CN208657899U - A kind of BEIQI MUSHROOM extract process units - Google Patents
A kind of BEIQI MUSHROOM extract process units Download PDFInfo
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- CN208657899U CN208657899U CN201721305317.1U CN201721305317U CN208657899U CN 208657899 U CN208657899 U CN 208657899U CN 201721305317 U CN201721305317 U CN 201721305317U CN 208657899 U CN208657899 U CN 208657899U
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- reaction kettle
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Abstract
A kind of BEIQI MUSHROOM extract process units of the utility model, belongs to extract production field；The technical issues of solution, there is provided a kind of BEIQI MUSHROOM extract process units, extracted extract, stable reaction to BEIQI MUSHROOM using enzyme under acidic environment using ultrasonic response kettle, recovery rate is high, it is not necessarily to ascending, descending temperature of reaction kettle in production process, saves the reaction time, reduces consumption；A kind of technical solution of use are as follows: BEIQI MUSHROOM extract process units, including pulverizer, bruisher, reaction kettle, hydrochloric acid storage tank and reaction enzymes storage tank, raw material enters pulverizer, pulverizer is connected with bruisher, bruisher smashs broken raw material for homogenate to pieces, bruisher and reaction forming, acid inlet is provided on reaction kettle, into enzyme mouth and water inlet, the discharge port of reaction kettle is connected with heating tank, the discharge port of heating tank is connected with deslagging device, the discharge port of deslagging device is connected with enrichment facility, filtered clear liquid is delivered in enrichment facility through the discharge port of deslagging device.
Description
Technical field
A kind of BEIQI MUSHROOM extract process units of the utility model, belongs to extract production technical field.
Background technique
BEIQI MUSHROOM is the Radix Astragali leftover bits and pieces and a variety of Chinese herbal medicines and crop by-product etc. produced using Chinese medicine west mountain Huashan Mountain
For compost, and a kind of full of nutrition, the higher new function edible mushroom of medical value cultivated.Its metabolite has pole
High medical value has antitumor polysaccharide protein, has the antibiotic of antibacterial action, reduces blood pressure, and prevents and treats cerebrovascular disorder
Micro Taurine, be also conducive to gastrointestinal effect bacterium sugar, mannose and digestive various enzymes etc..BEIQI MUSHROOM nutrition is rich
Richness, tasty, the interior high power amount selenides polysaccharide containing specific function, is that common mushroom is unexistent.
Lack the extraction device to BEIQI MUSHROOM extract in the prior art, therefore can not efficiently extract BEIQI MUSHROOM extracting
Object.
Utility model content
The utility model overcomes the shortcomings of the prior art, provides a kind of BEIQI MUSHROOM extract process units, benefit
Extract is extracted to BEIQI MUSHROOM using enzyme under acidic environment with ultrasonic response kettle, stable reaction, recovery rate is high, production process
In be not necessarily to ascending, descending temperature of reaction kettle, save the reaction time, reduce consumption.
In order to solve the above-mentioned technical problem, a kind of the technical solution adopted in the utility model are as follows: BEIQI MUSHROOM extract production
Device, including pulverizer, bruisher, reaction kettle, hydrochloric acid storage tank and reaction enzymes storage tank, raw material are entered by the pulverizer
Material mouth enters pulverizer, and the discharge port of the pulverizer is connected with the feeding inlet of bruisher, and the bruisher is by broken original
Material is smashed to pieces to be homogenized, and the discharge port of the bruisher and the feeding inlet of reaction kettle pass through piping connection, is arranged on the reaction kettle
There is acid inlet corresponding with the feeding inlet of hydrochloric acid storage tank and reaction enzymes storage tank and into enzyme mouth, is also set up on the reaction kettle
Have a water inlet, the discharge port of the reaction kettle is connected with heating tank, the heating tank by the reaction solution exported out of reaction kettle into
Row destroy the enzyme treatment, the discharge port of the heating tank are connected with deslagging device, and the deslagging device carried out the liquid after reaction
Filter, the discharge port of the deslagging device are connected with enrichment facility, and filtered clear liquid is conveyed through the discharge port of the deslagging device
Into enrichment facility.
The reaction kettle is ultrasonic response kettle.
The reaction kettle forms the double-deck knot by internal layer and outer wall for totally enclosed type hollow housing structure, side wall and bottom
Structure forms cavity between the internal layer and outer wall, heating tube is provided in the cavity, and the heating tube is that reaction kettle is added
Heat, the hollow portion of the reaction kettle are provided with the blender for stirring internal solvent, the blender be located on reaction kettle
The power device in portion connects.
Temperature sensor is provided with below the reaction kettle, the output end of the temperature sensor is connected with temperature tune
Regulating device.
