CN208774007U - Injection molding robot with vision mould monitor - Google Patents
Injection molding robot with vision mould monitor Download PDFInfo
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- CN208774007U CN208774007U CN201821248060.5U CN201821248060U CN208774007U CN 208774007 U CN208774007 U CN 208774007U CN 201821248060 U CN201821248060 U CN 201821248060U CN 208774007 U CN208774007 U CN 208774007U
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Abstract
The utility model relates to visual detection equipment more particularly to a kind of injection molding robots with vision mould monitor.Serious visual distortion and the detection protection blind area of traditional moulds monitor is completely eliminated in the utility model, detection accuracy is high, it is compact and flexible, can arbitrarily be moved with coordinates robot, integrate the features such as mold monitors protector and product quality vision-based detection；Directly visual surveillance device is mounted on coordinates robot, after injection moulding machine mould open, coordinates robot drops to mould inside with monitor, it arbitrarily can repeatedly be moved by detection keypoint part, continuously take pictures, shooting distorts without dead angle no visual, image definition generally increases by 200% or more after shooting distance shortens, it can detect that whether product has residual, it is taken out whether there is or not complete, also the plug-in units such as metal be can detect or whether pin insertion mould inside position is installed in place, whether detection shaped article has scarce material, it shrinks, stain, heterochromatic equal quality defects, eliminate visual angle distortion, it is complete to take the apparent come, simultaneously without limitation to the type of vision camera.
Description
Technical field
The utility model relates to visual detection equipment more particularly to a kind of injection molding robots with vision mould monitor.
Background technique
Injection molding, plastic uptake, blow molding, the accurate expensive mold of Die Casting Industry are because shaped article does not take out completely and the essences such as metal
When close plug-in unit PIN needle is not inserted in place, the easily mold damage after closing mold causes the heavy losses such as maintenance that stop production, for solution
Certainly this industry problems is so the mold monitoring protector industry that has been born, present mold monitoring protector industry is all camera
It is fixedly mounted on mold exterior, the photo angle offset taken in this way is very big, and visual distortion is very big, claps complete less than mold
Looks have many visual dead angles to be clapped at all less than the especially molds such as sliding block, oblique top key position easy to damage is difficult to photograph detection
The effect of arriving, not having protection；Monitor and mold are apart from too far simultaneously, and the image of bat is fuzzy, and detection protecting effect is poor.
Product needs quality vision-based detection to have intact material, shrink, black after injection molding, plastic uptake, blow molding, the molding of Die Casting Industry
The quality defects such as point, heterochromatic determine qualified product and defective products, and present way is first is that using artificial detection, except human cost is high
Outside, also extremely difficult to avoid missing inspection, erroneous detection, it causes largely to do over again and examine again；Second is that the dedicated special detection device of buying, removes cost pole
Height, can only detect certain certain several specific products, poor universality, and product equipment if stopping production can only scrap, cause to provide
Produce heavy losses.
Utility model content
The technical problem to be solved by the present invention is to provide it is a kind of enter injection molding, plastic uptake, blow molding, in die casting, can
Any movement is continuously taken pictures, and shooting is not taken out completely without dead angle, high definition, detection shaped article and the accurate plug-in unit PIN needles such as metal
The coordinates robot for playing the function of vision mold monitoring protector in place is not inserted；It can arbitrarily move and continuously take pictures, shoot nothing
Dead angle, high definition flexibility detect the coordinates robot of shaped article quality.
In order to solve the above-mentioned technical problem, the technical scheme adopted by the utility model to solve the technical problem is as follows:
A kind of injection molding robot with vision mould monitor, including injection molding machine and monitor, before the injection molding machine
Coordinates robot is housed, the monitor is arranged in the side appearance posture portion of coordinates robot's principal arm, the seat in template
Scalar robot drives the monitor in side appearance posture portion to move up and down to injection mold, and the injection mold is located at the injection molding
In machine, the monitor is located above the injection mold.
