of the utility model, including board and for controlling
The automatic control device of all mechanical actions, be set to the wick feed mechanism of board, rotating disk mechanism, lamp housing feed mechanism,
Assembling mechanism and inflatable and exhaust mechanism, wick feed mechanism are used to for extraneous LED lamp to be delivered to rotating disk mechanism, and rotating disk mechanism is used
In the LED lamp that conveying wick feed mechanism is conveyed, lamp housing feed mechanism is used to extraneous LED light valve jacket being located at disk machine
In the LED lamp that structure is conveyed, what assembling mechanism was used to be conveyed rotating disk mechanism carries LED light shell and LED light together
Core burn-back forms hair bubble, and inflatable and exhaust mechanism for the air extraction in steeping hair and is filled with inert gas into hair bubble.
Wherein, the wick feed mechanism includes wick supply assembly, the first disk body of rotation setting, for driving first
First actuator of disk body rotation, the seal wire astragal device and the first manipulator for being set to board, the first disk body are equipped with multiple carryings
Seat, multiple bearing seats surround the pivot center circular array of the first disk body, and bearing seat is equipped with bellmouth, and bellmouth is from bearing seat
Top surface it is recessed form, wick supply assembly is used to for extraneous LED lamp being delivered to the bellmouth of the bearing seat of the first disk body
In, seal wire astragal device is used to carry out the conductive filament of the LED lamp being installed with astragal in bellmouth, and the first manipulator is by guide chase ring
Treated that LED lamp is transferred to rotating disk mechanism for line device.
Wherein, the rotating disk mechanism includes the first Cam splitter for being set to board, for driving the segmentation of the first cam
Second actuator of device, is installed in the multiple of the second disk body at the second disk body being installed on the output shaft of the first Cam splitter
Carrier, multiple carriers surround the pivot center circular array of the second disk body, and carrier is for carrying wick feed mechanism
The LED lamp conveyed;Board is installed with the positioning component for positioning the LED lamp that carrier is carried, positioning component packet
The third actuator for being set to board, the locating rod connecting with the output end of third actuator are included, locating rod is for contradicting carrying
The LED lamp that frame is carried, LED light valve jacket for being located at the rotating disk mechanism after positioning component localization process by lamp housing feed mechanism
In the LED lamp conveyed.
Wherein, the lamp housing feed mechanism includes lamp housing supply assembly, lamp housing transfer assembly and the second manipulator, and lamp housing passes
Sending component includes the third disk body of rotation setting, the fourth drive member for driving third disk body to rotate, and third disk body is equipped with more
A gap slot, multiple gap slots surround the pivot center circular array of third disk body, and the edge of gap slot from third disk body is recessed
If forming, bore of the gap slot close to edge one end of third disk body is less than gap slot close to pivot center one end of third disk body
Bore, for LED light shell to be delivered in gap slot, the second manipulator is used for third disk body is mobile lamp housing supply assembly
LED light valve jacket is located in the LED lamp that rotating disk mechanism is conveyed.
Wherein, the assembling mechanism includes flame component, the first clamp assemblies and the second clamp assemblies, and flame component sprays
The flame and LED lamp for carrying LED light shell conveyed to rotating disk mechanism is toasted, the first clamp assemblies, the second clamping
Component includes the block, the 5th actuator for driving block to go up and down, two folders for being movably set in block of lifting setting
Body, for driving two clamps close to each other or the 6th actuator away from each other, two clamps of the first clamp assemblies are used for
The LED light shell and LED lamp that the flame that is clamped and connected component toasted, two clamps of the second clamp assemblies are for being clamped and connected the
The processed LED light shell of one clamp assemblies and LED lamp, the moving direction of two clamps of the first clamp assemblies and the second clamping
The moving direction of two clamps of component is arranged in a crossed manner.
Wherein, the flame component includes the first flame part and the second flame part, the first clamp assemblies, the second clamp assemblies
It is respectively positioned between the first flame part and the second flame part, the first clamp assemblies, the second clamp assemblies are for first spray that is clamped and connected
The LED light shell and LED lamp that fiery part toasted, the second flame part is for toasting the first clamp assemblies, the clamping of the second clamp assemblies
LED light shell and LED lamp after connection, the flame temperature of the first flame part are higher than the flame temperature of the second flame part.