The top of the reaction kettle is equipped with relief valve, pressure gauge and thermometer, and the safety anti-explosive mouth of the pressure gauge is equipped with
There is pressure gauge safety anti-explosive piece.
The top of the reaction kettle is equipped with sealed observation panel.
The deslagging device is centrifuge or is filter.
The enrichment facility is vacuum concentration pot or is spray dryer.
The flow control valve of control feed rate is provided on the pipeline.
Coupled between the blender and power device using magnetic coupling.
The utility model has the beneficial effect that compared with prior art
1, the present apparatus using cellulase treatment technology extract BEIQI MUSHROOM and a kind of manufactured nutrition and function have both it is natural
Extract is rich in a variety of amino acid, albumen, polypeptide, vitamin, minerals, selenides polysaccharide and Taurine, has unique dense
Strongly fragrant natural astragali mushroom flavor, the product solubility is good, readily soluble in 40 DEG C or more water, in weak acid, weak base or neutral aqueous solution
It is more stable, it can be used as functional component and flavor additives useful in food, seasoning and flavouring processing.
2, after BEIQI MUSHROOM is put into pulverizer by the present apparatus, by a series of processing, paste or powdered can be directly obtained
Extract, there is strict control in reaction temperature and time, and stable reaction, high production efficiency and obtained extract purity are high, product
Matter is good.
3, using pipeline, transmission mode, discharge port are directly connect with next stage feed inlet the present apparatus by pipeline step by step, are saved
The cost of manual handling, reduced person works' risk have been gone, while being easier to control the speed and temperature of charge of charging, has made to produce
Quality is higher.
4, the present apparatus using ultrasonic wave can temperature control reaction kettle, required temperature and pressure when reducing reaction kettle reaction shorten
Reaction time improves reaction speed and production efficiency, economizes on resources simultaneously, reduces energy consumption.
5, the entire reaction process of the present apparatus is all made of closed, and entire conveying and reaction process will not outwardly discharge nocuousness
Gas reduces the pollution to air, improves influence of the smell to working environment.
Detailed description of the invention
The utility model is described in more detail with reference to the accompanying drawing.
Fig. 1 is the overall structure diagram of the utility model.
Fig. 2 is the structural schematic diagram of reaction kettle.
In figure, 1 it is pulverizer, 2 is bruisher, 3 is reaction kettle, 4 is hydrochloric acid storage tank, 5 is reaction enzymes storage tank, 6 is
Heating tank, 7 be deslagging device, 8 be enrichment facility, 9 be temperature sensor, 10 be relief valve, 11 be pressure gauge, 12 be temperature
Meter, 13 be sealed observation panel, 14 be flow control valve, 31 be acid inlet, 32 be into enzyme mouth, 33 be water inlet, 34 be internal layer,
35 it is outer wall, 36 heating tubes, 37 be blender, 38 is power device.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is a part of the embodiment of the utility model, instead of all the embodiments；Based on the reality in the utility model
Example is applied, every other embodiment obtained by those of ordinary skill in the art without making creative efforts all belongs to
In the range of the utility model protection.
As depicted in figs. 1 and 2, a kind of BEIQI MUSHROOM extract process units of the utility model, including pulverizer 1, bruisher
2, reaction kettle 3, hydrochloric acid storage tank 4 and reaction enzymes storage tank 5, raw material enter pulverizer 1 by the feeding inlet of the pulverizer 1,
The discharge port of the pulverizer 1 is connected with the feeding inlet of bruisher 2, and the bruisher 2 smashs broken raw material to be homogenized to pieces,
The feeding inlet of the discharge port of the bruisher 2 and reaction kettle 3 is by piping connection, and in the present embodiment, the reaction kettle 3 is ultrasound
Wave reaction kettle is provided on the reaction kettle 3 corresponding with the feeding inlet of hydrochloric acid storage tank 4 and reaction enzymes storage tank 5 into acid
Mouthfuls 31 and into enzyme mouth 32, it is additionally provided with water inlet 33 on the reaction kettle 3, the discharge port of the reaction kettle is connected with heating tank 6,
The reaction solution exported out of reaction kettle 3 is carried out destroy the enzyme treatment by the heating tank 6, and the discharge port of the heating tank 6, which is connected with, to be removed
Slag device 7, the deslagging device 7 is centrifuge or is filter, is removed the gred in the present embodiment using centrifuge, the slagging-off
Liquid after reaction is filtered by device 7, and the discharge port of the deslagging device 7 is connected with enrichment facility 8, the enrichment facility
8 are vacuum concentration pot or are spray dryer, and the present embodiment is using vacuum concentration pot, and filtered clear liquid is through the slagging-off
The discharge port of device 7 is delivered in enrichment facility 8, forms paste extract after being concentrated by vacuum concentration pot.
