CN208679844U - Automobile-used fastener on-line detecting system - Google Patents
Automobile-used fastener on-line detecting system Download PDFInfo
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- CN208679844U CN208679844U CN201820463049.4U CN201820463049U CN208679844U CN 208679844 U CN208679844 U CN 208679844U CN 201820463049 U CN201820463049 U CN 201820463049U CN 208679844 U CN208679844 U CN 208679844U
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Abstract
The utility model provides a kind of automobile-used fastener on-line detecting system applied to automobile-used fastener production equipment technology, fastener transfer dish (2) and stop collar (5) are set on the system framework (1) of the automobile-used fastener on-line detecting system, multiple fastener card slots (4) arranged by gap are arranged in fastener transfer dish (2) outer ring, stop collar (5) are arranged in fastener transfer dish (2) outer ring, multiple fastener body detection sensors (8) are set on device frame (1), each fastener body detection sensor (8) is configured to be respectively aligned to the structure of fastener check bit (9), the automobile-used fastener on-line detecting system and online test method of the utility model, it can facilitate and automobile-used fastener after processing is completed is detected, improve testing result accuracy, simultaneously to meeting the requirements Non-defective unit fastener and substandard products fastener carry out categorised collection respectively, improve the degree of automation, meet large-scale production demand.
Description
Technical field
The utility model belongs to automobile-used fastener production equipment technology, more specifically, be related to it is a kind of automobile-used tight
Firmware on-line detecting system, the utility model further relate to a kind of automobile-used fastener online test method.
Background technique
It after the completion of automobile-used fastener production, needs to detect automobile-used fastener, to ensure that fastener indices are full
Foot requires, and substandard products fastener is avoided to flow out.In the prior art, to the detection of the automobile-used fastener of finished product, have by manually being examined
It surveys, but manual detection efficiency is low, labor intensity is high.And different testing staff's subjectivities influence, and also cause testing result consistent
Property is poor, influences testing result.And it is detected by detection device, the detection system for being also suitble to enterprise to apply without improving at present
System, causing fastener to detect, the degree of automation is low or testing result error is big, so that more substandard products fastener passes through inspection
It surveys, influences testing result.
Utility model content
The technical problem to be solved by the utility model is in view of the deficiencies of the prior art, it is simple to provide a kind of structure, energy
It is enough that conveniently and efficiently automobile-used fastener after processing is completed is detected, improve testing result accuracy, while to conforming to
The non-defective unit fastener and substandard products fastener asked carry out categorised collection respectively, improve the degree of automation, and it is strong to reduce operator's labour
Degree, meets the automobile-used fastener on-line detecting system of large-scale production demand.
Solve the problems, such as techniques discussed above, the technical solution that the utility model is taken are as follows:
The utility model is a kind of automobile-used fastener on-line detecting system, the automobile-used fastener on-line detecting system packet
System framework is included, fastener transfer dish and stop collar, fastener transfer dish and conveying dish driving are set on the system framework
Motor connection, conveying disk-drive motor are connect with control unit, and fastener transfer dish outer ring is arranged multiple by the tight of gap arrangement
Stop collar is arranged in firmware card slot, fastener transfer dish outer ring, and the feed openings and fastener of one position of stop collar are defeated
Members are sent, the discharge openings of another position of stop collar are connected to fastener output block, set on the device frame
Multiple fastener body detection sensors are set, each fastener body detection sensor is configured to be respectively aligned to fastener inspection
The structure of location, multiple fastener body detection sensors are along fastener check bit one week by gap arrangement, each fastener sheet
Body detecting sensor is connect with the control unit respectively, and multiple fastener body detection sensors are configured to 360 ° and cover
Lid passes through the structure of the fastener body side of the fastener to be detected of fastener check bit, and the control unit is set as depositing
Contain the structure of the fastener body surface defect standard scale of fastener to be detected.
The discharge openings being connected to fastener output block include non-defective unit fastener delivery port and substandard products fastener delivery outlet,
Non-defective unit fastener delivery port is connected to non-defective unit fastener collection box, and substandard products fastener delivery outlet and substandard products fastener collection box connect
It is logical, notch section is set on stop collar, notch section is arranged the lever that can block notch section, lever with can control lever lifting
The connection of lever motor, lever motor are connect with control unit.
When the control unit control conveying disk-drive motor drives the rotation of fastener transfer dish, fastener transfer dish is set
The fastener for being able to drive and clamping in the fastener limit chamber that each fastener card slot and stop collar are formed is set to successively through tension
The structure at firmware check bit position.
The automobile-used fastener on-line detecting system further includes fastener head diameter dimension detection sensor, described
Fastener head diameter dimension detection sensor is mounted on fastener check bit top position, the detection of fastener head diameter dimension
Sensor is connect with control unit, is set as being stored with fastener head diameter dimension standard figures model in the control unit
The structure enclosed.
The automobile-used fastener on-line detecting system further includes fastener thread spacing dimension detection sensor, described
Fastener thread spacing dimension detection sensor is mounted on fastener check bit lateral location, the detection of fastener thread spacing dimension
Sensor is connect with control unit, is set as being stored with fastener thread spacing dimension standard figures model in the control unit
The structure enclosed.