Preferably, coordinates robot's principal arm terminal part is provided with the jig for taking out moulding, the monitor
It is located on the jig.
Preferably, the jig includes substrate, and the substrate two sides are provided with trapezoidal block, on the trapezoidal block uniformly
Multiple grooves are distributed with, the upper surface of the substrate is lower than the bottom portion of groove.
Preferably, the injection molding machine is set on the rack, and control panel is provided on the injection molding machine, and the control panel is set
On control cabinet, the bottom of the frame is provided with several adjustable bottom feets.
Preferably, two sets of injection molds are provided on the injection molding machine, two sets of injection molds are symmetrically arranged at the coordinate machine
Device people two sides, the coordinate robots are connect with the injection molding machine by turntable.
Preferably, the coordinates robot further includes auxiliary, is provided with vision camera and taking mechanical hand on the auxiliary,
The taking mechanical hand is slidably installed on the auxiliary, and the taking mechanical hand includes pickup component, is taken described in the auxiliary drive
Part component moves up and down.
Preferably, the pickup component includes bracket, and two clamping jaws are provided on the bracket, and two clamping jaws and the bracket are cut with scissors
It connects, pickup cylinder is provided on the bracket, the pickup cylinder and two clamping jaws are drivingly connected, and the pickup cylinder drives two folders
Pawl folding.
Preferably, in the artificial three axle robert of the coordinate machine, four axis robots, five axis robots or six axis robot
Any one.
It can be seen from the above technical scheme that the utility model can be applied to injection molding, plastic uptake, blow molding, die casting, numerical control machine
Serious visual distortion and the detection protection blind area of traditional moulds monitor, detection accuracy is completely eliminated in bed loading and unloading industry
It is high, compact and flexible, can arbitrarily be moved with coordinates robot, integrate mold monitoring protector and product quality vision-based detection etc.
Feature；Directly visual surveillance device is mounted on coordinates robot, after injection moulding machine mould open, coordinates robot is under monitor
Mould inside is dropped to, arbitrarily can repeatedly move by detection keypoint part, continuously take pictures, shooting distorts without dead angle no visual, shooting
Image definition generally increases by 200% or more after Distance Shortened, can detect that whether product has residual, takes out whether there is or not complete,
Whether the plug-in units such as detectable metal or pin insertion mould inside position are installed in place, and whether detection shaped article, which has, lacks material, contracting
The quality defects such as water, stain, heterochromatic eliminate visual angle distortion, it is complete to take the apparent come, while to the type of vision camera
Without limitation；Monitor takes pictures to product outside mould inside or mould simultaneously, directly can carry out Quality Detection to product；It sits
It is provided with stabilization component on scalar robot and monitor, so that detection protecting effect significantly gets a promotion, supervises mold
Visual organ reaches perfect protection mold state.
Detailed description of the invention
Fig. 1 is a kind of injection molding robot structural schematic diagram with vision mould monitor of the utility model.
Fig. 2 is the Z axis mechanical arm structural schematic diagram of the utility model.
Fig. 3 is the pickup component structure diagram of the utility model.
Description of symbols: 1, injection molding machine；2, X-axis mechanical arm；21, Y-axis mechanical arm；22, Z axis mechanical arm；23,
Jig；24, monitor；25, Z axis mould group；26, pickup cylinder；27, clamping jaw；28, bracket；
Specific embodiment
The utility model is described in further detail in the following with reference to the drawings and specific embodiments, so that those skilled in the art
The utility model may be better understood and can be practiced, but illustrated embodiment is not as the restriction to the utility model.
Refering to fig. 1, Fig. 2, Fig. 3, a kind of injection molding robot with vision mould monitor, including injection molding machine 1 and monitoring
Device 24, coordinates robot is provided on the front template of the injection molding machine 1, and the monitor 24 is arranged in the coordinates robot master
In the side appearance posture portion of arm, the coordinates robot drives the monitor 24 in side appearance posture portion to move up and down to injection mold
It is interior, injection mold is housed, the monitor is located above the injection mold, the coordinates robot and monitoring on injection molding machine
Stabilization component is provided on device 24.
