CN208771703U - A kind of auto spraying equipment and the forging line with it - Google Patents
A kind of auto spraying equipment and the forging line with it Download PDFInfo
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- CN208771703U CN208771703U CN201821330891.7U CN201821330891U CN208771703U CN 208771703 U CN208771703 U CN 208771703U CN 201821330891 U CN201821330891 U CN 201821330891U CN 208771703 U CN208771703 U CN 208771703U
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- spray gun
- spraying equipment
- auto spraying
- humidifier
- spray
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Abstract
The utility model discloses a kind of auto spraying equipment and with its forging line, auto spraying equipment includes pedestal, humidifier, driving mechanism and control unit, on the base, the control unit is connect with the humidifier and the driving mechanism respectively for the humidifier and driving mechanism setting；The humidifier includes spray gun, and the driving mechanism includes driving cylinder, and the driving cylinder is connect with the spray gun, and the driving cylinder can drive the spray gun to do stretching motion.The utility model high degree of automation, structure is simple, performance is stablized, and can be sprayed by stretching motion away from the closer place of mold according to the setting automatic operating of control unit, humidifier, spray flow is big, it is high to spray the frequency, mold lubrication good cooling results reduce labor intensity, the unfavorable factors such as security risk are discharged, effectively improve production efficiency and product quality.
Description
Technical field
The utility model relates to spray technique field more particularly to a kind of auto spraying equipment and with its forging
Line.
Background technique
With the continuous promotion that client requires product surface quality, hot forging product surface defect how is solved, is forging
The problem that industry always exists.
General enterprises all using zero lubrication of spray manually, while blowing down the surface scale of blank, cool down mold
Lubrication.Manual lubrication is there are lubrication time deficiency, and spray flow is small, and the frequency is few, and product, mold cannot get effectively lubricating cooling, people
Work operation operating environment is poor, and high labor cost influences production efficiency, reduces product quality, it is often more important that there are security risks
Etc. unfavorable factors.
In the injection moulding process of portioned product, after mold die sinking and when mold ejects moulding, generally pass through behaviour
Make personnel and remove moulding from the dynamic model of mold, moreover, also needing operator to hold the canned release agent of atomizing, and by pressing
The press head of the canned release agent of atomizing is pressed to spray misty release agent to the cover half of mold, thus, since operator needs to carry out
Pickup, spraying operation, to cause the labor intensity of operator larger, far from meeting industrial requirement.
Automated spray is a kind of development trend, but because structure is complicated, cost is high, only there is the enterprise of fund advantage in large size
Middle use, general enterprises are also difficult to receive.And existing auto spraying lubricating utensil is mostly fixed structure, can not be moved by flexible
It moves to cooperate the Forgingother equipment on production line, such as in punching course, when workpiece slides into the position being stamped, hydraulic press pair
Workpiece carries out punching press, and workpiece is waited to be stamped completion, after hydraulic press resets upwards, oil foglubrication equipment can only remote position to
Mold is sprayed, and mold cannot get effectively lubricating cooling, and using effect is poor.
Therefore, in view of the above technical problems, it is necessary to make improvements.
Utility model content
The purpose of this utility model is in view of the defects existing in the prior art, to provide a kind of auto spraying equipment, this is practical
Novel auto spraying automation degree of equipment is high, and structure is simple, and performance is stablized, and can be automated according to the setting of control unit
Operation, humidifier can be sprayed by stretching motion away from the closer place of mold, and spray flow is big, and the spray frequency is high,
Mold lubrication good cooling results, reduce labor intensity, the discharge unfavorable factors such as security risk, effectively improve production efficiency and
Product quality.
In order to solve the above-mentioned technical problem, the technical solution adopted in the utility model is: a kind of auto spraying equipment is provided,
Including pedestal, humidifier, driving mechanism and control unit, the humidifier and the driving mechanism are arranged in the pedestal
On, the control unit is connect with the humidifier and the driving mechanism respectively；
The humidifier includes spray gun, and the driving mechanism includes driving cylinder, the driving cylinder and the spray gun
Connection, the driving cylinder can drive the spray gun to do stretching motion.