The automobile-used fastener on-line detecting system further includes fastener head thickness detection sensor, described
Fastener head thickness detection sensor is mounted on fastener check bit lateral location, the detection of fastener head thickness
Sensor is connect with control unit, is set as being stored with fastener head thickness standard figures model in the control unit
The structure enclosed.
The automobile-used fastener on-line detecting system further includes fastener subpackage apparatus, the fastener subpackage apparatus
Including separating packing rotating disc, in system framework external position, separating packing rotating disc setting is defeated in non-defective unit fastener for the separating packing rotating disc setting
The outlet end lower position of mouth is sent, separating packing rotating disc driving motor, the separating packing rotating disc driving motor is arranged in separating packing rotating disc lower end
It is connect with control unit, multiple subpackage boxes is set on separating packing rotating disc, control unit is configured to control separating packing rotating disc driving electricity
The structure of machine start and stop；Notch is set on the non-defective unit fastener delivery port, inserts opening-closing plate part in notch, non-defective unit fastener is defeated
Send and telescopic cylinder be set on mouth, the telescopic rod of telescopic cylinder connect with opening and closing plate, telescopic cylinder with can control telescopic cylinder
Flexible control unit connection.
The separating packing rotating disc is disc structure, and separating packing rotating disc upper surface is multiple along the activity setting in one week of separating packing rotating disc upper surface
By the subpackage box that gap is arranged, sensor for countering, the sensor for countering and control is arranged in non-defective unit fastener delivery port position
Component connection.
It is set as being stored with standard number numerical value when subpackage box is filled with the fastener of setting quantity in the control unit
Structure, fastener subpackage apparatus starting after, control unit be configured to control telescopic cylinder telescopic rod be in it is contraction-like
State, so that the structure that opening and closing plate is in close state, when opening and closing plate is in close state, non-defective unit fastener is configured to
After the structure of non-defective unit fastener delivery port accumulation, fastener subpackage apparatus starting, sensor for countering is configured to entrance
The structure that the non-defective unit fastener of non-defective unit fastener delivery port is counted is set when the fastener quantity of sensor for countering statistics reaches
When fixed number amount, the telescopic rod that control unit is configured to control telescopic cylinder is in stretching state, so that opening and closing plate is in
The structure of opening state, in the open state, the non-defective unit fastener into non-defective unit fastener delivery port is set as opening and closing plate
The structure being able to enter in a subpackage box of non-defective unit fastener delivery port outlet end lower position.
The non-defective unit fastener of non-defective unit fastener delivery port accumulation is transported to below non-defective unit fastener delivery port outlet end
After in one subpackage box of position, the telescopic rod that control unit is configured to control telescopic cylinder is shunk, so that opening and closing plate
The structure being in close state controls the fastener conveying after the telescopic rod of control unit control control telescopic cylinder is shunk
Conveying fluting is set on component, and conveying fluting one end is connected to fastener transfer dish, conveys the fluting other end and stop collar one
The feed openings of position are connected to, and the automobile-used fastener on-line detecting system further includes level sensor, and the material position passes
The conveying fluting lateral location of fastener transfer unit is arranged in sensor, and level sensor is connect with control unit, the material
Level sensor is arranged in fastener transfer dish position simultaneously.
Air pump is arranged in the non-defective unit fastener delivery port, and air pump is connect with control unit, and air pump includes high-pressure air pipe, high
The gas outlet of air pipe is set as the structure of alignment non-defective unit fastener delivery port, the fastener card slot of fastener transfer dish and limit
When the non-defective unit fastener clamped in the fastener limit chamber that ring is formed passes through air pump position, high-pressure air pipe is configured to this is good
Product fastener blows off the structure of non-defective unit fastener delivery port.Above structure, air pump grasp work section under control unit control
It plays, when each non-defective unit fastener is moved to non-defective unit fastener delivery port position, control unit controls air pump starting, high-pressure air pipe
Gas applies blowing force on the non-defective unit fastener, which is blown off non-defective unit fastener delivery port, it is tight to complete non-defective unit
Firmware is collected.
Between the fastener body detection sensor, fastener head diameter dimension detection sensor, fastener thread
Fastener detection part, fastener test section are formed away from size detection sensor, fastener head thickness detection sensor
Part detect by fastener check bit fastener be substandard products fastener when, control unit be configured to control lever motor
It rotates, thus the structure for driving lever to rise, when the rotation of lever motor drives lever to rise, the substandard products fastener detected is arranged
For the structure that can fall into substandard products fastener collection box from substandard products fastener delivery outlet.
The utility model further relates to a kind of automobile-used fastener online test method, the automobile-used fastener on-line checking side
The detecting step of method are as follows: 1) start automobile-used fastener on-line detecting system, control unit controls fastener transfer unit from charging
Opening conveys fastener to be detected to fastener transfer dish, and fastener transfer dish drives to be detected tight in each fastener card slot
Firmware successively passes through fastener check bit；2) when each fastener to be detected passes through fastener check bit, multiple fastener bodies
Detection sensor senses fastener to be detected, and multiple fastener body detection sensors were along fastener body to be detected one week
360 ° of covering fastener body surfaces to be detected, detect one weekly form planar defect of fastener body surface to be detected；3) tight
When one perimeter surface existing defects of fastener body surface to be detected are not detected in this body detecting sensor of firmware, show that this is to be detected
Fastener is non-defective unit fastener, fastener body detection sensor not within the scope of setting time to control unit feedback signal,
Control unit control fastener transfer dish rotation, by discharge openings by the non-defective unit fastener from fastener output block export into
Row is collected；4) when fastener body detection sensor detects one perimeter surface existing defects of fastener body surface to be detected, table
The bright fastener to be detected is substandard products fastener, detects the fastener body detection sensor of surface defect in setting time model
Enclose interior to control unit feedback signal, control unit controls automobile-used fastener on-line detecting system and eliminates the substandard products fastener
Automobile-used fastener on-line detecting system；5) it repeats the above steps, completes automobile-used fastener on-line checking in batches.