The artificial one armed robot of the coordinate machine or tow-armed robot, the one armed robot include X-axis manipulator
Arm, Y-axis mechanical arm and Z axis mechanical arm, tow-armed robot include X-axis mechanical arm, Y-axis mechanical arm, Z axis manipulator
The lower end of the Z axis mechanical arm or S shaft mechanical arm, the Z axis is arranged in arm and S mechanical arm, the monitor
Mechanical arm or S axis robot armband move the monitor and move up and down to injection mold, and the monitor is not limited to set
On the jig or in the side appearance posture portion or on arm.
Monitor 24 in the utility model can be applied for vision camera on the market, and the vision camera type is unlimited
In types such as CCD, CMOS, smart cameras, without limitation, the vision camera is doing product quality view to the vision camera quantity
It, can be in mold or outside mold when feeling detection.
Coordinates robot's principal arm end is provided with the jig 23 for taking out moulding, and the monitor 24 is located at institute
It states on jig 23.
The jig 23 includes substrate, and the substrate two sides are provided with trapezoidal block, are uniformly distributed on the trapezoidal block
There are multiple grooves, the upper surface of the substrate is lower than the bottom portion of groove.
The injection molding machine 1 is set on the rack, and control panel is provided on the injection molding machine 1, and the control panel is located at control
On case processed, the bottom of the frame is provided with several adjustable bottom feets.
Two sets of injection molds are provided on the injection molding machine 1, two sets of injection molds are symmetrically arranged at the coordinates robot two
Side, the coordinate robots are connect with the injection molding machine 1 by turntable.
The coordinates robot further includes auxiliary, and vision camera and taking mechanical hand are provided on the auxiliary, described to take
Part manipulator is slidably installed on the auxiliary, and the taking mechanical hand includes pickup component, and the auxiliary drives the pickup component
It moves up and down.
The pickup component includes bracket 28, and two clamping jaws 27, two clamping jaws 27 and the bracket are provided on the bracket 28
28 is hinged, and pickup cylinder 26 is provided on the bracket 28, and the pickup cylinder 26 and two clamping jaws 27 are drivingly connected, the pickup
Cylinder 26 drives the folding of two clamping jaws 27.
The artificial multi-spindle machining hand of coordinate machine, more preferably scheme is artificial three axis of the coordinate machine to the present embodiment
Any one in manipulator, four axis robots, five axis robots or six axis robot.
The utility model can the elimination serious visual distortion of traditional moulds monitor 24 completely, detection accuracy is high, small and exquisite
Flexibly, it can arbitrarily be moved with coordinates robot, integrate the features such as mold monitoring protector and product quality vision-based detection；Directly
It connects and monitor 24 is mounted on mechanical arm, when die sinking, Z axis mechanical arm 22 drops in mold with monitor 24
Portion arbitrarily can repeatedly move according to detection keypoint part, continuously take pictures, and shooting distorts without dead angle no visual, after shooting distance shortens
Image definition generally increases by 200% or more, can detect that whether product has residual, takes out whether there is or not complete, also can detect pin
Whether position is installed in place, and whether product has flaw, eliminates visual angle distortion, it is complete to take the apparent come, while to monitoring
Without limitation, monitor 24 on the market can be applied 24 type of device；Monitor 24 is outside mould inside or mould to product simultaneously
It takes pictures, Quality Detection directly can be carried out to product；It is provided with stabilization component on coordinates robot and monitor 24, is made
Protecting effect must be detected significantly to get a promotion, mould monitor 24 is made to reach perfect protection mold state.