Using said mechanism, the control unit is connect with the humidifier and the driving mechanism respectively, controls institute
The spraying operation with the driving mechanism of humidifier is stated, the driving mechanism can drive the humidifier to do flexible fortune
It is dynamic.The auto spraying equipment can pass through according to the setting automatic operating of the control unit, the humidifier
Stretching motion is sprayed away from the closer place of mold, is cooperated with forging equipment and is completed die surface lubrication, and recalls in time
Spray gun avoids spray gun from damaging, and spray time is long, and spray flow is big, and the spray frequency is high, mold lubrication good cooling results, improves operation ring
Border, reduces labor intensity, and the unfavorable factors such as discharge security risk effectively improve production efficiency and product quality.
Preferably, the spray gun includes at least one nozzle component, and one end of the nozzle component is equipped with to be connected with water inlet pipe
The water inlet connect, the side wall that the nozzle component is equipped with one end of water inlet is equipped with the air inlet connecting with air inlet pipe, described
The other end of nozzle component is equipped with nozzle, and the nozzle component includes tracheae and water pipe, and the air pipe sleeve is set to outside the water pipe
Side, one end of the tracheae are connect with the air inlet, and the other end of the tracheae is connect with the nozzle, and the one of the water pipe
End is connect with the water inlet, and the other end of the water pipe is connect with the nozzle.Using the above structure, the auto spraying is set
Standby spray pattern is membranaceous atomization, and nebulisation operation is more stable, and droplet is thinner, and spray coverage product is big, and using effect is preferable.
Specifically, the nozzle is detachably connected with the nozzle component, can replace different spray nozzles according to different product, just
In disassembly and installation.
Specifically, the feed liquid in the water inlet pipe is release agent.
Further, the auto spraying equipment includes intake solenoid valve and inlet water solenoid valve, the intake solenoid valve with
Tracheae connection, the inlet water solenoid valve connect with the water pipe, the control unit respectively with the intake solenoid valve and described
Inlet water solenoid valve connection.The control unit is electrically connected respectively at the inlet water solenoid valve and the intake solenoid valve, so that institute
State that control unit can individually control humidifier water spray or jet, practicability are stronger.
Specifically, the quantity of the nozzle component is two, including the first nozzle component and the second nozzle component, described the
The water inlet end of the water inlet end of one nozzle component and second nozzle component connects and composes "u"-shaped, the "u"-shaped
Both ends are connected with the nozzle, and one end that first nozzle component and second nozzle component connect is equipped with and water inlet pipe connects
The water inlet connect.
Preferably, the pump housing is equipped between the water inlet and the water inlet pipe, the pump housing is for increasing the water inlet pipe
Interior irrigation pressure.
Specifically, the humidifier includes the spray gun fixing seat for fixing the spray gun, the spray gun fixing seat
One end is connect with the driving cylinder；The base top surface is equipped with sliding rail, and the driving cylinder can drive the spray gun to fix
Seat moves reciprocatingly along the sliding rail.
Further, the spray gun is fixed in the spray gun fixing seat by fixed card buckle, and the fixed card buckle is
" Ω " shape, the both ends of the fixed card buckle are equipped with the first threaded hole, and the fixed seating face of the spray gun is equipped with erecting bed, the installation
Platform is equipped with the second threaded hole, and the spray gun is fixed on the erecting bed by the fixed card buckle by bolt.
Preferably, one end of the fixed card buckle and the side of the erecting bed are hinged, the other end of the fixed card buckle
It is bolted to connection with the erecting bed.
Preferably, the erecting bed surface is equipped with the arc groove matched with the spray gun outer wall, the arc groove
It is interior to be equipped with bolster.
Preferably, the base top is covered with shell, and the side of the shell and the base top are hinged.It is described outer
Shell can protect the humidifier and the driving mechanism injury-free, and the shell and the base top are hinged, be convenient for
Maintenance operation.
Specifically, the pedestal is rectangle, and continuous three sides of base top are equipped with sequentially connected first
Coaming plate, the second coaming plate and third coaming plate, the third coaming plate are equipped with the through-hole entered and left for the spray gun；
The shell includes top plate and side plate connected vertically, the top plate side opposite with the side plate and described the
Hinged at the top of two coaming plates, the side plate side opposite with the top plate can be contacted with the base top surface.
