CN208696032U - Automobile batteries cooler core production line - Google Patents
Automobile batteries cooler core production line Download PDFInfo
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- CN208696032U CN208696032U CN201820795303.0U CN201820795303U CN208696032U CN 208696032 U CN208696032 U CN 208696032U CN 201820795303 U CN201820795303 U CN 201820795303U CN 208696032 U CN208696032 U CN 208696032U
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- Prior art keywords
- lamination
- pipeline
- unit
- oil removing
- pricker
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Abstract
The utility model relates to automobile part production technique fields, disclose a kind of automobile batteries cooler core production line, pricker unit, stacked wafer cells are applied including punch forming unit, oil removing, the punch forming unit and oil removing apply between pricker unit and oil removing applies and connects conveying core by pipeline between pricker unit and stacked wafer cells, coiled strip carries out punch forming formation lamination after being sent into punch forming unit, lamination is sent by pipeline to be applied the progress oil removing of pricker unit to oil removing and applies pricker, is finally sent by pipeline to stacked wafer cells progress lamination and is formed core finished product.The utility model realizes the production of core automatic assembling, and less producers' quantity improves production efficiency.
Description
Technical field
The utility model relates to the battery cooler accessory of new-energy automobile produce mounting technique field, and in particular to be
A kind of automobile batteries cooler core production line.
Background technique
With new-energy automobile industrial expansion, the demand of battery refrigerating module is continuously increased, but market competition is increasingly
Fierceness needs to improve production efficiency, reduces cost of labor, can form cost advantage.
Battery refrigerating module is from unit block lamination by coiled strip punch forming, surface degreasing, coating brazing flux, general assembly
Series of process completes the process.There is no line production in existing production method, between each process, lamination needs not between station
The carrying stopped, during which be easy to cause lamination to deform, surface secondary pollution after cleaning, impacts to the welding of subsequent core.
The production method of the battery refrigerating module core assembly assembly artificial lamination that many enterprises use at this stage.Thisly
The large labor intensity of booth formula production method worker, the time carried in vain is long, and production efficiency is low, and since the lamination of core is suitable
Sequence is more complicated, and lamination type is more, is easy to happen neglected loading or misloading, leads to unstable quality, and the consistency of product is poor.
Utility model content
Purpose of the utility model is to solve the above problems, provide a kind of automobile batteries cooler core production line,
Realize the production of core automatic assembling, less producers' quantity improves production efficiency.
The technical scheme adopted by the utility model is that:
A kind of automobile batteries cooler core production line, it is characterised in that: apply pricker list including punch forming unit, oil removing
Member, stacked wafer cells, the punch forming unit and oil removing apply between pricker unit and oil removing applies between pricker unit and stacked wafer cells
Conveying core is connected by pipeline, coiled strip carries out punch forming formation lamination after being sent into punch forming unit, and lamination is by conveying
Line, which is sent, to be applied the progress oil removing of pricker unit to oil removing and applies pricker, is finally sent by pipeline to stacked wafer cells progress lamination and is formed core
Finished product.
Further, the punch forming unit includes punching machine and molding die, setting volume in front of the punch forming unit
Expect feeder, the punching machine further includes punch controller, and the coiled strip is sent through coiled strip feeder to the molding die, described
Punch controller control punching machine carries out coiled strip to be stamped and formed out lamination.
Further, it includes heating degreasing unit and brazing flux applying device, the brazing flux coating dress that the oil removing, which applies pricker unit,
It installs and several heating electrodes is set on the rear of heating degreasing unit, the heating degreasing unit, the brazing flux coating dress
Setting brazing flux spray head is set, after the heated heated by electrodes oil removing of lamination, it is spraying that the brazing flux spray head carries out brazing flux to it.
Further, the heating temperature of the heating electrode is 200 DEG C.
Further, the brazing flux spray head sprays umbrella-shaped spray.
Further, the stacked wafer cells include belt input line, diversion mechanism, two-way prepackage pipeline and merry-go-round type bunker,
One four axis robot is all set per prepackage pipeline all the way, per pre-installing all the way prepackage pallet is all installed on pipeline, each
The both ends of road prepackage pipeline are fitted with pallet lift, the rear end of two-way prepackage pipeline be arranged the merry-go-round type bunker and
Lamination is input to diversion mechanism by six-joint robot, the belt input line, and lamination is divided into two-way by the diversion mechanism, described
Four axis robots are by the prepackage pallet being carried on corresponding prepackage pipeline per lamination all the way and combine, the prepackage pallet by
Pallet lift is carried and supply, and two-way is pre-installed the laminated combination in the pallet on pipeline, and root by the six-joint robot
Qualified lamination assembly is combined into the merry-go-round type bunker according to preset assembling mode.