The reaction kettle 3 is that totally enclosed type hollow housing structure, side wall and bottom are in pairs by internal layer 34 and 35 groups of outer wall
Layer structure, forms cavity, heating tube 36 is provided in the cavity, the heating tube 36 is between the internal layer 34 and outer wall 35
Reaction kettle 3 is heated, and heating tube 36 can may be steam-heating pipe for electric heating tube, the hollow portion of the reaction kettle 3
It is provided with the blender 37 for stirring internal solvent, the blender 37 connects with the power device 38 for being located at 3 top of reaction kettle
It connects, is coupled between the blender 37 and power device 38 using magnetic coupling.
The lower section of the reaction kettle 3 is provided with temperature sensor 9, and the output end of the temperature sensor 9 is connected with temperature
Regulating device is spent, the top of the reaction kettle is equipped with relief valve 10, pressure gauge 11 and thermometer 12, the safety of the pressure gauge 11
Venting is equipped with sealed observation panel 13 equipped with pressure gauge safety anti-explosive piece, the top of the reaction kettle 3.
It is provided with flow control valve 14 on pipeline between each equipment, is additionally provided with pressure pump to raw material between a equipment
Flowing provide pressure.
Specific production process:
First fresh BEIQI MUSHROOM is put into pulverizer 1 and is chopped into fourth, it, will then by transmission device such as belt transport etc.
The BEIQI MUSHROOM fourth of chopping is delivered in bruisher 2, and after the bruisher 2 by high speed is processed, BEIQI MUSHROOM fourth is smashed to pieces in groups
Homogenate is knitted, raw material to be extracted at this time just completes the process.
Then homogenate is delivered in reaction kettle 3, the flow control valve 14 on water inlet 33 is opened, according to the ratio of 1:10
Water is added；The flow control valve 14 on acid inlet 31 is opened after addition water, the hydrochloric acid reaction solution in hydrochloric acid storage tank 4 is injected anti-
It answers in kettle 3, is 5 by the pH value adjustment of mushroom liquid；It is then turned on into the flow control valve 14 on enzyme mouth 32, it will be in reaction enzymes storage tank 5
Cellulase injection reaction kettle 3 in reacted, reaction kettle 3 is heated by heating tube 36, heating and temperature control exists
40 degrees Celsius, due to the influence of ultrasonic wave and blender 37, the reaction time is that control can fully reacting at 40 minutes.
After the reaction was completed, extracting solution is delivered in heating tank 6 and carries out destroy the enzyme treatment, heating temperature is 95 degrees Celsius, is gone out
Room temperature is required cool to after enzyme.
After cooling, extracting solution is delivered in deslagging device 7 and carries out obtaining extract clear liquid after slagging-off except Slag treatment；Most
Clear liquid is delivered in enrichment facility 8 afterwards and is concentrated, since the present embodiment is using vacuum concentration pot, most end form
At extract paste, if output is powdered extract using spray dryer.
The BEIQI MUSHROOM extract of present apparatus production is the mixing extract of BEIQI MUSHROOM, and it is single that it is different from certain in BEIQI MUSHROOM
Purifying substance, the production of extract are that one kind farthest remains the mushroom sheet with a variety of biotechnologys and special process
Nutrition, health care possessed by body, flavor substance product, therefore, BEIQI MUSHROOM extract have BEIQI MUSHROOM various nutrition, selenizing
The extensive pharmacological activity of object polysaccharide, albumen and Taurine etc., such as immunoregulation effect, reduce blood pressure at antitumor, antibacterial, prevent
Control cerebrovascular disorder effect etc..
Nutrition, medical value based on BEIQI MUSHROOM, as the improvement of consumer's living standards, BEIQI MUSHROOM extract is as one
Kind nutrition and flavour enhancer, not only meet consumer demand, but also enrich the needs in edible mushroom market, improve food
With the benefit of bacterium industry, which uses mainly for various Compositional type seasonings are prepared, and can be widely applied to various processed foods, such as
Soup stock, soy sauce, sausage, rice cracker, bread, cake etc..It is edible to reach nutrition by a small amount of addition daily, the effect of health care.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited
System；Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should
Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of
Technical characteristic is equivalently replaced；And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new
The range of each embodiment technical solution of type.