When each fastener to be detected passes through fastener check bit, fastener head diameter dimension detection sensor waits for this
Detection fastener fastener head diameter dimension detected, when fastener head diameter dimension detection sensor detect to
Detect fastener fastener head diameter dimension in standard scale when, control unit within the scope of setting time not to
Control unit feedback signal, control unit controls the rotation of fastener transfer dish, by discharge openings that the non-defective unit fastener is urgent
The output of firmware output block is collected, when fastener head diameter dimension detection sensor detects the tight of fastener to be detected
When fastener heads diameter dimension is not in standard scale, control unit is within the scope of setting time to control unit feedback letter
Number, control unit controls automobile-used fastener on-line detecting system and the substandard products fastener is eliminated automobile-used fastener on-line checking system
System.
When each of described fastener to be detected passes through fastener check bit, fastener thread spacing dimension detection sensor
The fastener thread spacing dimension of the fastener to be detected is detected, when fastener thread spacing dimension detection sensor is examined
When measuring the fastener thread spacing dimension of fastener to be detected in standard scale, control unit is in setting time range
Inside not to control unit feedback signal, control unit controls the rotation of fastener transfer dish, is fastened the non-defective unit by discharge openings
Part is collected from the output of fastener output block, when fastener thread spacing dimension detection sensor detects fastening to be detected
When the fastener thread spacing dimension of part is not in standard scale, control unit is within the scope of setting time to control unit
Feedback signal, control unit controls automobile-used fastener on-line detecting system, and that the substandard products fastener eliminated automobile-used fastener is online
Detection system.
When each of described fastener to be detected passes through fastener check bit, fastener head thickness detection sensor
The fastener head thickness of the fastener to be detected is detected, when fastener head thickness detection sensor is examined
When measuring the fastener head thickness of fastener to be detected in standard scale, control unit is in setting time range
Inside not to control unit feedback signal, control unit controls the rotation of fastener transfer dish, is fastened the non-defective unit by discharge openings
Part is collected from the output of fastener output block, when fastener head thickness detection sensor detects fastening to be detected
When the fastener head thickness of part is not in standard scale, control unit is within the scope of setting time to control unit
Feedback signal, control unit controls automobile-used fastener on-line detecting system, and that the substandard products fastener eliminated automobile-used fastener is online
Detection system.
The control unit controls automobile-used fastener on-line detecting system and substandard products fastener is eliminated automobile-used fastener
When on-line detecting system, is rotated by the lever motor that control unit controls the notch section position being arranged on stop collar, drive shelves
Bar rise, portion of making a breach so that substandard products fastener from substandard products fastener delivery outlet be output in substandard products fastener collection box into
Row is collected.
Using the technical solution of the utility model, can obtain it is below the utility model has the advantages that
Automobile-used fastener on-line detecting system described in the utility model and online test method are produced in automobile-used fastener
After the completion, batch detection conveniently and efficiently can be carried out to fastener, detection sensor can cover all around what needs detected
Fastener detection position, and realize the automation control of detection, ensure that examination criteria is unified in detection process, reduces artificial dry
It relates to, improves testing result.Automobile-used fastener on-line detecting system described in the utility model and online test method, can facilitate
Quickly automobile-used fastener after processing is completed is detected, improves testing result accuracy, while to satisfactory good
Product fastener and substandard products fastener carry out categorised collection respectively, improve the degree of automation, reduce labor intensity of operating staff, meet
Large-scale production demand.
Detailed description of the invention
Brief description is made to content expressed by each attached drawing of this specification and the label in figure below:
Fig. 1 is the overlooking structure diagram of automobile-used fastener on-line detecting system described in the utility model；
Fig. 2 is the side structure schematic view of automobile-used fastener on-line detecting system described in the utility model；
Fig. 3 is the structural representation of the fastener subpackage apparatus of automobile-used fastener on-line detecting system described in the utility model
Figure；
It is attached in the figure, it is marked as 1, system framework；2, fastener transfer dish；3, disk-drive motor is conveyed；4, fastener card slot；
5, stop collar；6, fastener transfer unit；7, fastener output block；8, fastener body detection sensor；9, fastener is examined
Location；10, control unit；11, fastener limit chamber；12, fastener head diameter dimension detection sensor；13, fastener spiral shell
Tooth spacing dimension detection sensor；14, fastener head thickness detection sensor；15, conveying fluting；16, material position senses
Device；17, non-defective unit fastener delivery port；18, substandard products fastener delivery outlet；19, notch section；20, lever；21, lever motor；22,
Air pump；23, high-pressure air pipe；24, fastener to be detected；25, separating packing rotating disc；26, separating packing rotating disc driving motor；27, subpackage box；
28, notch；29, it is opened and closed plate；30, telescopic cylinder；31, sensor for countering.
