CN219254076U - Horizontal die casting machine mould washs spraying device - Google Patents
Horizontal die casting machine mould washs spraying device Download PDFInfo
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- CN219254076U CN219254076U CN202320148548.5U CN202320148548U CN219254076U CN 219254076 U CN219254076 U CN 219254076U CN 202320148548 U CN202320148548 U CN 202320148548U CN 219254076 U CN219254076 U CN 219254076U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model provides a die cleaning and spraying device of a horizontal die casting machine, which comprises: an industrial robot is connected to a frame of the die casting machine, a connecting rod is connected to one end of the industrial robot, a frame body is connected to the connecting rod, at least one brush body is connected to the frame body, at least one group of air nozzles are connected to the frame body at one side of the brush body, the air nozzle is communicated with a high-pressure air source through a pipeline, a first nozzle and a second nozzle are connected to the lower surface of the frame body, the first nozzle is communicated with a release agent storage box through a pipeline, and the second nozzle is communicated with a punch oil storage box through a pipeline. The utility model has the advantages of convenient operation and improved safety; the working efficiency can be greatly improved, and the production requirement can be met; saving manpower and material resources, reducing production cost and the like.
Description
Technical Field
The utility model relates to the field of liquid metal casting, in particular to a die cleaning and spraying device of a horizontal die casting machine.
Background
The liquid metal casting industry has great development prospect as an emerging industry. The current method for producing the liquid metal die casting comprises the steps of heating the weighed zirconium alloy raw materials at high temperature in a vacuum state to melt the zirconium alloy raw materials, filling the zirconium alloy in a liquid state into a feed inlet of a horizontal die casting machine, injecting the zirconium alloy into a die by the horizontal die casting machine to change the zirconium alloy in the liquid state in the die into a formed workpiece, taking the formed workpiece out of the die after die casting, and cooling the formed workpiece in water to finish the working procedure of die casting the workpiece.
Because the temperature of the workpiece is very high in the die casting process, zirconium alloy residues remain on the die when the workpiece is taken down, if the zirconium alloy residues are not cleaned timely, the normal operation of the next die casting can be affected, and simultaneously, before each die casting, punch oil and a release agent are respectively sprayed on two sides of the die, so that the workpiece is convenient to form and return.
Therefore, after each die casting, the operator needs to brush the surface of the die with a copper brush and spray the die oil and the release agent manually. Because the surface temperature of the die which is just die-cast is high, the manual operation has a great potential safety hazard for operators, and the possibility of safety accidents is high.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art and provides a die cleaning and spraying device for a horizontal die casting machine.
A die cleaning and spraying device of a horizontal die casting machine comprises: an industrial robot is connected to a frame of a die casting machine, and is characterized in that: the rotary arm at one end of the industrial robot is connected with a connecting rod, the connecting rod is connected with a frame body, at least one brush is connected to the frame body, at least one group of air nozzles are further connected to the frame body at one side of the connecting rod, the air nozzles are communicated with a high-pressure air source through pipelines, a first nozzle and a second nozzle are connected to the lower surface of the frame body, the first nozzle is communicated with a release agent storage box through pipelines, the second nozzle is communicated with a punch oil storage box through pipelines, and a control module which is in electric signal control fit with the industrial robot, the air nozzles, the first nozzle and the second nozzle is arranged on the frame.
On the basis of the technical scheme, the following further technical scheme is also available:
the frame body include the bottom plate of being connected with the connecting rod bottom, be connected with the riser of vertical distribution respectively in bottom plate one end, brush and a set of air nozzle install on the riser, first nozzle and second nozzle connect on the bottom plate.
The frame body include the bottom plate of being connected with the connecting rod bottom, be connected with the riser of vertical distribution respectively at the bottom plate both ends, all be connected with a brush and a set of air nozzle on the outer wall of every riser, be connected with a pair of first nozzle and a second nozzle on the bottom plate and connect on the bottom plate, two first nozzles and a second nozzle become t word form and distribute, and first nozzle and second nozzle are the interval distribution, adjacent first nozzle and second nozzle's injection direction mutually perpendicular.
The brush is a copper brush.
The first nozzle is a deflection nozzle and the second nozzle is a round nozzle.
The utility model has the advantages that:
the utility model has the advantages of convenient operation and improved safety; the working efficiency can be greatly improved, and the production requirement can be met; saving manpower and material resources, reducing production cost and the like.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model;
fig. 2 is a schematic view of the structure of the air nozzle, brush, first nozzle and second nozzle mounted on the frame in fig. 1.
