CN208772690U - A kind of double-station Plane Rotation positioner with safeguard function - Google Patents
A kind of double-station Plane Rotation positioner with safeguard function Download PDFInfo
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- CN208772690U CN208772690U CN201821500288.9U CN201821500288U CN208772690U CN 208772690 U CN208772690 U CN 208772690U CN 201821500288 U CN201821500288 U CN 201821500288U CN 208772690 U CN208772690 U CN 208772690U
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- rotating basis
- plane rotation
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- driving device
- rotation positioner
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Abstract
The utility model relates to welding auxiliary equipment fields, especially a kind of double-station Plane Rotation positioner with safeguard function, including rotating basis, driving device, host block, installment work platform, controller, console, light-blocking protective fence and safety guide rail, rotating basis is fixedly mounted on the top output shaft of driving device and is rotated by driving device driving rotating basis in horizontal plane, driving device is mounted in host block, and controller is placed in console, console is fixed at the front of host block, two parts are fixedly installed with installment work platform respectively before and after rotating basis upper surface, among two installment work platforms of light-blocking protective fence installation and rotating basis upper surface, safety guide rail is fixedly mounted at left and right sides of rotating basis；By the setting of Double-station bench, the stand-by time of welding robot is reduced；It is also avoided that and operator is damaged, protect the safety of operator.
Description
Technical field
The utility model relates to welding auxiliary equipment field, especially a kind of double-station Plane Rotation with safeguard function
Positioner.
Background technique
Positioner is special welding ancillary equipment, and the welding suitable for turning round work conjugates, to obtain ideal machining position
It sets and speed of welding.Plane Rotation positioner is one kind of positioner, is able to drive and is clamped in the zero of Plane Rotation positioner
Part rotates in water surface face；Existing Plane Rotation positioner can process the part on different station；But it is right
Also want operator to upper and lower while welding on welding post to part in some automanual Plane Rotation positioners
Part on material station manually carries out loading and unloading, and at this moment, the arclight for welding generation can damage the eyes of operator,
Also, the segment space of Plane Rotation positioner two sides is in rotary area, when operator can be strayed into these rotational areas
When in domain, Plane Rotation positioner can damage operator when acting, and safety coefficient is low.
Utility model content
In order to solve the above-mentioned technical problem, the utility model provides a kind of double-station Plane Rotation change with safeguard function
Position machine can cooperate external welding robot to realize double-station switching, and have defencive function, and operator is avoided to be hurt
Evil.
A kind of double-station Plane Rotation positioner with safeguard function of the utility model, including Plane Rotation positioner
Ontology and protective device, the Plane Rotation positioner ontology include rotating basis, driving device, host block, erector
Make platform, controller and console, the protective device includes light-blocking protective fence and safety guide rail, and the rotating basis is solid
Dingan County rotates on the top output shaft of driving device and by driving device driving rotating basis in horizontal plane, the driving dress
It sets and is mounted in host block, and the controller is placed in console, the console is fixed at host block
Front, rotating basis upper surface front and back two parts are fixedly installed with installment work platform, the light-blocking protective fence installation respectively
Among two installment work platforms of rotating basis upper surface, the safety guide rail is fixedly mounted on rotating basis or so two
Side, the driving device, console are electrically connected with controller.
Preferably, the installment work platform is a rectangular slab, and the installment work platform upper surface is additionally provided with to install weldering
The pin hole of welding fixture.
Preferably, the pin hole rectangular array arrangement.
Preferably, the light-blocking protective fence includes fixed frame, the welding light barrier being mounted in fixed frame, the fixed frame
It is installed vertically on rotating basis upper surface.
Preferably, the width of the welding light barrier is greater than the width of installment work platform.
Preferably, the safety guide rail is in arc-shaped, and the side that the safety guide rail is connect with rotating basis
The reinforcing beam in " N " type arrangement is provided between side.
Preferably, the driving device is servo motor.
Preferably, the driving device is rotary cylinder.
Preferably, the upper surface of the host block is equipped with buffering and positioning mechanism, and the rotating basis lower surface, which is equipped with, to be used
With the limited block collided in buffering and positioning mechanism.
Preferably, the buffering and positioning mechanism is oil buffer.