Specific embodiment
Below against attached drawing, by the description of the embodiment, such as related to specific embodiment of the present utility model
The shape of each component, construction, the mutual alignment between each section and connection relationship, the effect of each section and working principle etc. make into
The detailed description of one step:
As shown in attached drawing 1- attached drawing 3, the utility model is a kind of automobile-used fastener on-line detecting system, and described is automobile-used tight
Firmware on-line detecting system includes system framework 1, fastener transfer dish 2 and stop collar 5 is arranged on the system framework 1, tightly
Firmware transfer dish 2 is connect with conveying disk-drive motor 3, and conveying disk-drive motor 3 is connect with control unit 10, fastener conveying
Multiple fastener card slots 4 arranged by gap are arranged in 2 outer ring of disk, and stop collar 5, the limit is arranged in 2 outer ring of fastener transfer dish
The feed openings of position ring 5 one positions be connected tos with fastener transfer unit 6, the discharge openings of 5 another position of stop collar with tightly
Firmware output block 7 is connected to, and multiple fastener body detection sensors 8, each fastener is arranged on the device frame 1
This body detecting sensor 8 is configured to be respectively aligned to the structure of fastener check bit 9, multiple fastener body detection sensors
8 along fastener check bit 9 one weeks by gap arrange, each fastener body detection sensor 8 respectively with the control unit
10 connections, multiple fastener body detection sensors 8 are configured to 360 ° of coverings by the to be detected tight of fastener check bit 9
The structure of the fastener body side of firmware, the control unit 10 are set as being stored with the fastener sheet of fastener to be detected
The structure of body surface planar defect standard scale.Above structure can be conveniently and efficiently right after the completion of the production of automobile-used fastener
Fastener carries out batch detection, and detection sensor can cover all around the fastener detection position for needing to detect, and realize
The automation control of detection ensures that examination criteria is unified in detection process, reduces artificial interference, improves testing result reliability,
Artificial detection is no longer needed, manual working labor intensity is reduced, improves testing result consistency.It is described in the utility model automobile-used
Fastener on-line detecting system, structure is simple, can conveniently and efficiently detect, mention to automobile-used fastener after processing is completed
High detection result accuracy, while categorised collection is carried out respectively to satisfactory non-defective unit fastener and substandard products fastener, it improves
The degree of automation reduces labor intensity of operating staff, meets large-scale production demand.
The discharge openings being connected to fastener output block 7 include non-defective unit fastener delivery port 17 and the output of substandard products fastener
Mouth 18, non-defective unit fastener delivery port 17 is connected to non-defective unit fastener collection box, substandard products fastener delivery outlet 18 and substandard products fastener
Collection box is connected to, and notch section 19 is arranged on stop collar 5, and the lever 20 that can block notch section 19, lever 20 is arranged in notch section 19
It is connect with the lever motor 21 that can control the lifting of lever 20, lever motor 21 is connect with control unit 10.Above structure, in institute
It, can area according to testing result after the on-line monitoring system stated is to each fastener to be detected detection by fastener check bit
Non-defective unit fastener and substandard products fastener are separated, different disposal measure then is taken for two kinds of fasteners.When being non-defective unit fastener,
Control unit will not be risen by lever motor control lever, the fastener conveying that the non-defective unit fastener after detecting at this time is rotated
Disk 2 is transported to always non-defective unit fastener delivery port 17, is then collected.And when being substandard products fastener after detecting, control unit
It is risen by lever motor control lever, it is tight that substandard products fastener will not be moved to non-defective unit in the drive of the fastener transfer dish of rotation
Firmware delivery port 17 will be fallen from the notch section close to substandard products fastener delivery outlet 18, to fall into the output of substandard products fastener
Mouth 18 realizes that substandard products fastener is collected.
When the control conveying disk-drive motor 3 of control unit 10 drives fastener transfer dish 2 to rotate, fastener conveying
The fastener clamped in the fastener limit chamber 11 that disk 2 is configured to drive each fastener card slot 4 and stop collar 5 to be formed according to
The secondary structure by 9 position of fastener check bit.Above structure, each band detect fastener when fastener transfer dish conveys,
It will realize reliable grip, will not shake or play.
The automobile-used fastener on-line detecting system further includes fastener head diameter dimension detection sensor 12, institute
The fastener head diameter dimension detection sensor 12 stated is mounted on 9 top position of fastener check bit, fastener head diameter
Size detection sensor 12 is connect with control unit 10, is set as being stored with fastener head diameter in the control unit 10
The structure of dimensional standard numberical range.Above structure, fastener head diameter dimension detection sensor 12 can be to be detected tight
Firmware carries out the detection of fastener head diameter dimension.
The automobile-used fastener on-line detecting system further includes fastener thread spacing dimension detection sensor 13, institute
The fastener thread spacing dimension detection sensor 13 stated is mounted on 9 lateral location of fastener check bit, fastener thread spacing
Size detection sensor 13 is connect with control unit 10, is set as being stored with fastener thread spacing in the control unit 10
The structure of dimensional standard numberical range.Above structure, fastener thread spacing dimension detection sensor 13 can be to be detected tight
Firmware carries out the detection of fastener thread spacing dimension.