Specifically, the driving cylinder is double-acting cylinder, and the humidifier is driven to move back and forth.
Specifically, the control unit is control cabinet, and the control cabinet includes control panel, working condition display lamp, police
Device and display screen are reported, the control panel includes spray amount setting module, spray time setting module and driving mechanism movement ginseng
Number setting module.The fountain height of the humidifier can be directly set by the control panel according to the requirement of different product
With the motion frequency and speed of spraying time and the driving mechanism.
The utility model additionally provides a kind of forging line, and the forging line includes that master controller and forging are set
It is standby, further include above-mentioned auto spraying equipment, the master controller respectively with the forging equipment and the auto spraying equipment
The control unit connection.
Auto spraying equipment provided by the utility model, has the following beneficial effects:
1. the auto spraying equipment of the utility model, can be according to the setting automatic operating of the control unit
Humidifier can be sprayed by stretching motion away from the closer place of mold, and recall spray gun in time and spray gun is avoided to damage
Bad, spray time is long, and spray flow is big, and the spray frequency is high, and mold lubrication good cooling results improve operating environment, reduce artificial labor
Fatigue resistance, the unfavorable factors such as discharge security risk, effectively improves production efficiency and product quality.
2. the auto spraying equipment of the utility model, spray gun includes at least one nozzle component, and the nozzle component
Air pipe sleeve is set on the outside of the water pipe, and spray pattern is membranaceous atomization, and nebulisation operation is more stable, and droplet is thinner, spray coverage
Product is big, and using effect is preferable.
3. the auto spraying equipment of the utility model, control unit are connected respectively at inlet water solenoid valve with intake solenoid valve,
Enable the control unit individually to control the humidifier water spray or jet, practicability are stronger.
4. the auto spraying equipment of the utility model, high degree of automation, structure is simple, and performance is stablized, and operation is reliable, makes
With safety, environmentally-friendly sanitary improves working environment.
Detailed description of the invention
It, below will be to institute in embodiment or description of the prior art in order to illustrate more clearly of the technical solution of the utility model
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some of the utility model
Embodiment for those of ordinary skill in the art without creative efforts, can also be attached according to these
Figure obtains other attached drawings.
Fig. 1 is the main view of the auto spraying equipment of the utility model；
Fig. 2 is the top view of the auto spraying equipment of the utility model；
Fig. 3 is the sectional view of the nozzle component of the auto spraying equipment of the utility model；
Fig. 4 is the pedestal of the auto spraying equipment of the utility model and the structural schematic diagram of shell.
Wherein, appended drawing reference is corresponding in figure are as follows: 1- pedestal, the first coaming plate of 11-, and the second coaming plate of 12-, 13- third coaming plate,
14- through-hole, 2- spray gun, 21- nozzle component, 211- tracheae, 212- water pipe, 213- water inlet, 214- air inlet, 215- nozzle,
The first nozzle component of 22-, the second nozzle component of 23-, 3- drive cylinder, 4- spray gun fixing seat, 5- sliding rail, 6- fixed card buckle, 7-
Erecting bed, 8- shell, 81- top plate, 82- side wall.
Specific embodiment
Below in conjunction with attached drawing, the technical solution in example is applied to the utility model and is clearly and completely described, it is clear that
The described embodiments are only a part of the embodiments of the utility model, instead of all the embodiments.Based on the utility model
In embodiment, those of ordinary skill in the art's every other implementation obtained without creative labor
Example, fall within the protection scope of the utility model.
It should be noted that the specification and claims of the utility model and term " first " in above-mentioned attached drawing,
" second " etc. is to be used to distinguish similar objects, without being used to describe a particular order or precedence order.It should be understood that in this way
The data used are interchangeable under appropriate circumstances, so that the embodiments of the present invention described herein can be in addition at this
In illustrate or description those of other than sequence implement.In addition, term " includes " and " having " and their any deformation, meaning
Figure be to cover it is non-exclusive include, for example, containing the process, method, system, product or equipment of a series of steps or units
Those of be not necessarily limited to be clearly listed step or unit, but may include be not clearly listed or for these processes,
The intrinsic other step or units of method, product or equipment.