If monitor 24 finds bad, injection molding machine 1 is controlled by control cabinet issues alarm signal and people is reminded to be discharged not
It is good, reach the effect of protecting mold；Monitor 24 outside mould inside or mould to product carry out it is motor-driven arbitrarily takes pictures, to product into
Row Quality Detection: whether the qualities such as the size of testing product, scarce material, shrink, stain, heterochromatic are qualified, such as find the bad production of quality
Product then signal to control cabinet and coordinates robot, and defective products is put into defective products and collects position.
Embodiment described above is only preferred embodiments for fully illustrating the utility model, the utility model
Protection scope it is without being limited thereto.Those skilled in the art made equivalent substitute or change on the basis of the utility model
It changes, both is within the protection scope of the present invention.The protection scope of the utility model is subject to claims.
Claims (8)
1. a kind of injection molding robot with vision mould monitor, which is characterized in that including injection molding machine and monitor, it is described
Coordinates robot is loaded on the front template of injection molding machine, the side appearance posture portion of coordinates robot's principal arm is arranged in the monitor
On, the coordinates robot drives the monitor in side appearance posture portion to move up and down to injection mold, equipped with note on injection molding machine
Mould, the monitor are located above the injection mold.
2. the injection molding robot as described in claim 1 with vision mould monitor, which is characterized in that the coordinates robot
Principal arm end is located on the jig equipped with the jig for taking out moulding, the monitor.
3. the injection molding robot as claimed in claim 2 with vision mould monitor, which is characterized in that the jig includes base
Plate, the substrate two sides are provided with trapezoidal block, and multiple grooves, the upper table of the substrate are evenly distributed on the trapezoidal block
Face is lower than the bottom portion of groove.
4. the injection molding robot as described in claim 1 with vision mould monitor, which is characterized in that the injection molding machine is located at
In rack, control panel is provided on the injection molding machine, the control panel is located on control cabinet, and the bottom of the frame is provided with
Several adjustable bottom feets.
5. the injection molding robot as described in claim 1 with vision mould monitor, which is characterized in that filled on the injection molding machine
There are two sets of injection molds, two sets of injection molds are symmetrically arranged at the coordinates robot two sides, the coordinate robots and the note
Molding machine is connected by turntable.
6. the injection molding robot as described in claim 1 with vision mould monitor, which is characterized in that the coordinates robot
Further include auxiliary, vision camera and taking mechanical hand are provided on the auxiliary, the taking mechanical hand is slidably installed in the auxiliary
On, the taking mechanical hand includes pickup component, and the auxiliary drives the pickup component to move up and down.
7. the injection molding robot as claimed in claim 6 with vision mould monitor, which is characterized in that the pickup component packet
Bracket is included, two clamping jaws are provided on the bracket, two clamping jaws and the bracket are hinged, pickup cylinder is provided on the bracket,
The pickup cylinder and two clamping jaws are drivingly connected, and the pickup cylinder drives the folding of two clamping jaws.
8. the injection molding robot as described in claim 1 with vision mould monitor, which is characterized in that the coordinates robot
For any one in three axle robert, four axis robots, five axis robots or six axis robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821248060.5U CN208774007U (en) | 2018-08-03 | 2018-08-03 | Injection molding robot with vision mould monitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821248060.5U CN208774007U (en) | 2018-08-03 | 2018-08-03 | Injection molding robot with vision mould monitor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208774007U true CN208774007U (en) | 2019-04-23 |
Family
ID=66155345
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821248060.5U Active CN208774007U (en) | 2018-08-03 | 2018-08-03 | Injection molding robot with vision mould monitor |
Country Status (1)
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| CN (1) | CN208774007U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108908884A (en) * | 2018-08-03 | 2018-11-30 | 苏州超群智能科技有限公司 | Injection molding robot with vision mould monitor |
-
2018
- 2018-08-03 CN CN201821248060.5U patent/CN208774007U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108908884A (en) * | 2018-08-03 | 2018-11-30 | 苏州超群智能科技有限公司 | Injection molding robot with vision mould monitor |
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