Wherein, the LED light automatic sealing air exhauster further includes the thread-laying mechanism for being set to board, and thread-laying mechanism includes turning
4th disk body of dynamic setting, the 7th actuator for driving the 4th disk body to rotate, is set to first group of line device, second of board
Line device, third manipulator and the 4th manipulator are dialled, the 4th disk body has equipped with multiple supports, and multiple support tools surround the rotation of the 4th disk body
Axis circular array, the hair bubble after third manipulator is used to assemble assembling mechanism are transferred to support tool, first group of line device, second
Two conductive filaments for dialling the hair bubble that line device is used to that it is carried to have support carry out dialling line so that two conductive filaments of hair bubble are steeped from hair
The LED light shell bending steeped towards hair of exhaust pipe, the 4th manipulator is for will be after first group of line device and second group of line device dial line processing
Hair bubble be transferred to inflatable and exhaust mechanism.
Wherein, the inflatable and exhaust mechanism includes the second Cam splitter for being set to board, for driving the second cam point
8th actuator of cutter, the 5th disk body being installed on the output shaft of the second Cam splitter are set to the exhaust group of board
Part, inflatable component and jaw component, the 5th disk body are equipped with multiple carriers, and multiple carriers are in ring around the pivot center of the 5th disk body
Shape array, carrier for carry assembling mechanism assembling after hair steep, the exhaust pipe that gas deflation assembly is steeped via hair by hair steep in air
Extraction, the exhaust pipe that inflatable component is steeped via hair pour inert gas into hair bubble, and jaw component is for toasting at inflatable component
The exhaust pipe of hair bubble after baking is simultaneously cut sealing by the exhaust pipe of the hair bubble after reason.
Wherein, the inflatable and exhaust mechanism further includes the 5th manipulator and discharging inclined plate for being set to board, the 5th manipulator
For jaw component treated hair bubble to be transferred to discharging inclined plate, hair bubble removes under the effect of gravity along discharging inclined plate.
The utility model has the beneficial effects that wick feed mechanism is used to LED lamp being delivered to rotating disk mechanism, rotating disk mechanism
The LED lamp conveyed for conveying wick feed mechanism, lamp housing feed mechanism are used to LED light valve jacket being located at rotating disk mechanism institute
In the LED lamp of conveying, the LED lamp burn-back for carrying LED light shell that assembling mechanism is used to be conveyed rotating disk mechanism is formed
Hair bubble, inflatable and exhaust mechanism for the air extraction in steeping hair and are filled with inert gas into hair bubble;The utility model is by LED light
Core forms hair bubble together with the automatic burn-back of LED light shell, realizes the automated production of hair bubble, realizes quick, efficient, high quality
Ground produces hair bubble, and full-automatic production process reduces the uncertainty of cost of labor and quality, promotes manufacturing yield and manufacture efficiency.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model;
Fig. 2 is the partial enlargement structural representation of part A in Fig. 1;
Fig. 3 is the partial enlargement structural representation of part B in Fig. 1;
Fig. 4 is the schematic perspective view at another visual angle of the utility model.
Appended drawing reference includes:
1-board 2-wick, 3-rotating disk mechanism of feed mechanism
4-lamp housing feed mechanism 5-assembling mechanism, 6-inflatable and exhaust mechanisms
7-the first 8-seal wire of disk body the 9-the first manipulator of astragal device
11-the 13-the second disk bodies of 12-bellmouth of bearing seat
14-carrier 15-positioning component, 16-lamp housing supply assemblies
17-lamp housing transfer assembly the 18-the second manipulator 19-third disk bodies
21-gap slot the 23-the second clamp assemblies of the 22-the first clamp assemblies
24-the first flame part the 25-the second flame 26-thread-laying mechanism of part
27-the first group of line device, 28-the second group of line device 29-third manipulator
31-the four manipulator 32-support the 33-the five disk body of tool
34-gas deflation assembly 35-inflatable component, 36-jaw components
37-the 38-the five manipulator of oven 39-discharging inclined plates
41-carriers.