Embodiment one:
Present embodiments provide a kind of auto spraying equipment, as shown in Figure 1, Figure 2 and Figure 3, including pedestal 1, humidifier,
Driving mechanism and control unit, the humidifier and the driving mechanism are arranged on the pedestal 1, the control unit point
It is not connect with the humidifier and the driving mechanism；
The humidifier includes spray gun 2, and the driving mechanism includes driving cylinder 3, the driving cylinder 3 and the spray
Rifle 2 connects, and the driving cylinder 3 can drive the spray gun 2 to do stretching motion.
Using said mechanism, the control unit is connect with the humidifier and the driving mechanism respectively, controls institute
The spraying operation with the driving mechanism of humidifier is stated, the driving mechanism can drive the humidifier to do flexible fortune
It is dynamic.The auto spraying equipment can pass through according to the setting automatic operating of the control unit, the humidifier
Stretching motion is sprayed away from the closer place of mold, is cooperated with forging equipment and is completed die surface lubrication, and recalls in time
Spray gun 2 avoids spray gun 2 from damaging, and spray time is long, and spray flow is big, and the spray frequency is high, and mold lubrication good cooling results improve operation
Environment, reduces labor intensity, and the unfavorable factors such as discharge security risk effectively improve production efficiency and product quality.
The humidifier includes the spray gun fixing seat 4 for fixing the spray gun 2, one end of the spray gun fixing seat 4
It is connect with the driving cylinder 3；1 top surface of pedestal is equipped with sliding rail 5, and the driving cylinder 3 can drive the spray gun to fix
Seat 4 moves reciprocatingly along the sliding rail 5.Preferably, the driving cylinder 3 is double-acting cylinder, drive the humidifier past
Multiple movement.
The spray gun 2 is fixed in the spray gun fixing seat 4 by fixed card buckle 6, and the fixed card buckle 6 is " Ω " shape,
The both ends of the fixed card buckle 6 are equipped with the first threaded hole, and 4 surface of spray gun fixing seat is equipped with erecting bed 7, the erecting bed 7
It is equipped with the second threaded hole, the spray gun 2 is fixed on the erecting bed 7 by the fixed card buckle 6 by bolt, the installation
7 surface of platform is equipped with the arc groove matched with 2 outer wall of spray gun, is equipped with bolster in the arc groove.In another reality
Apply in example, one end of the fixed card buckle 6 and the side of the erecting bed 7 are hinged, the other end of the fixed card buckle 6 with it is described
Erecting bed 7 is bolted to connection.
The humidifier includes spray gun 2, wherein the spray gun 2 includes at least one nozzle component 21, the jet pipe group
One end of part 21 is equipped with the water inlet 213 connecting with water inlet pipe 212, and the nozzle component 21 is equipped with one end of water inlet 213
Side wall is equipped with the air inlet 214 connecting with air inlet pipe 211, and the other end of the nozzle component 21 is equipped with nozzle 215；The spray
Tube assembly 21 includes tracheae 211 and water pipe 212, and the tracheae 211 is sheathed on the outside of the water pipe 212, and the one of the tracheae 211
End is connect with the air inlet 214, and the other end of the tracheae 211 is connect with the nozzle 215, one end of the water pipe 212
It is connect with the water inlet 213, the other end of the water pipe 212 is connect with the nozzle 215.Using the above structure, it is described from
The spray pattern of dynamic spraying apparatus is membranaceous atomization, and nebulisation operation is more stable, and droplet is thinner, and spray coverage product is big, uses effect
Fruit is preferable.In the present embodiment, feed liquid in the water inlet pipe 212 is release agent, certainly, can also be with according to different process demand
It is other kinds of feed liquid.
And the auto spraying equipment further includes intake solenoid valve and inlet water solenoid valve, the intake solenoid valve and tracheae
211 connections, the inlet water solenoid valve connect with the water pipe 212, the control unit respectively with the intake solenoid valve and institute
State inlet water solenoid valve connection.The control unit is electrically connected respectively at the inlet water solenoid valve and the intake solenoid valve, so that
The control unit can individually control the humidifier water spray or jet, practicability are stronger.