Further, the rear end of the two-way prepackage pipeline also sets up assembly supply line, is arranged on the assembly supply line
Rotating disk, is arranged assembly pallet in the front end of assembly supply line, and pallet lift is arranged in the rear end of the assembly supply line.
Further, the assembly supply line is arranged vertically with the pre- shape pipeline of two-way.
Further, the merry-go-round type bunker includes opening lamination rack, silent lamination rack, the six-joint robot packet
Visual sensor and weighing instrument are included, the six-joint robot will grab opening lamination and silent lamination in laminated combination and rack
It is assembled, carries out vision-based detection and weighing after the completion, qualified lamination assembly is inputted into the assembly pallet.
Further, the merry-go-round type bunker also sets up reserved lamination rack.
The beneficial effects of the utility model are:
(1) effective less producers' quantity, improves production efficiency and stable product quality, adapts to automobile batteries core
The mass production of body；
(2) punch forming module can produce five kinds of different laminations, meet the requirement of different cores；
(3) oil removing, which applies pricker process, ensure that the cleannes inside core；
(4) robot and vision system ensure that chips finished product detection precision and final product quality.
Detailed description of the invention
Attached drawing 1 is the structural schematic diagram of core；
Attached drawing 2 is the general structure schematic diagram of the utility model；
Attached drawing 3 is the structural schematic diagram of punch forming unit；
Attached drawing 4 is the structural schematic diagram that oil removing applies pricker unit；
Attached drawing 5 is the structural schematic diagram of stacked wafer cells；
Attached drawing 6 is the structural schematic diagram of merry-go-round type bunker.
Label in attached drawing is respectively as follows:
100. core；1. punch forming unit；
2. oil removing applies pricker unit；3. stacked wafer cells；
4. pipeline；11. punching machine；
12. molding die；13. coiled strip feeder；
14. coiled strip；15. punch controller；
21. heating degreasing unit；22. brazing flux applying device；
23. heating electrode；24. brazing flux spray head；
31. belt input line；32. diversion mechanism；
33. pre-installing pipeline；34. merry-go-round type bunker；
35. four axis robots；36. pre-installing pallet；
37. pallet lift；38. six-joint robot；
39. assembly supply line；310. rotating disk；
311. assembly pallets；312. reserved lamination racks；
313. visual sensor；314. first silent lamination racks；
315. second silent lamination racks；316. opening lamination racks；
The silent lamination rack of 317. thirds；318. the 4th silent lamination racks.
Specific embodiment
The specific embodiment of the utility model automobile batteries cooler core production line is made with reference to the accompanying drawing detailed
Explanation.
Referring to attached drawing 1, laminate shape is presented in automobile batteries cooler core 100, several stack of laminations form finished product.
Referring to attached drawing 2, automobile batteries cooler core production line includes punch forming unit 1, oil removing painting pricker unit 2, folds
Blade unit 3, punch forming unit 1 and oil removing apply between pricker unit 2 and oil removing applies and passes through between pricker unit 2 and stacked wafer cells 3
The connection conveying core laminations of pipeline 4, pipeline 4 are the pipeline of PU rope material.It is laggard that coiled strip 14 is sent into punch forming unit 1
Row punch forming forms lamination, and lamination is sent by pipeline 4 to be applied the progress oil removing of pricker unit 2 to oil removing and apply pricker, finally by pipeline
4 send to progress lamination formation 100 finished product of core of stacked wafer cells 3.
Referring to attached drawing 3, punch forming unit 1 includes punching machine 11 and molding die 12, and punching machine 11 selects the punching machine of 160T,
Coiled strip feeder 13 is set in front of punch forming unit 1, and punching machine 11 further includes punch controller 15, and coiled strip 14 is through coiled strip feeding
Machine 13 is sent to molding die 12, and punch controller 15 controls punching machine 11 and carries out being stamped and formed out lamination to coiled strip 14.Specifically,
The coiled strip 14 of lamination stamping material by coiled strip feeder 12 according to certain feed length stepping be sent into 160T punching machine 11 at
In pattern tool 12, starting punch controller 15 is to lamination punch forming, and molding lamination blanking is on PU rope pipeline 4.