Implement the utility model, has the following beneficial effects:
By the setting of Double-station bench, external welding robot can be cooperated to carry out double-station switching, make loading and unloading
Operation is synchronous with welding operation to be carried out, and is reduced the stand-by time of welding robot, is improved working efficiency；And also have light-blocking anti-
Guardrail, operator avoid welding post from being subjected to the arclight generated to the eyes of operator in loading and unloading
It damages；Two sides also have additional safety guide rail on rotating basis, can prevent operator from entering Plane Rotation change
The rotary area of position machine ontology, protects the safety of operator.
Detailed description of the invention
Fig. 1 is 1 structural representation perspective view of the utility model embodiment；
Fig. 2 is 1 structural representation top view of the utility model embodiment；
1 circuit diagram of Fig. 3 the utility model embodiment；
Fig. 4 is 2 structural representation left view of the utility model embodiment；
Fig. 5 is the enlarged view in Fig. 4 at A.
In figure: 1, Plane Rotation positioner ontology；2, protective device；11, rotating basis；12, driving device；13, host
Block；14, installment work platform；15, controller；16, console；17, pin hole；18, buffering and positioning mechanism；19, limited block；
21, light-blocking protective fence；22, safety guide rail；23, fixed frame；24, light barrier is welded；25, reinforcing beam.
Specific embodiment
With reference to the accompanying drawing and specific embodiment, the utility model will be further described, in order to clearer reason
Solve the technical idea of the requires of the utility model protection.Only this state, the utility model occur in the text or will occur it is upper,
Under, left, right, front and rear, the orientation word such as inside and outside be not practical new to this only on the basis of the attached drawing of the utility model
The specific restriction of type.
Embodiment 1
One of the embodiments of the present invention have the double-station Plane Rotation positioner of safeguard function, such as Fig. 1-2
It is shown, including Plane Rotation positioner ontology 1 and protective device 2, Plane Rotation positioner ontology 1 include rotating basis 11,
Driving device 12, host block 13, installment work platform 14, controller 15 and console 16, protective device 2 include light-blocking protection
Column 21 and safety guide rail 22, rotating basis 11 are fixedly mounted on the top output shaft of driving device 12 and by driving device
12 driving rotating basis 11 are rotated in horizontal plane, and driving device 12 is that servo motor is reached using servo motor and is precisely controlled position
The effect set；Driving device 12 is mounted in host block 13, while host block 13 plays protection driving device 2, is also risen
To the effect of support base, host block 13 is fixedly mounted on the ground by foundation bolt when installation；And controller
15 are placed in console 16, and console 16 is fixed at the front of host block 13 and is connected to host by welding
Block 13, console 16 are wholely set with host block 13, and structure is simple, and installation is easy, and also facilitate operator in console
16 are operated, and controller 15 uses programmable controller, realize control to equipment, driving device 12, console 16 with
Controller 15 is electrically connected, and circuit diagram is as shown in figure 3, the controller 15 in the present embodiment is connected to the control of external robots
Device processed interactive connection can be realized and be mutually matched with external robots, to realize interactive controlling；Table on rotating basis 11
Two parts are fixedly installed with installment work platform 14 respectively after in front, and installment work platform 14 is a rectangular slab, in installment work platform 14
Surface is also machined with the pin hole 17 to erecting and welding fixture, and the arrangement of 17 rectangular array of pin hole passes through pin hole 17
Welding fixture is installed in installment work platform 14, applied widely, and having there are two installment work platform 14 is two stations, outside
While welding robot is set to one of work progress welding, operator can be carried out up and down another station
Material operation, shortens the stand-by time of welding robot, improves work efficiency；The light-blocking installation of protective fence 21 and rotating basis 11
Among two installment work platforms 14 of upper surface, light-blocking protective fence 21 includes fixed frame 23, welding light barrier 24, and fixed frame 23 is logical
It crosses threaded connection and is installed vertically on 11 upper surface of rotating basis, welding light barrier 24 is fixedly mounted in fixed frame 23, welding gear
The width of tabula rasa 24 is greater than the width of installment work platform 14, and welding light barrier 24 is enabled to shelter from what welding produced
Arclight；When operator carries out loading and unloading to one of station, by being equipped among two installment work platforms 14
Light-blocking protective fence 21 can shelter from the arclight generated when welding on another station, avoid the eyes to operator
It causes to damage；Safety guide rail 22 is mounted on 11 left and right sides of rotating basis by being welded and fixed, and wherein safety guide rail 22 is in
Arc-shaped, the 11 arched setting on one side of rotating basis connected to it of each safety guide rail 22, and safety guide rail 22 with
It is welded with the reinforcing beam 25 in " N " type arrangement between the side face edge that rotating basis 11 connects, passes through safety guide rail 22, Neng Goufang
Only operator enters the rotary area of Plane Rotation positioner ontology 1, protects the safety of operator.