Preferably, the quantity of the nozzle component 21 is two, including the first nozzle component 22 and second in the present embodiment
The water inlet end of nozzle component 23, the water inlet end of first nozzle component 22 and second nozzle component 23 connects and composes " U "
Shape structure, the both ends of the "u"-shaped are connected with the nozzle 215, are oppositely arranged on the two sides inner wall of the "u"-shaped
There is the air inlet 214 connecting with air inlet pipe 211, what first nozzle component 22 and second nozzle component 23 connected
One end is equipped with the water inlet 213 connecting with water inlet pipe 212.The nozzle 215 is detachably connected with the nozzle component 21,
Different spray nozzles 215 can be replaced according to different product, it is easy for removal and installation.In another embodiment, the water inlet 213 with it is described
The pump housing is equipped between water inlet pipe 212, the pump housing is used to increase the irrigation pressure in the water inlet pipe 212.
As shown in figure 4,1 main header casing of pedestal is equipped with shell 8, cut with scissors at the top of the side of the shell 8 and the pedestal 1
It connects.The shell 8 can protect the humidifier and the driving mechanism injury-free, and the shell 8 is pushed up with the pedestal 1
Portion is hinged, operation easy to repair, extends the service life of the auto spraying equipment.In the present embodiment, the pedestal 1 is rectangular
Shape, 1 continuous three sides in top of pedestal are equipped with sequentially connected first coaming plate 11, the second coaming plate 12 and third coaming plate
13, the third coaming plate 13 is equipped with the through-hole 14 entered and left for the spray gun 2；The shell 8 includes top plate 81 connected vertically
With side plate 82, the top plate 81 side opposite with the side plate 82 and second coaming plate, 12 top are hinged, the side plate 82
The side opposite with the top plate 81 can be contacted with 1 top surface of pedestal.
The control unit is control cabinet (not shown), and the control cabinet includes control panel, working condition display lamp, police
Device and display screen are reported, the control panel includes spray amount setting module, spray time setting module and driving mechanism movement ginseng
Number setting module.The fountain height of the humidifier can be directly set by the control panel according to the requirement of different product
With the motion frequency and speed of spraying time and the driving mechanism.Preferably, the control cabinet further includes signal receiving module,
The i.e. described control cabinet can be connected with other controllers, realize linkage.
Embodiment two:
A kind of forging line (not shown) is present embodiments provided, the forging line includes master controller and forging
Equipment, further includes the auto spraying equipment in embodiment one, the master controller respectively with the forging equipment and described automatic
The control unit of spraying apparatus connects.The auto spraying equipment have independent control system, by with the master control
Device connection processed, adjusts parameters according to different process requirements, realizes the smooth cooperation with the forging line, complete mould
Have surface lubrication, improves the degree of automation and integrated level of the forging line, effectively improve production efficiency and product quality.
Certainly, the auto spraying equipment can also be used cooperatively with other production lines, be had wide range of applications, practical.
Above disclosed is only several preferred embodiments of the utility model, cannot limit this reality certainly with this
With novel interest field, therefore equivalent variations made according to the claim of the utility model, still belong to the utility model and is covered
Range.
Claims (10)
1. a kind of auto spraying equipment, it is characterised in that: including pedestal (1), humidifier, driving mechanism and control unit, institute
Humidifier and the driving mechanism is stated to be arranged on the pedestal (1), the control unit respectively with the humidifier and
The driving mechanism connection；
The humidifier includes spray gun (2), and the driving mechanism includes driving cylinder (3), the driving cylinder (3) with it is described
Spray gun (2) connection, the driving cylinder (3) can drive the spray gun (2) to do stretching motion.
2. auto spraying equipment according to claim 1, it is characterised in that: the spray gun (2) includes at least one jet pipe
Component (21), one end of the nozzle component (21) are equipped with the water inlet (213) connecting with water inlet pipe (212), the jet pipe group
The side wall that part (21) is equipped with the one end of water inlet (213) is equipped with the air inlet (214) connecting with air inlet pipe (211), the spray
The other end of tube assembly (21) is equipped with nozzle (215), and the nozzle component (21) includes tracheae (211) and water pipe (212), described
Tracheae (211) is sheathed on the outside of the water pipe (212), and one end of the tracheae (211) is connect with the air inlet (214), institute
The other end for stating tracheae (211) is connect with the nozzle (215), and one end and the water inlet (213) of the water pipe (212) are even
It connects, the other end of the water pipe (212) is connect with the nozzle (215).