The automobile-used fastener on-line detecting system further includes fastener head thickness detection sensor 14, institute
The fastener head thickness detection sensor 14 stated is mounted on 9 lateral location of fastener check bit, fastener head thickness
Size detection sensor 14 is connect with control unit 10, is set as being stored with fastener head thickness in the control unit 10
The structure of dimensional standard numberical range.Above structure, fastener head thickness detection sensor 14 can be to be detected tight
Firmware carries out the detection of fastener head thickness.
The automobile-used fastener on-line detecting system further includes fastener subpackage apparatus, the fastener subpackage apparatus
Including separating packing rotating disc 25, in 1 external position of system framework, the setting of separating packing rotating disc 2 is tight in non-defective unit for the setting of separating packing rotating disc 25
Separating packing rotating disc driving motor 26, the packing is arranged in the outlet end lower position of firmware delivery port 17,25 lower end of separating packing rotating disc
Turntable driving motor 26 is connect with control unit 10, and multiple subpackage boxes 27 are arranged on separating packing rotating disc 25, and control unit 10 is set as
The structure of 26 start and stop of separating packing rotating disc driving motor can be controlled；Notch 28, notch are set on the non-defective unit fastener delivery port 17
Insert opening-closing plate parts 29 in 28, telescopic cylinder 30 be set on non-defective unit fastener delivery port 17, the telescopic rod of telescopic cylinder 30 with open
Closing plate part 29 connects, and the control unit 10 flexible with that can control telescopic cylinder 30 of telescopic cylinder 30 is connect.
The separating packing rotating disc 25 is disc structure, and 25 upper surface of separating packing rotating disc is set along the activity in one week of 25 upper surface of separating packing rotating disc
Multiple subpackage boxes 27 arranged by gap are set, sensor for countering 31, the counting is arranged in 17 position of non-defective unit fastener delivery port
Sensor 31 is connect with control unit 10.
It is set as being stored with standard number when subpackage box 27 is filled with the fastener of setting quantity in the control unit 10
The structure of numerical value, after the starting of fastener subpackage apparatus, control unit 10 is configured at the telescopic rod of control telescopic cylinder 30
In contraction state, so that the structure that opening and closing plate 29 is in close state, when opening and closing plate 29 is in close state, non-defective unit is fastened
Part is configured to the structure accumulated in non-defective unit fastener delivery port 17, after the starting of fastener subpackage apparatus, sensor for countering 31
It is configured to the structure counted to the non-defective unit fastener for entering non-defective unit fastener delivery port 4, when sensor for countering 12 is united
When the fastener quantity of meter reaches setting quantity, the telescopic rod that control unit 8 is configured to control telescopic cylinder 30, which is in, to be stretched
It does well, so that the structure that opening and closing plate 29 is in the open state, opening and closing plate 29 in the open state, is fastened into non-defective unit
The non-defective unit fastener of part delivery port 17 is configured to one point into 17 outlet end lower position of non-defective unit fastener delivery port
Structure in mounted box 27.The non-defective unit fastener that non-defective unit fastener delivery port 17 is accumulated is transported to positioned at non-defective unit fastener delivery port 17
After in one subpackage box 27 of outlet end lower position, the telescopic rod that control unit 10 is configured to control telescopic cylinder 30 is received
Contracting, so that the structure that opening and closing plate 29 is in close state, the telescopic rod of the control control telescopic cylinder 30 of control unit 10 is shunk
Afterwards, control unit 10 is also configured to that the rotation drive rotation of separating packing rotating disc 25 of separating packing rotating disc driving motor 26 can be controlled, so that separately
One subpackage box 27 turns to the structure of 17 outlet end lower position of non-defective unit fastener delivery port.Above structure, fastener packing
After device starting, the telescopic rod of control unit control telescopic cylinder is in contraction state, so that opening and closing plate is in close state,
At this moment, it accumulates into the non-defective unit fastener of non-defective unit fastener delivery port in non-defective unit fastener delivery port, and is fastened in each non-defective unit
When part enters non-defective unit fastener delivery port, sensor for countering can all carry out technology.When the fastener quantity of sensor for countering statistics
Reach setting quantity when meeting the quantity of one subpackage box, control unit controls the telescopic rod of telescopic cylinder in stretching shape
State, so that opening and closing plate is opened, at this moment, the non-defective unit fastener for being deposited in non-defective unit fastener delivery port is able to enter non-defective unit fastener
In one subpackage box of delivery port outlet end lower position.And when the non-defective unit fastener of non-defective unit fastener delivery port accumulation is transported to
After in a subpackage box of non-defective unit fastener delivery port outlet end lower position, control unit can control stretching for telescopic cylinder
Contracting bar is shunk, so that opening and closing plate is in close state again, and at this point, after the fastener subpackage apparatus is again started up,
Non-defective unit fastener is accumulated again.And after the telescopic rod of control unit control control telescopic cylinder is shunk, control unit can also
It controls driving motor rotation and drives separating packing rotating disc rotation, so that another subpackage box turns to non-defective unit fastener delivery port outlet end
Non-defective unit fastener can be realized continuously to different subpackage boxes and be dispensed to repeat the above steps by lower position.This
Sample realizes the automatic monitoring packing of subpackage box packing fastener amount, improves automation packing degree, improve efficiency, reduce operation
Personnel labor intensity.