Referring to attached drawing 4, it includes heating degreasing unit 21 and brazing flux applying device 22, brazing flux coating dress that oil removing, which applies pricker unit 2,
22 rears that heating degreasing unit 21 is set are set, heats and several heating electrodes 23 is set on degreasing unit 21, brazing flux coating dress
Setting brazing flux spray head 24 on 22 is set, after the heated electrode 23 of lamination heats oil removing, it is spraying that brazing flux spray head 24 carries out brazing flux to it.At
The lamination of type is heated in degreasing unit 21 by PU rope pipeline 4 into people, and the heating electrode 23 heated in degreasing unit 21 starts
Work generates 200 DEG C or so high temperature, the subsidiary volatility punching oil in removal lamination surface in punching course.It deoils completion
Lamination enters in brazing flux applying device 22, and the brazing flux spray head 24 in brazing flux applying device 22 sprays the oiliness brazing flux spray of uniform umbrella
Mist is covered on lamination, on lamination with residual temperature by oiliness brazing flux dry, being attached to brazing flux on lamination should not fall.
Referring to attached drawing 5, stacked wafer cells 3 include belt input line 31, diversion mechanism 32, two-way prepackage pipeline 33 and rotation
A four axis robots 35 are all arranged per prepackage pipeline 33 all the way in feed bin 34, and per being pre-installed on pipeline 33 all the way, all installation is pre-
Pallet 36 is filled, pallet lift 37 is being fitted with per the both ends for pre-installing pipeline 33 all the way, in two-way prepackage pipeline 33
Lamination is input to diversion mechanism 32, diversion mechanism by rear end setting merry-go-round type bunker 34 and six-joint robot 38, belt input line 31
Lamination is divided into two-way by 32, and four axis robots 35 will be carried to the prepackage pallet on corresponding prepackage pipeline 33 per lamination all the way
It 36 and combines, prepackage pallet 36 is carried and supplied by pallet lift 37, and six-joint robot 38 pre-installs two-way on pipeline 33
Pallet in laminated combination, and qualified lamination assembly is combined into according to preset assembling mode in merry-go-round type bunker 34.Two
The rear end of road prepackage pipeline 33 is also vertically arranged assembly supply line 39, rotating disk 310 is arranged on assembly supply line 39, total
Assembly pallet 311 is set at the front end of supply line 39, pallet lift 37 is set in the rear end of assembly supply line 39.
The lamination for adhering to oiliness brazing flux flows into the belt input line 31 in stacked wafer cells 3 by PU rope pipeline 4, warp
It crosses diversion mechanism 32 and the lamination of a runner is split into two runners, be supplied respectively to the crawl of Liang Taisizhou robot 35, four axis machines
People 35 identifies lamination orientation by industrial camera, determines whether to rotate lamination to be placed on according to actual needs to pre-install support
In disk 36.After filling 11 laminations in prepackage pallet 36, the feed of six-joint robot 38 is transported to by prepackage pallet pipeline 4
Position, empty prepackage pallet 36 returns to the blowing station of four axis robots 35 by pallet lift 37 after crawl.
Be four station rotary disks 310 in merry-go-round type bunker 34, there is 6 lamination racks on each station, wherein the last one
To reserve lamination rack 312.Merry-go-round type bunker 34 includes opening lamination rack, silent lamination rack, six-joint robot 38
Including visual sensor and weighing instrument, six-joint robot 38 will grab opening lamination and silent lamination in laminated combination and rack
It is assembled, carries out vision-based detection and weighing after the completion, qualified lamination assembly is inputted into assembly pallet 311.
38 first step of six-joint robot is grabbing one group of laminated combination from prepackage pallet 36 for discharge position；Second step is in vision
A piece of silent lamination is drawn from the first silent lamination rack 314 under the guidance of sensor 313, from the second silent lamination rack
315 draw a piece of silent lamination；Third step is grabbing one group of laminated combination from prepackage pallet 36 for discharge position；4th step is regarding
Feel and draw a piece of opening lamination from opening lamination rack 316 under the guidance of sensor 313, from the silent lamination rack of third
317 draw a piece of silent lamination, draw a piece of silent lamination from the 4th silent lamination rack 318；5th step is for discharge position
One group of laminated combination is grabbed from prepackage pallet 36；6th step detects the good core composition of folding by weighing instrument and CCD
No assembly is qualified；7th step will test qualified core composition and be placed in assembly pallet 311.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
Art personnel can also make several improvements and modifications without departing from the principle of this utility model, these improvements and modifications
Also it should be regarded as the protection scope of the utility model.
Claims (10)
1. a kind of automobile batteries cooler core production line, it is characterised in that: including punch forming unit, oil removing apply pricker unit,
Stacked wafer cells, the punch forming unit and oil removing apply between pricker unit and oil removing applies and passes through between pricker unit and stacked wafer cells
Pipeline connection conveying core, coiled strip carry out punch forming formation lamination after being sent into punch forming unit, and lamination is sent by pipeline
To oil removing apply pricker unit carry out oil removing and apply pricker, finally by pipeline send to stacked wafer cells carry out lamination formed core at
Product.