3. auto spraying equipment according to claim 2, it is characterised in that: the auto spraying equipment includes air inlet electromagnetism
Valve and inlet water solenoid valve, the intake solenoid valve are connect with tracheae (211), and the inlet water solenoid valve and the water pipe (212) are even
It connects, the control unit is connect with the intake solenoid valve and the inlet water solenoid valve respectively.
4. auto spraying equipment according to claim 2, it is characterised in that: the quantity of the nozzle component (21) is two
It is a, including the first nozzle component (22) and the second nozzle component (23), the water inlet end of first nozzle component (22) and described
The water inlet end of second nozzle component (23) connects and composes "u"-shaped, and the both ends of the "u"-shaped are connected with the nozzle
(215), one end of first nozzle component (22) and second nozzle component (23) connection is equipped with water inlet pipe (212) even
The water inlet (213) connect.
5. auto spraying equipment according to claim 1, it is characterised in that: the humidifier includes for described in fixation
The spray gun fixing seat (4) of spray gun (2), one end of the spray gun fixing seat (4) are connect with the driving cylinder (3)；The pedestal
(1) top surface is equipped with sliding rail (5), and it is past that the driving cylinder (3) can drive the spray gun fixing seat (4) to do along the sliding rail (5)
Multiple movement.
6. auto spraying equipment according to claim 5, it is characterised in that: the spray gun (2) is solid by fixed card buckle (6)
It is scheduled on the spray gun fixing seat (4), the fixed card buckle (6) is " Ω " shape, and the both ends of the fixed card buckle (6) are equipped with first
Threaded hole, spray gun fixing seat (4) surface are equipped with erecting bed (7), and the erecting bed (7) is equipped with the second threaded hole, described
The spray gun (2) is fixed on the erecting bed (7) by fixed card buckle (6) by bolt.
7. auto spraying equipment according to claim 1, it is characterised in that: pedestal (1) main header casing is equipped with shell
(8), hinged at the top of the side Yu the pedestal (1) of the shell (8).
8. auto spraying equipment according to claim 1, it is characterised in that: the driving cylinder (3) is double-acting cylinder.
9. auto spraying equipment according to claim 1, it is characterised in that: the control unit is control cabinet, the control
Cabinet processed includes control panel, working condition display lamp, alarm device and display screen, and the control panel includes spray amount setting mould
Block, spray time setting module and driving mechanism kinematic parameter setting module.
10. a kind of forging line, it is characterised in that: further include appointing in claim 1-9 including master controller and forging equipment
Auto spraying equipment described in meaning one, the master controller institute with the forging equipment and the auto spraying equipment respectively
State control unit connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821330891.7U CN208771703U (en) | 2018-08-17 | 2018-08-17 | A kind of auto spraying equipment and the forging line with it |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821330891.7U CN208771703U (en) | 2018-08-17 | 2018-08-17 | A kind of auto spraying equipment and the forging line with it |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208771703U true CN208771703U (en) | 2019-04-23 |
Family
ID=66157272
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821330891.7U Active CN208771703U (en) | 2018-08-17 | 2018-08-17 | A kind of auto spraying equipment and the forging line with it |
Country Status (1)
| Country | Link |
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| CN (1) | CN208771703U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111014532A (en) * | 2019-12-23 | 2020-04-17 | 重庆市桂生机械制造有限公司 | Adjustable ink jet device |
-
2018
- 2018-08-17 CN CN201821330891.7U patent/CN208771703U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111014532A (en) * | 2019-12-23 | 2020-04-17 | 重庆市桂生机械制造有限公司 | Adjustable ink jet device |
| CN111014532B (en) * | 2019-12-23 | 2021-04-20 | 重庆市桂生机械制造有限公司 | Adjustable ink jet device |
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