Setting conveying fluting 15 on the fastener transfer unit 6, conveying 15 one end of fluting and fastener transfer dish connect
Logical, conveying 15 other ends of fluting are connected to the feed openings of 5 one positions of stop collar, the automobile-used fastener on-line checking system
System further includes level sensor 16, and 15 sides of conveying fluting of fastener transfer unit 6 are arranged in the level sensor 16
Position, level sensor 16 are connect with control unit 10, and the level sensor 16 is arranged in fastener transfer dish position simultaneously
It sets.Above structure can monitor charging situation by the setting of level sensor so that charging will not terminal, will not be excessively
It is crowded.When level sensor incudes less than fastener, control unit controls 6 feeding of fastener transfer unit, when material position senses
When device senses fastener, control unit controls fastener transfer unit 6 and suspends feeding, such cycle operation.
Air pump 22 is arranged in the non-defective unit fastener delivery port 17, and air pump 22 is connect with control unit 10, and air pump 22 includes
High-pressure air pipe 23, the gas outlet of high-pressure air pipe 23 are set as the structure of alignment non-defective unit fastener delivery port 17, fastener transfer dish
The non-defective unit fastener clamped in the fastener limit chamber 11 that 2 fastener card slot 4 and stop collar 5 is formed passes through 22 position of air pump
When, high-pressure air pipe 23 is configured to blowing off the non-defective unit fastener into the structure of non-defective unit fastener delivery port 17.Above structure,
By the setting of air pump, when each non-defective unit reaches non-defective unit fastener 17 position of delivery port at all times to the greatest extent, control unit controls air pump
Starting is primary, which is blown off in non-defective unit fastener delivery port 17, it is ensured that the fast and reliable realization of non-defective unit fastener
It collects.
The fastener body detection sensor 8, fastener head diameter dimension detection sensor 12, fastener thread
Spacing dimension detection sensor 13, fastener head thickness detection sensor 14 form fastener detection part, fastener
Detection part detect by fastener check bit 9 fastener be substandard products fastener when, control unit 10 is configured to control
Lever motor 21 processed rotates, thus the structure for driving lever 20 to rise, when the rotation of lever motor 21 drives lever 20 to rise, detection
Substandard products fastener out is configured to fall into the structure of substandard products fastener collection box from substandard products fastener delivery outlet 18.
The utility model further relates to that a kind of step is simple, can conveniently and efficiently to automobile-used fastener after processing is completed into
Row detection, improves testing result accuracy, while classifying respectively to satisfactory non-defective unit fastener and substandard products fastener
It collects, improves the degree of automation, reduce labor intensity of operating staff, the automobile-used fastener for meeting large-scale production demand is examined online
Survey method.
The detecting step of automobile-used fastener online test method described in the utility model are as follows: 1) start automobile-used fastener and exist
Line detection system, it is defeated to fastener from feed openings conveying fastener to be detected that control unit 10 controls fastener transfer unit 6
Disk 2 is sent, fastener transfer dish 2 drives the fastener to be detected in each fastener card slot 4 successively to pass through fastener check bit 9；
2) when each fastener to be detected passes through fastener check bit 9, multiple fastener body detection sensors 8 sense to be detected tight
Firmware, multiple fastener body detection sensors 8 are along one week 360 ° of covering fastener body to be detected of fastener body to be detected
One weekly form planar defect of fastener body surface to be detected is detected on surface；3) fastener body detection sensor 8 does not detect
When to one perimeter surface existing defects of fastener body surface to be detected, show that the fastener to be detected is non-defective unit fastener, fastening
For part this body detecting sensor 8 not within the scope of setting time to 10 feedback signal of control unit, control unit 10 controls fastener
Transfer dish 2 rotates, and is collected the non-defective unit fastener from the output of fastener output block 7 by discharge openings；4) fastener
When this body detecting sensor 8 detects one perimeter surface existing defects of fastener body surface to be detected, show the fastening to be detected
Part is substandard products fastener, detects the fastener body detection sensor 8 of surface defect within the scope of setting time to control unit
10 feedback signal of part, control unit 10 control automobile-used fastener on-line detecting system the substandard products fastener is eliminated it is automobile-used tight
Firmware on-line detecting system；5) it repeats the above steps, completes automobile-used fastener on-line checking in batches.
When each fastener to be detected passes through fastener check bit 9, fastener head diameter dimension detection sensor 12 is right
The fastener head diameter dimension of the fastener to be detected is detected, when fastener head diameter dimension detection sensor 12 is examined
When measuring the fastener head diameter dimension of fastener to be detected in standard scale, control unit 10 is in setting time model
Not to 10 feedback signal of control unit in enclosing, control unit 10 controls fastener transfer dish 2 and rotates, by discharge openings that this is good
Product fastener is collected from the output of fastener output block 7, when fastener head diameter dimension detection sensor 12 detects
When the fastener head diameter dimension of fastener to be detected is not in standard scale, control unit 10 is in setting time range
It is interior to 10 feedback signal of control unit, control unit 10 control automobile-used fastener on-line detecting system by the substandard products fastener reject
Automobile-used fastener on-line detecting system out.