Specific embodiment
For the ease of the understanding of those skilled in the art, the utility model is made below with reference to examples and drawings further
Explanation, the content that embodiment refers to not is restriction to the utility model.
Shown in please referring to Fig.1 to Fig.4, a kind of LED light automatic sealing air exhauster of the utility model, including board 1 and use
In the automatic control device for controlling all mechanical actions, what which controlled each structure executes movement;Dress
Wick feed mechanism 2, rotating disk mechanism 3, lamp housing feed mechanism 4, assembling mechanism 5 and the inflatable and exhaust mechanism 6 being located on board 1, lamp
Core feed mechanism 2 is used to extraneous LED lamp being delivered to rotating disk mechanism 3, and rotating disk mechanism 3 is for conveying wick feed mechanism 2
The LED lamp conveyed, lamp housing feed mechanism 4 are used to extraneous LED light valve jacket being located at the LED light that rotating disk mechanism 3 is conveyed
On core, the LED light shell and LED lamp burn-back formation hair of the carrying that assembling mechanism 5 is used to be conveyed rotating disk mechanism 3 together
Bubble, inflatable and exhaust mechanism 6 are used for the air extraction in the hair bubble after the assembling of assembling mechanism 5 and are filled with inert gas into hair bubble.
LED lamp is formed hair bubble by the utility model together with the automatic burn-back of LED light shell, realizes the automation of hair bubble
Production realizes that production hair bubble, full-automatic production process reduce the uncertain of cost of labor and quality quickly, efficiently, in high quality
Property, promote manufacturing yield and manufacture efficiency.
The wick feed mechanism includes wick supply assembly, the first disk body 7 of rotation setting, for driving the first disk body
First actuator of 7 rotations, the seal wire astragal device 8 and the first manipulator 9 being arranged on board 1, the first disk body 7 are equipped with multiple hold
Seat 11 is carried, multiple bearing seats 11 surround the pivot center circular array of the first disk body 7, are provided with bellmouth on bearing seat 11
12, the top surface of bellmouth 12 from bearing seat 11 is recessed to be formed, and bellmouth 12 is big close to the aperture of one end of the top surface of bearing seat 11
In the aperture of the top surface one end of bellmouth 12 far from bearing seat 11, it is preferable that bellmouth 12 runs through bearing seat 11 and the first disk body
7, in the bellmouth 12 for the bearing seat 11 that wick supply assembly is used to extraneous LED lamp being delivered to the first disk body 7, according to reality
Border needs, and wick supply assembly can be vibrating disk, and seal wire astragal device 8 is used for the LED lamp being installed in bellmouth 12
Conductive filament carries out astragal, and the first manipulator 9 is by the bearing seat of treated LED lamp the is transferred to rotating disk mechanism 3 of seal wire astragal device 8
In 11 bellmouth 12.
The rotating disk mechanism 3 includes the first Cam splitter being arranged on board 1, for driving the first Cam splitter
Input shaft the second actuator, be installed on the output shaft of the first Cam splitter the second disk body 13, be installed in the second disk
Multiple carriers 14 on body 13, multiple carriers 14 surround the pivot center circular array of the second disk body 13, carrier 14
The LED lamp conveyed for carrying wick feed mechanism 2;The LED carried for positioning carrier 14 is installed on board 1
The positioning component 15 of wick, positioning component 15 include the third actuator being arranged on board 1, the output end with third actuator
The locating rod of connection, locating rod are used to contradict LED lamp that carrier 14 is carried the LED lamp phase so that in bellmouth 12
Scheduled correct position is in bearing seat 11, lamp housing feed mechanism 4 is for LED light valve jacket to be located at 15 positioning of positioning component
In the LED lamp that rotating disk mechanism 3 after reason is conveyed.The LED lamp carried via positioning component 15 to bearing seat 11 is determined
Position effect, it is ensured that LED light shell can be accurately set in the LED lamp that bearing seat 11 is carried, and promote being arranged for LED light shell
Yield.