Claims (10)
1. a kind of BEIQI MUSHROOM extract process units, it is characterised in that: including pulverizer (1), bruisher (2), reaction kettle (3),
Hydrochloric acid storage tank (4) and reaction enzymes storage tank (5), raw material enter pulverizer (1), institute by the feeding inlet of the pulverizer (1)
The discharge port for stating pulverizer (1) is connected with the feeding inlet of bruisher (2), the bruisher (2) by broken raw material smash to pieces for
Homogenate, the discharge port of the bruisher (2) and the feeding inlet of reaction kettle (3) pass through piping connection, are arranged on the reaction kettle (3)
There is acid inlet (31) corresponding with the feeding inlet of hydrochloric acid storage tank (4) and reaction enzymes storage tank (5) and into enzyme mouth (32), it is described
It is additionally provided on reaction kettle (3) water inlet (33), the discharge port of the reaction kettle is connected with heating tank (6), the heating tank (6)
The reaction solution that will be exported out of reaction kettle (3) carries out destroy the enzyme treatment, and the discharge port of the heating tank (6) is connected with deslagging device
(7), the liquid after reaction is filtered by the deslagging device (7), and the discharge port of the deslagging device (7) is connected with concentration dress
It sets (8), filtered clear liquid is delivered in enrichment facility (8) through the discharge port of the deslagging device (7).
2. a kind of BEIQI MUSHROOM extract process units according to claim 1, it is characterised in that: the reaction kettle (3) is
Ultrasonic response kettle.
3. a kind of BEIQI MUSHROOM extract process units according to claim 1, it is characterised in that: the reaction kettle (3) is
Totally enclosed type hollow housing structure, side wall and bottom form double-layer structure, the internal layer by internal layer (34) and outer wall (35)
(34) cavity is formed between outer wall (35), is provided in the cavity heating tube (36), and the heating tube (36) is reaction kettle
(3) it is heated, the hollow portion of the reaction kettle (3) is provided with the blender (37) for stirring internal solvent, the stirring
Device (37) is connect with the power device (38) for being located at reaction kettle (3) top.
4. a kind of BEIQI MUSHROOM extract process units according to claim 1, it is characterised in that: the reaction kettle (3)
Lower section is provided with temperature sensor (9), and the output end of the temperature sensor (9) is connected with temperature-adjusting device.
5. a kind of BEIQI MUSHROOM extract process units according to claim 1, it is characterised in that: the top of the reaction kettle
Equipped with relief valve (10), pressure gauge (11) and thermometer (12), the safety anti-explosive mouth of the pressure gauge (11) is equipped with pressure gauge
Safety anti-explosive piece.
6. a kind of BEIQI MUSHROOM extract process units according to claim 1, it is characterised in that: the reaction kettle (3)
Top is equipped with sealed observation panel (13).
7. a kind of BEIQI MUSHROOM extract process units according to claim 1, it is characterised in that: the deslagging device (7)
It for centrifuge or is filter.
8. a kind of BEIQI MUSHROOM extract process units according to claim 1, it is characterised in that: the enrichment facility (8)
It for vacuum concentration pot or is spray dryer.
9. a kind of BEIQI MUSHROOM extract process units according to claim 1, it is characterised in that: be provided on the pipeline
Control the flow control valve (14) of feed rate.
10. a kind of BEIQI MUSHROOM extract process units according to claim 3, it is characterised in that: the blender (37)
Coupled between power device (38) using magnetic coupling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721305317.1U CN208657899U (en) | 2017-10-11 | 2017-10-11 | A kind of BEIQI MUSHROOM extract process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721305317.1U CN208657899U (en) | 2017-10-11 | 2017-10-11 | A kind of BEIQI MUSHROOM extract process units |
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| Publication Number | Publication Date |
|---|---|
| CN208657899U true CN208657899U (en) | 2019-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721305317.1U Expired - Fee Related CN208657899U (en) | 2017-10-11 | 2017-10-11 | A kind of BEIQI MUSHROOM extract process units |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110903342A (en) * | 2019-12-13 | 2020-03-24 | 吉林省长源药业有限公司 | Biochemical extraction system |
| KR102181088B1 (en) * | 2020-07-03 | 2020-11-20 | 농업회사법인 주식회사 농본 | Extractor and Extraction System with High Efficiency and Hybrid Extraction Method Using This |
| CN112535290A (en) * | 2020-12-31 | 2021-03-23 | 张学记 | Composition capable of rapidly dispelling effects of alcohol and preparation method and device thereof |
-
2017
- 2017-10-11 CN CN201721305317.1U patent/CN208657899U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110903342A (en) * | 2019-12-13 | 2020-03-24 | 吉林省长源药业有限公司 | Biochemical extraction system |
| KR102181088B1 (en) * | 2020-07-03 | 2020-11-20 | 농업회사법인 주식회사 농본 | Extractor and Extraction System with High Efficiency and Hybrid Extraction Method Using This |
| CN112535290A (en) * | 2020-12-31 | 2021-03-23 | 张学记 | Composition capable of rapidly dispelling effects of alcohol and preparation method and device thereof |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20190329 Termination date: 20201011 |