When each of described fastener to be detected passes through fastener check bit 9, fastener thread spacing dimension detection sensing
Device 13 detects the fastener thread spacing dimension of the fastener to be detected, senses when fastener thread spacing dimension detects
When device 13 detects that the fastener thread spacing dimension of fastener to be detected is in standard scale, control unit 10 is being set
Not to 10 feedback signal of control unit in time range, control unit 10 controls fastener transfer dish 2 and rotates, and passes through discharge openings
The non-defective unit fastener is collected from the output of fastener output block 7, when fastener thread spacing dimension detection sensor 13
When detecting the fastener thread spacing dimension of fastener to be detected not in standard scale, control unit 10 is in setting
Between in range to 10 feedback signal of control unit, control unit 10 controls automobile-used fastener on-line detecting system and fastens the substandard products
Part eliminates automobile-used fastener on-line detecting system.
When each of described fastener to be detected passes through fastener check bit 9, fastener head thickness detection sensing
Device 14 detects the fastener head thickness of the fastener to be detected, senses when fastener head thickness detects
When device 14 detects that the fastener head thickness of fastener to be detected is in standard scale, control unit 10 is being set
Not to 10 feedback signal of control unit in time range, control unit 10 controls fastener transfer dish 2 and rotates, and passes through discharge openings
The non-defective unit fastener is collected from the output of fastener output block 7, when fastener head thickness detection sensor 13
When detecting the fastener head thickness of fastener to be detected not in standard scale, control unit 10 is in setting
Between in range to 10 feedback signal of control unit, control unit 10 controls automobile-used fastener on-line detecting system and fastens the substandard products
Part eliminates automobile-used fastener on-line detecting system.
The control unit 10 controls automobile-used fastener on-line detecting system and substandard products fastener is eliminated automobile-used fastening
When part on-line detecting system, 21 turns of lever motor of 19 position of notch section being arranged on stop collar 5 are controlled by control unit 10
It is dynamic, drive lever 20 to rise, portion 19 of making a breach, so that from substandard products fastener delivery outlet 18 to be output to substandard products tight for substandard products fastener
It is collected in firmware collection box.
Automobile-used fastener on-line detecting system described in the utility model and online test method are produced in automobile-used fastener
After the completion, batch detection conveniently and efficiently can be carried out to fastener, detection sensor can cover all around what needs detected
Fastener detection position, and realize the automation control of detection, ensure that examination criteria is unified in detection process, reduces artificial dry
It relates to, improves testing result.Automobile-used fastener on-line detecting system described in the utility model and online test method, can facilitate
Quickly automobile-used fastener after processing is completed is detected, improves testing result accuracy, while to satisfactory good
Product fastener and substandard products fastener carry out categorised collection respectively, improve the degree of automation, reduce labor intensity of operating staff, meet
Large-scale production demand.
Illustrative description is carried out to the utility model above in conjunction with attached drawing, it is clear that the utility model concrete implementation is simultaneously
It is not limited by aforesaid way, if the method concept of the utility model and the various improvement of technical solution progress are used, or
It is not improved that the conception and technical scheme of the utility model are directly applied into other occasions, in the protection of the utility model
In range.
Claims (10)
1. a kind of automobile-used fastener on-line detecting system, it is characterised in that: the automobile-used fastener on-line detecting system includes
Fastener transfer dish (2) and stop collar (5), fastener transfer dish (2) are arranged on the system framework (1) for system framework (1)
It is connect with conveying disk-drive motor (3), conveying disk-drive motor (3) is connect with control unit (10), and fastener transfer dish (2) is outside
Stop collar (5) are arranged in the multiple fastener card slots (4) by gap arrangement of circle setting, fastener transfer dish (2) outer ring, the limit
The feed openings of position (5) positions of ring are connected to fastener transfer unit (6), and the discharging of stop collar (5) another position is opened
Mouth is connected to fastener output block (7), and multiple fastener body detection sensors (8) are arranged on the system framework (1),
Each fastener body detection sensor (8) is configured to be respectively aligned to the structure of fastener check bit (9), multiple fasteners
This body detecting sensor (8) is along fastener check bit (9) one weeks by gap arrangement, each fastener body detection sensor (8)
It is connect respectively with the control unit (10), multiple fastener body detection sensors (8) are configured to 360 ° of covering warps
Cross the structure of the fastener body side of the fastener to be detected of fastener check bit (9), the control unit (10) setting
For be stored with fastener to be detected fastener body surface defect standard scale structure.
2. automobile-used fastener on-line detecting system according to claim 1, it is characterised in that: with fastener output block
(7) discharge openings being connected to include non-defective unit fastener delivery port (17) and substandard products fastener delivery outlet (18), and non-defective unit fastener is defeated
Mouth (17) is sent to be connected to non-defective unit fastener collection box, substandard products fastener delivery outlet (18) is connected to substandard products fastener collection box, limit
Notch section (19) are set on position ring (5), notch section (19) is arranged the lever (20) that can block notch section (19), lever (20) with
Lever motor (21) connection of lever (20) lifting can be controlled, lever motor (21) is connect with control unit (10).
3. automobile-used fastener on-line detecting system according to claim 1 or 2, it is characterised in that: the control unit
(10) when control conveying disk-drive motor (3) drives fastener transfer dish (2) rotation, fastener transfer dish (2) is configured to
The fastener clamped in the fastener limit chamber (11) for driving each fastener card slot (4) and stop collar (5) to be formed successively passes through
The structure at fastener check bit (9) position.
4. automobile-used fastener on-line detecting system according to claim 1 or 2, it is characterised in that: the automobile-used fastening
Part on-line detecting system further includes fastener head diameter dimension detection sensor (12), the fastener head diameter dimension
Detection sensor (12) is mounted on fastener check bit (9) top position, fastener head diameter dimension detection sensor (12)
It is connect with control unit (10), is set as being stored with fastener head diameter dimension standard figures in the control unit (10)
The structure of range.