The lamp housing feed mechanism 4 includes lamp housing supply assembly 16, lamp housing transfer assembly 17 and the second manipulator 18, lamp housing
Transfer assembly 17 includes the third disk body 19 of rotation setting, the fourth drive member for driving third disk body 19 to rotate, third disk
Body 19 is equipped with multiple gap slots 21, and multiple gap slots 21 surround the pivot center circular array of third disk body 19, gap slot
21 form from the edge of third disk body 19 is recessed, and bore of the gap slot 21 close to edge one end of third disk body 19 is less than gap slot
21 close to pivot center one end of third disk body 19 bore, it is preferable that gap slot 21 is passed through along the thickness direction of third disk body 19
Third disk body 19 is worn, lamp housing supply assembly 16 is for LED light shell to be delivered in gap slot 21, and according to actual needs, lamp housing supplies
Expect that component 16 equally can be vibrating disk, the second manipulator 18 is used to the mobile LED light valve jacket of third disk body 19 being located at turntable
In the LED lamp that mechanism 3 is conveyed.Via adding third disk body 19, using third disk body 19 gap slot 21 construction to LED
Lamp housing realizes accurate contraposition, it is ensured that the LED light shell of the second 18, manipulator transfer easily can accurately be set in bearing seat 11
In the LED lamp carried.
The assembling mechanism 5 includes flame component, the first clamp assemblies 22 and the second clamp assemblies 23, and flame component sprays
The flame and carrying LED light shell together conveyed to rotating disk mechanism 3 is toasted with LED lamp, the first clamp assemblies 22,
Second clamp assemblies 23 include the block of the opposite lifting of board 1 setting, the 5th actuator for driving block oscilaltion,
Two clamps being movably arranged on block, for driving two clamps close to each other or the 6th actuator away from each other,
Two clamps of one clamp assemblies 22 are used to clamp the LED light shell that flame component toasted and LED lamp and make the two welding
Together, two clamps of the second clamp assemblies 23 are for clamping the processed LED light shell of the first clamp assemblies 22 and LED lamp
And the two is welded together, ensure that LED light shell and LED lamp are solid using the chucking power between two fixture blocks of clamp assemblies
It is connected together, the mobile side of two clamps of the moving direction and the second clamp assemblies 23 of two clamps of the first clamp assemblies 22
To arranged in a crossed manner, it is preferable that the moving direction of two clamps of the first clamp assemblies 22 and two folders of the second clamp assemblies 23
The moving direction of body is vertically arranged, it is ensured that the surrounding of LED light shell and LED lamp is linked together by the extruding of clamp.
The flame component includes the first flame part 24 and the second flame part 25, the first clamp assemblies 22, the second clamping group
Part 23 is respectively positioned between the first flame part 24 and the second flame part 25, and the first clamp assemblies 22, the second clamp assemblies 23 are for pressing from both sides
The LED light shell and LED lamp that the first flame part 24 of connection toasted are held, the second flame part 25 is for toasting the first clamp assemblies
22, the flame temperature of LED light shell and LED lamp after the second clamp assemblies 23 are clamped and connected, the first flame part 24 is higher than second
The flame temperature of flame part 25 carries out annealing baking to clamp assemblies treated hair bubble using the second flame part 25 and handles, into
And the connection stress between the LED light shell and LED lamp of hair bubble is eliminated, extend the service life of LED light.Preferably, the first spray
Fiery part 24, the second flame part 25 quantity be it is multiple, multiple first flame parts 24 are respectively positioned on the same side of clamp assemblies, multiple
Second flame part 25 is respectively positioned on the other side of clamp assemblies, along the direction close to clamp assemblies, the spray of multiple first flame parts 24
Fiery temperature gradually rises, and realizes gradually heating when toasting to LED light shell and LED lamp;It is more along the direction far from clamp assemblies
The flame temperature of a second flame part 25 gradually decreases, and realizes and toasts to the gradually annealing that hair steeps.