2. automobile batteries cooler core production line according to claim 1, it is characterised in that: the punch forming unit
Including punching machine and molding die, coiled strip feeder is set, and the punching machine further includes punching machine control in front of the punch forming unit
Device, the coiled strip are sent through coiled strip feeder to the molding die, and the punch controller control punching machine rushes coiled strip
Swaging is at lamination.
3. automobile batteries cooler core production line according to claim 2, it is characterised in that: the oil removing applies pricker unit
Including heating degreasing unit and brazing flux applying device, the rear of heating degreasing unit is arranged in the brazing flux applying device, described
Several heating electrodes are set on heating degreasing unit, brazing flux spray head are set on the brazing flux applying device, the lamination is heated
After heated by electrodes oil removing, it is spraying that the brazing flux spray head carries out brazing flux to it.
4. automobile batteries cooler core production line according to claim 3, it is characterised in that: the heating electrode adds
Hot temperature is 200 DEG C.
5. automobile batteries cooler core production line according to claim 3, it is characterised in that: the brazing flux spray head sprays
Umbrella-shaped spray.
6. automobile batteries cooler core production line according to any one of claim 1 to 5, it is characterised in that: described
Stacked wafer cells include belt input line, diversion mechanism, two-way prepackage pipeline and merry-go-round type bunker, are all set per prepackage pipeline all the way
A four axis robots are set, per pre-installing all the way prepackage pallet are all installed on pipeline, pre-install the both ends of pipeline all the way every
Pallet lift is installed, the merry-go-round type bunker and six-joint robot, the belt are set in the rear end of two-way prepackage pipeline
Lamination is input to diversion mechanism by input line, and lamination is divided into two-way by the diversion mechanism, and four axis robot will be per all the way
Lamination is carried to the corresponding prepackage pallet pre-installed on pipeline and combines, and the prepackage pallet is carried and supplied by pallet lift
It answers, two-way is pre-installed the laminated combination in the pallet on pipeline by the six-joint robot, and is existed according to preset assembling mode
Qualified lamination assembly is combined into the merry-go-round type bunker.
7. automobile batteries cooler core production line according to claim 6, it is characterised in that: the two-way prepackage conveying
The rear end of line also sets up assembly supply line, and rotating disk is arranged on the assembly supply line, and in the front end of assembly supply line, setting is total
At pallet, pallet lift is set in the rear end of the assembly supply line.
8. automobile batteries cooler core production line according to claim 7, it is characterised in that: the assembly supply line with
The pre- shape pipeline of two-way is arranged vertically.
9. automobile batteries cooler core production line according to claim 7, it is characterised in that: the merry-go-round type bunker includes
Be open lamination rack, silent lamination rack, and the six-joint robot includes visual sensor and weighing instrument, the six axis machine
Device people assembles laminated combination and crawl opening lamination and silent lamination in rack, carries out vision-based detection and title after the completion
Qualified lamination assembly is inputted the assembly pallet by weight.
10. automobile batteries cooler core production line according to claim 9, it is characterised in that: the merry-go-round type bunker is also
Reserved lamination rack is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820795303.0U CN208696032U (en) | 2018-05-25 | 2018-05-25 | Automobile batteries cooler core production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820795303.0U CN208696032U (en) | 2018-05-25 | 2018-05-25 | Automobile batteries cooler core production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208696032U true CN208696032U (en) | 2019-04-05 |
Family
ID=65934590
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820795303.0U Active CN208696032U (en) | 2018-05-25 | 2018-05-25 | Automobile batteries cooler core production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208696032U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108817175A (en) * | 2018-05-25 | 2018-11-16 | 上海加冷松芝汽车空调股份有限公司 | Automobile batteries cooler core production line |
| CN114888432A (en) * | 2022-01-24 | 2022-08-12 | 郑红菊 | Intelligent welding equipment and welding process for lithium battery punching sheet and lamination for new energy automobile |
-
2018
- 2018-05-25 CN CN201820795303.0U patent/CN208696032U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108817175A (en) * | 2018-05-25 | 2018-11-16 | 上海加冷松芝汽车空调股份有限公司 | Automobile batteries cooler core production line |
| CN114888432A (en) * | 2022-01-24 | 2022-08-12 | 郑红菊 | Intelligent welding equipment and welding process for lithium battery punching sheet and lamination for new energy automobile |
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