5. automobile-used fastener on-line detecting system according to claim 1 or 2, it is characterised in that: the automobile-used fastening
Part on-line detecting system further includes fastener thread spacing dimension detection sensor (13), the fastener thread spacing dimension
Detection sensor (13) is mounted on fastener check bit (9) lateral location, fastener thread spacing dimension detection sensor (13)
It is connect with control unit (10), is set as being stored with fastener thread spacing dimension standard figures in the control unit (10)
The structure of range.
6. automobile-used fastener on-line detecting system according to claim 1 or 2, it is characterised in that: the automobile-used fastening
Part on-line detecting system further includes fastener head thickness detection sensor (14), the fastener head thickness
Detection sensor (14) is mounted on fastener check bit (9) lateral location, fastener head thickness detection sensor (14)
It is connect with control unit (10), is set as being stored with fastener head thickness standard figures in the control unit (10)
The structure of range.
7. automobile-used fastener on-line detecting system according to claim 1, it is characterised in that: the automobile-used fastener exists
Line detection system further includes fastener subpackage apparatus, and the fastener subpackage apparatus includes separating packing rotating disc (25), point
Turntable (25) setting is filled in system framework (1) external position, separating packing rotating disc (25) is arranged in non-defective unit fastener delivery port (17)
Separating packing rotating disc driving motor (26) are arranged in outlet end lower position, separating packing rotating disc (25) lower end, and the separating packing rotating disc drives electricity
Machine (26) is connect with control unit (10), is arranged on separating packing rotating disc (25) multiple subpackage boxes (27), and control unit (10) is set as
The structure of separating packing rotating disc driving motor (26) start and stop can be controlled；Notch is set on the non-defective unit fastener delivery port (17)
(28), opening-closing plate part (29) are inserted in notch (28), telescopic cylinder (30) is set on non-defective unit fastener delivery port (17), stretch gas
The telescopic rod of cylinder (30) is connect with opening and closing plate (29), telescopic cylinder (30) control flexible with that can control telescopic cylinder (30)
Component (10) connection.
8. automobile-used fastener on-line detecting system according to claim 7, it is characterised in that: the separating packing rotating disc (25) is
Disc structure, separating packing rotating disc (25) upper surface is along multiple points by gap arrangement of separating packing rotating disc (25) upper surface activity setting in one week
Sensor for countering (31) are arranged in mounted box (27), non-defective unit fastener delivery port (17) position, the sensor for countering (31) and control
Component (10) connection processed.
9. automobile-used fastener on-line detecting system according to claim 7 or 8, it is characterised in that: the control unit
(10) it is set as being stored with the structure of standard number numerical value when subpackage box (27) is filled with the fastener of setting quantity, fastener in
After subpackage apparatus starting, the telescopic rod that control unit (10) is configured to control telescopic cylinder (30) is in contraction state, makes
It must be opened and closed the structure that plate (29) is in close state, when opening and closing plate (29) is in close state, non-defective unit fastener is set as
The structure that can be accumulated in non-defective unit fastener delivery port (17), after the starting of fastener subpackage apparatus, sensor for countering (31) setting
For can be to the structure that be counted of non-defective unit fastener for entering non-defective unit fastener delivery port (17), when sensor for countering (31) unite
When the fastener quantity of meter reaches setting quantity, control unit (10) is configured at the telescopic rod of control telescopic cylinder (30)
In the state of stretching, so that the structure that opening and closing plate (29) is in the open state, opening and closing plate (29) in the open state, enters
The non-defective unit fastener of non-defective unit fastener delivery port (17) is configured to enter below non-defective unit fastener delivery port (17) outlet end
Structure in one subpackage box (27) of position.
10. automobile-used fastener on-line detecting system according to claim 9, it is characterised in that: non-defective unit fastener delivery port
(17) the non-defective unit fastener accumulated is transported to a subpackage box positioned at non-defective unit fastener delivery port (17) outlet end lower position
(27) after in, control unit (10) is configured to the structure that the telescopic rod of control telescopic cylinder (30) is shunk, control unit
(10) after the telescopic rod of control control telescopic cylinder (30) is shunk, control unit (10) is also configured to that separating packing rotating disc drive can be controlled
Dynamic motor (26) rotation drives separating packing rotating disc (25) rotation, so that another subpackage box (27) turns to non-defective unit fastener delivery port
(17) structure of outlet end lower position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820463049.4U CN208679844U (en) | 2018-03-30 | 2018-03-30 | Automobile-used fastener on-line detecting system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820463049.4U CN208679844U (en) | 2018-03-30 | 2018-03-30 | Automobile-used fastener on-line detecting system |
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| Publication Number | Publication Date |
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| CN208679844U true CN208679844U (en) | 2019-04-02 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108554841A (en) * | 2018-03-30 | 2018-09-21 | 芜湖强振汽车紧固件有限公司 | A kind of automobile-used fastener on-line detecting system |
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2018
- 2018-03-30 CN CN201820463049.4U patent/CN208679844U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108554841A (en) * | 2018-03-30 | 2018-09-21 | 芜湖强振汽车紧固件有限公司 | A kind of automobile-used fastener on-line detecting system |
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