The LED light automatic sealing air exhauster further includes the thread-laying mechanism 26 being arranged on board 1, and thread-laying mechanism 26 includes
The 4th disk body for rotating setting, the 7th actuator for driving the 4th disk body to rotate, is arranged in first group of line device on board 1
27, second group of line device 28, third manipulator 29 and the 4th manipulator 31, the 4th disk body are equipped with multiple supports tool 32, multiple support tools 32
Around the pivot center circular array of the 4th disk body, the hair after third manipulator 29 is used to assemble assembling mechanism 5 steeps transfer
To the support tool 32 of the 4th disk body, two of the hair bubble that first group of line device, 27, second groups of line devices 28 are used to carry support tool 32
Conductive filament carries out dialling line, so that the LED light shell bending that two conductive filaments of hair bubble are steeped from the exhaust pipe that hair steeps towards hair, subsequent
When the exhaust pipe that inflatable and exhaust mechanism 6 is steeped via hair is exhausted or inflates to hair bubble, avoid touching hair bubble because of inflatable and exhaust mechanism 6
Conductive filament and lead to hair bubble damage, the 4th manipulator 31 is used to first group of line device 27 and second group of line device 28 dialling line that treated
Hair bubble is transferred to inflatable and exhaust mechanism 6.
The inflatable and exhaust mechanism 6 includes the second Cam splitter being arranged on board 1, for driving the segmentation of the second cam
8th actuator of the input shaft of device, the 5th disk body 33 being installed on the output shaft of the second Cam splitter are arranged in board 1
On gas deflation assembly 34, inflatable component 35 and jaw component 36, the 5th disk body 33 is equipped with multiple carriers 41, and multiple carriers 41 enclose
Around the pivot center circular array of the 5th disk body 33, carrier 41 is steeped for carrying hair after assembling mechanism 5 assembles, gas deflation assembly 34
Via hair bubble exhaust pipe by hair steep in air extract out, the exhaust pipe that inflatable component 35 steep via hair is to the processing of gas deflation assembly 34
Inert gas is poured in hair bubble afterwards, the LED lamp steeped using inert gas shielding hair extends the service life of LED light, jaw
Component 36 is used to toast inflatable component 35 exhaust pipe of treated hair bubble and the exhaust pipe of the hair bubble after baking is cut sealing,
In the present embodiment, jaw component 36 includes third flame part and clamp member, and third flame part is for toasting the processing of inflatable component 35
The exhaust pipe of hair bubble afterwards, clamp member are used to seal via the exhaust pipe pinch off of third flame part flame treated hair bubble.
The board 1 is installed with oven 37, and the cabinet of oven 37 covers the 5th disk body 33, the related carrier 41 of the 5th disk body 33
The cabinet of the hair bubble drawing-in oven 37 carried carries out heating baking using the hair bubble that the cabinet of oven 37 carries carrier 41
It is roasting so that the air in the LED light shell of hair bubble expands discharge, then cooperate again gas deflation assembly 34 to 37 heated baking of oven after
Hair bubble be exhausted so that hair bubble in air be all discharged as far as possible;Subsequent inflatable component 35 is to the processing of gas deflation assembly 34
Hair bubble afterwards is inflated.
The inflatable and exhaust mechanism 6 further includes the 5th manipulator 38 being arranged on board 1 and discharging inclined plate 39, and the 5th is mechanical
Hand 38 is used to treated the hair bubble of jaw component 36 being transferred to discharging inclined plate 39, and hair bubble is oblique in the discharging of self gravitation effect lower edge
Plate 39 exports automatically.
The above is only the utility model preferred embodiment, is not made in any form to the utility model
Limitation, although the utility model is disclosed as above with preferred embodiment, is not intended to limit the utility model, any to be familiar with sheet
Technical professional is not departing within the scope of technical solutions of the utility model, makes when using the technology contents of the disclosure above
A little change or the equivalent embodiment for being modified to equivalent variations, but it is all without departing from the content of the technical scheme of the utility model, foundation
The utility model technology refers to any simple modification, equivalent change and modification to the above embodiments, belongs to practical
In the range of new technique scheme.