Detailed Description
As shown in fig. 1, a die cleaning and spraying device for a horizontal die casting machine comprises: a six-axis industrial robot 2 is connected to a frame 1 of the die casting machine, a connecting rod 3 is connected to a rotating arm 2a at one end of the industrial robot 2, and a frame 4 is connected to the connecting rod 3. The connecting rod 3 can be driven by the industrial robot 2 to rotate along the axial direction.
The frame body 4 comprises a bottom plate 4a connected with the bottom end of the connecting rod 3, and vertical plates 4b which are vertically distributed are respectively connected at one end of the bottom plate 4 a. Brushes 5 distributed along the width direction of the vertical plates 4b are connected to the outer surface of each vertical plate 4b, and the brushes 5 are copper brushes.
The connecting rod 3 above the brush 5 is connected with an air nozzle mounting seat 6a, the air nozzle mounting seat 6a is strip-shaped and distributed along the width direction of the vertical plate 4b, and a group of air nozzles 6 are mounted on the air nozzle mounting seat 6 a. A set of air nozzles 6 is in communication with a high pressure air supply (air compressor) via a line not shown in the figure.
The air nozzle 6 is a flat nozzle, and a certain included angle is formed between the flat nozzle and the horizontal plane, so that air flow sprayed out of the air nozzle 6 can be blown onto the copper brush hair of the brush 5. Thereby effectively avoiding residue from slag inclusion on the bristles of the brush 5.
A pair of first nozzles 7 are connected to the bottom plate 4a, the two first nozzles 7 are distributed in a straight line and have the same spraying direction, a second nozzle 8 is connected to the bottom plate 4a between the two first nozzles 7, and the spraying direction of the second nozzle 8 is perpendicular to the spraying direction of the adjacent first nozzles 7. Thus, the first and second nozzles are distributed in a T-shape.
The first nozzle 7 is a deflection nozzle, and the spraying is horizontal fan-shaped spraying. The second nozzle 8 is a circular nozzle, and the injection is a linear columnar injection. The first nozzle 7 is communicated with the release agent storage box through a pipeline, and the second nozzle 8 is communicated with the punch oil storage box through a pipeline.
The frame 1 is provided with a control module which is matched with the industrial robot 2, the air nozzle 6, the first nozzle 7 and the second nozzle 8 in an electric signal control manner, and the control module is provided with controllers corresponding to the industrial robot 2, the air nozzle 6, the first nozzle 7 and the second nozzle 8.
The upper end of the connecting rod 3 is provided with a wire passing hole 3a correspondingly matched with a pipeline (not shown in the figure) so as to facilitate the installation of the pipeline.
The working process comprises the following steps:
firstly, starting a power supply of a horizontal die casting machine to enable the power supply to be heated to a standby state, then turning on the power supply of the industrial robot, checking a state indicator lamp of the industrial robot, and if a green light is turned on, indicating that the industrial robot is at a primary point position; if the red light is lighted, the industrial robot is indicated to be separated from the original point, and an industrial robot demonstrator in the control module is required to be operated at the moment, an original point returning step in an industrial robot cleaning program is selected, and the original point returning operation is carried out on the industrial robot. When the industrial robot returns to the original point, the industrial robot is switched to an automatic state.
Pouring the weighed zirconium alloy into a feed inlet of a horizontal die casting machine, and then starting the horizontal die casting machine to wait for die closing of the die casting machine for die casting; after die casting is completed, the die of the die casting machine is opened, the die returns to the initial position, an operator uses a long-handle pliers to take down a die casting formed product, then a pushing rod on a movable die surface 10 is returned by starting a manual knob on a control unit of the horizontal die casting machine, a punch on a fixed die surface 11 is returned, after two groups of returning actions are completed, an industrial robot starting button displayed on an operation panel of the control module lights a green light, and the inside of a representative system judges that the industrial robot can be started at the moment.
The industrial robot is started and controlled by the control module to drive the connecting rod to attach the brush 5 on one vertical plate on the frame body 4 to the fixed die surface, then the vertical movement is started for two to three times, and meanwhile, the air nozzle 6 above the vertical plate blows air and is matched with the brush to clean the fixed die surface.
After the fixed die surface 11 is cleaned, the industrial robot drives the connecting rod to attach the brush 5 on the other vertical plate on the frame body 4 to the movable die surface 10, and the action described in the upper section of characters is repeated again to clean the movable die surface 10.
After the fixed and movable die surfaces 11 and 10 are cleaned, the industrial robot drives the connecting rod to rotate 90 degrees in a vertical posture, and moves the second nozzle 8 to the punch hole 9 for 0.2 seconds to spray punch oil. Sprayed onto the inner wall of the punch hole 9 and the head of a ejector pin (not shown) located inside it. The ejector rod is prevented from being adhered to the place contacted with the raw material when the ejector rod ejects the raw material, scraps are prevented from being generated in the punch hole by separating the ejector rod from the raw material, the ejector rod is lubricated, the probability of scraps generated when the raw material is separated from the inner wall of the punch hole 9 is reduced, and scraps generated by other reasons of the punch hole 9 are ejected conveniently.