Specific work process are as follows: original state, as shown in Figure 1, operator is on the station close to 16 side of station
Welding fixture installation is carried out to it, and pipe fitting to be welded is installed on welding fixture；After the installation is completed, operator is operating
Platform 16 switches over station manipulation, and controller 15 receives the switching signal of station 16, and transmits signals to driving device 12, drives
Dynamic device 12 receives switching station signal, drives rotating basis 11 to rotate 180 °, at this point, two erectors on rotating basis 11
Make 14 location swap of platform；Operator continues operator and carries out welding fixture to it on the station close to 16 side of station
Installation, and pipe fitting to be welded is installed on welding fixture, at the same time, welding robot is to the work far from 16 side of station
It is welded position；After operator installs and welding robot welds, operator cuts in station 16
Station manipulation is changed, controller 15 receives the switching signal of station 16, and transmits signals to driving device 12, and driving device 12 is received
To switching station signal, rotating basis 11 is driven to rotate 180 °, at this point, two 14 positions of installment work platform on rotating basis 11
It exchanges；Since operation before has installed welding fixture, operator need to only carry out operation of feeding and discharging, until needing
When switching part lot, welding fixture is replaced.
Embodiment 2
As illustrated in figures 4-5, the present embodiment is on the basis of embodiment 1, driving device 12 to be changed to rotary cylinder,
I.e. tracheae and gas-tpe fitting be all fixed and a kind of cylinder that cylinder body can then relatively rotate, the control valve of rotary cylinder and control
Device 15 processed is electrically connected, and the gas source of rotary cylinder is compressed air；The upper surface of host block 13 is correspondingly provided with two and delays
Positioning mechanism 18 is rushed, 11 lower surface of rotating basis is equipped with the limited block 19 to collide in buffering and positioning mechanism 18；Buffering positioning
Mechanism 18 is oil buffer；Since driving device 12 uses rotary cylinder, the positioning accuracy of rotary cylinder is not high, passes through buffering
Positioning mechanism 18, can be realized the effect of buffering positioning, and oil buffer can reduce vibration in automated machine operation
And noise, kinetic energy produced by object in movement is converted into thermal energy and is released in atmosphere, has object balance in movement
The stopping of effect achievees the purpose that be precisely controlled station exchange.
The specific work process of the present embodiment switching station are as follows: when original state, limited block 19 and first buffering are positioned
Mechanism 18 offsets, and rotary cylinder is in main story state；When needing to switch over station manipulation, controller 15 transmits signals to drive
Dynamic device 12, driving device 12 receive switching station signal, and rotary cylinder drives rotating basis 11 to rotate forward 180 °, and rotates base
The limited block 19 of 11 lower surfaces of seat and second buffering and positioning mechanism 18 generate collision, and at this moment rotary cylinder stops, and reaches
The effect of positioning is buffered, at this moment, two 14 location swaps of installment work platform on rotating basis 11, controller 15 passes through delay function
Signal, which can be emitted, makes rotary cylinder be in inverted status；When needing to continue to switch station manipulation, the transmitting letter of controller 15
Number arrive driving device 12, driving device 12 receive switching station signal, rotary cylinder drive rotating basis 11 invert 180 °, and
The limited block 19 of 11 lower surface of rotating basis and first buffering and positioning mechanism 18 generate collision, under at this moment rotary cylinder stops
Come, have the function that buffering positioning, at this moment, two 14 location swaps of installment work platform on rotating basis 11, controller 15 leads to
Crossing delay function transmitting signal makes rotary cylinder be in rotating forward state.
The above are only specific embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Equivalent structure or equivalent flow shift made based on the specification and figures of the utility model, is applied directly or indirectly in
Other related technical areas are also included in the patent protection scope of the utility model.
Claims (10)
1. a kind of double-station Plane Rotation positioner with safeguard function, it is characterised in that: including Plane Rotation positioner sheet
Body (1) and protective device (2), the Plane Rotation positioner ontology (1) include rotating basis (11), driving device (12),
Host block (13), installment work platform (14), controller (15) and console (16), the protective device (2) includes light-blocking
Protective fence (21) and safety guide rail (22), the rotating basis (11) are fixedly mounted on the top output of driving device (12)
It is rotated on axis and by driving device (12) driving rotating basis (11) in horizontal plane, the driving device (12) is mounted on mainframe box
In seat (13), and the controller (15) is placed in console (16), and the console (16) is fixed at host block
(13) front, rotating basis (11) upper surface front and back two parts are fixedly installed with installment work platform (14) respectively, described
Two installment work platforms (14) that light-blocking protective fence (21) is installed on rotating basis (11) upper surface are intermediate, the safety guide rail
(22) be fixedly mounted at left and right sides of rotating basis (11), the driving device (12), console (16) with controller (15)
It is electrically connected.
2. a kind of double-station Plane Rotation positioner with safeguard function as described in claim 1, it is characterised in that: described
Installment work platform (14) is a rectangular slab, and installment work platform (14) upper surface is additionally provided with the pin to erecting and welding fixture
Hole (17).
3. a kind of double-station Plane Rotation positioner with safeguard function as claimed in claim 2, it is characterised in that: described
The arrangement of pin hole (17) rectangular array.
4. a kind of double-station Plane Rotation positioner with safeguard function as described in claim 1, it is characterised in that: described
Light-blocking protective fence (21) includes fixed frame (23), the welding light barrier (24) being mounted in fixed frame (23), the fixed frame
(23) it is installed vertically on rotating basis (11) upper surface.
5. a kind of double-station Plane Rotation positioner with safeguard function as claimed in claim 4, it is characterised in that: described
The width for welding light barrier (24) is greater than the width of installment work platform (14).
6. a kind of double-station Plane Rotation positioner with safeguard function as described in claim 1, it is characterised in that: described
Safety guide rail (22) is in arc-shaped, and sets between the side face edge that connect with rotating basis (11) of the safety guide rail (22)
It is equipped with the reinforcing beam (25) in " N " type arrangement.
7. a kind of double-station Plane Rotation positioner with safeguard function as described in claim 1, it is characterised in that: described
Driving device (12) is servo motor.
8. a kind of double-station Plane Rotation positioner with safeguard function as described in claim 1, it is characterised in that: described
Driving device (12) is rotary cylinder.
9. a kind of double-station Plane Rotation positioner with safeguard function as claimed in claim 8, it is characterised in that: described
The upper surface of host block (13) be equipped with buffering and positioning mechanism (18), rotating basis (11) lower surface be equipped with to buffering
The limited block (19) of positioning mechanism (18) collision.
10. a kind of double-station Plane Rotation positioner with safeguard function as claimed in claim 9, it is characterised in that: institute
Stating buffering and positioning mechanism (18) is oil buffer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821500288.9U CN208772690U (en) | 2018-09-13 | 2018-09-13 | A kind of double-station Plane Rotation positioner with safeguard function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821500288.9U CN208772690U (en) | 2018-09-13 | 2018-09-13 | A kind of double-station Plane Rotation positioner with safeguard function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208772690U true CN208772690U (en) | 2019-04-23 |
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ID=66160948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821500288.9U Active CN208772690U (en) | 2018-09-13 | 2018-09-13 | A kind of double-station Plane Rotation positioner with safeguard function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208772690U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111940979A (en) * | 2020-08-18 | 2020-11-17 | 中北大学 | Workpiece fixing device for welding robot |
| CN113523703A (en) * | 2021-08-23 | 2021-10-22 | 湖北国瑞智能装备股份有限公司 | Welding triaxial positioner |
| CN114346428A (en) * | 2021-12-17 | 2022-04-15 | 河南飞龙(芜湖)汽车零部件有限公司 | Double-station laser welding system for automobile electronic water pump rotor assembly |
| CN114346525A (en) * | 2020-10-12 | 2022-04-15 | 太原科技大学 | Automatic welding production line and control system and flow thereof |
-
2018
- 2018-09-13 CN CN201821500288.9U patent/CN208772690U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111940979A (en) * | 2020-08-18 | 2020-11-17 | 中北大学 | Workpiece fixing device for welding robot |
| CN114346525A (en) * | 2020-10-12 | 2022-04-15 | 太原科技大学 | Automatic welding production line and control system and flow thereof |
| CN113523703A (en) * | 2021-08-23 | 2021-10-22 | 湖北国瑞智能装备股份有限公司 | Welding triaxial positioner |
| CN114346428A (en) * | 2021-12-17 | 2022-04-15 | 河南飞龙(芜湖)汽车零部件有限公司 | Double-station laser welding system for automobile electronic water pump rotor assembly |
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