After the spraying is finished, the industrial robot drives the frame body 4 to move below the fixed die surface 11 and the movable die surface 10, and simultaneously drives the connecting rod to rotate 90 degrees in the vertical posture direction, so that the nozzles of the two first nozzles 7 are correspondingly aligned to the direction of the movable die surface 10.
After the frame body 4 reaches the designated position, the industrial robot drives the frame body 4 to lift in the vertical direction, and two first nozzles 7 start spraying release agent on the movable die surface 10 while lifting, and uniformly spray the release agent on the movable die surface 10 after spraying is finished.
The industrial robot is lifted up again and returns to the working origin. In the whole spraying cleaning process, the industrial robot state indicator lamp displays red, and the control unit of the die casting machine is in an unactuatable state. After the industrial robot finishes the action and returns to the original point, the control module sends a signal to the control unit of the die casting machine, the green light is lighted by the die casting machine equipment indicator light on the control unit, and the die casting machine can perform die casting operation again. The above actions are repeated, and the work can be circulated.
Claims (5)
1. A die cleaning and spraying device of a horizontal die casting machine comprises: an industrial robot (2) is connected to a frame (1) of a die casting machine, and is characterized in that: the automatic control device comprises a frame (1), a rotary arm (2 a) at one end of an industrial robot (2), a connecting rod (3) connected to the rotary arm (2 a), a frame (4) connected to the connecting rod (3), at least one brush (5) connected to the frame (4), at least one group of air nozzles (6) connected to the connecting rod (3) at one side of the brush (5), a first nozzle (7) and a second nozzle (8) connected to the lower surface of the frame (4) through pipelines, and a release agent storage box connected to the first nozzle (7) through pipelines, and a second nozzle (8) connected to the punch oil storage box through pipelines, wherein the frame (1) is provided with a control module in electric signal control cooperation with the industrial robot (2), the air nozzles (6), the first nozzle (7) and the second nozzle (8).
2. A die cleaning and spraying device for a horizontal die casting machine as claimed in claim 1, wherein: the frame body (4) comprises a bottom plate (4 a) connected with the bottom end of the connecting rod (3), vertical plates (4 b) which are vertically distributed are respectively connected at one end of the bottom plate (4 a), the brush (5) and a group of air nozzles (6) are arranged on the vertical plates (4 b), and the first nozzles (7) and the second nozzles (8) are connected on the bottom plate.
3. A die cleaning and spraying device for a horizontal die casting machine as claimed in claim 1, wherein: the frame body (4) include bottom plate (4 a) of being connected with connecting rod (3) bottom, be connected with riser (4 b) of vertical distribution respectively at bottom plate (4 a) both ends, all be connected with a brush (5) and a set of air nozzle (6) on the outer wall of every riser (4 b), be connected with a pair of first nozzle (7) and a second nozzle (8) on bottom plate (4 a) and connect on bottom plate (4 a), two first nozzles (7) and a second nozzle become t word form and distribute, and first nozzle (7) and second nozzle (8) are interval distribution, adjacent first nozzle (7) and second nozzle (8) jet direction mutually perpendicular.
4. A die cleaning and spraying device for a horizontal die casting machine as claimed in claim 1, wherein: the brush (5) is a copper brush.
5. A die cleaning and spraying device for a horizontal die casting machine as claimed in claim 1, wherein: the first nozzle (7) is a deflection nozzle and the second nozzle (8) is a round nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320148548.5U CN219254076U (en) | 2023-02-08 | 2023-02-08 | Horizontal die casting machine mould washs spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320148548.5U CN219254076U (en) | 2023-02-08 | 2023-02-08 | Horizontal die casting machine mould washs spraying device |
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| Publication Number | Publication Date |
|---|---|
| CN219254076U true CN219254076U (en) | 2023-06-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202320148548.5U Active CN219254076U (en) | 2023-02-08 | 2023-02-08 | Horizontal die casting machine mould washs spraying device |
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| CN (1) | CN219254076U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117358662A (en) * | 2023-12-04 | 2024-01-09 | 江苏瑞振压铸有限公司 | Cleaning device for die casting machine |
-
2023
- 2023-02-08 CN CN202320148548.5U patent/CN219254076U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117358662A (en) * | 2023-12-04 | 2024-01-09 | 江苏瑞振压铸有限公司 | Cleaning device for die casting machine |
| CN117358662B (en) * | 2023-12-04 | 2024-02-23 | 江苏瑞振压铸有限公司 | Cleaning device for die casting machine |
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