CN208633841U - Fully-automatic intelligent spraying steam maintenance trolley - Google Patents
Fully-automatic intelligent spraying steam maintenance trolley Download PDFInfo
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- CN208633841U CN208633841U CN201820889360.5U CN201820889360U CN208633841U CN 208633841 U CN208633841 U CN 208633841U CN 201820889360 U CN201820889360 U CN 201820889360U CN 208633841 U CN208633841 U CN 208633841U
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Abstract
The utility model discloses a kind of fully-automatic intelligent spraying steam maintenance trolleys, including walking mechanism, gate frame, row's arc bow members and two lining curing systems, gate frame is arranged below walking mechanism, row's arc bow members are arranged at the top of gate frame, walking mechanism includes bottom plate, track, traveling wheel, electric cabinet, driving device and infrared distance measuring automated to respond to deflecting control system, two lining curing systems include steam generator, first spray tube, second spray tube, atomizer, water tank, water pump, temperature sensor, humidity sensor, spray circuit control system, steam circuit control system and control cabinet.The utility model structure is simple, it can be achieved that maintenance trolley is automatic or staff carries out the switching that spray maintenance conserves modes with two kinds of steam curing manually；It can be realized zero artificial, Fully-mechanized to be automatically brought into operation；Entire trolley is mobile flexibly, and staff's control is easy to operate, while there are also the effects of depositing dust.
Description
Technical field
The utility model relates to concrete curing device technical field, especially a kind of fully-automatic intelligent spraying steam maintenance
Trolley.
Background technique
During constructing tunnel, need to carry out secondary lining after the completion of supporting in the early stage, secondary lining not only has anti-
Water, conducive to the function for divulging information and modifying surface layer, moreover it is possible to improve preliminary bracing degree of safety, the shake of traction engine even more in later period operation
Dynamic, automobile wind pressure or the primary load bearing structure for making surrouding rock deformation not tend towards stability due to massif Shallow-buried etc., and
And need to bear the rock deformation pressure of later period country rock.The especially highway super long tunnel secondary lining concrete big to section
Intensity requirement is high, and the construction quality of the secondary lining of the super long tunnel of screw type big cross section requires to be even more extremely stringent.However
Have that two lining maintenance processes controls are not tight, and that structure is complicated is impracticable for maintenance of equipment, and existing two lining conserves in construction at present
Equipment often only has spray maintenance mode, can not achieve spray maintenance and steam curing both of which arbitrarily switches, make two linings
Intensity, durability of concrete etc. are influenced to different extents, and the practicability is poor；Existing two linings maintenance of equipment is in movement simultaneously
When be inconvenient to control.
Utility model content
The shortcomings that the purpose of the utility model is to overcome the prior arts, provide a kind of simple structure, high degree of automation,
Full-featured fully-automatic intelligent spraying steam maintenance trolley.
The purpose of this utility model is achieved through the following technical solutions: a kind of fully-automatic intelligent spraying steam maintenance platform
Vehicle, including walking mechanism, gate frame, row's arc bow members and two lining curing systems, the gate frame are arranged in walking mechanism
Side, the row's arc bow members are arranged at the top of gate frame, and the walking mechanism includes bottom plate, track, traveling wheel, electric cabinet, drive
Dynamic device and infrared distance measuring automated to respond to deflecting control system, and the traveling wheel setting makes in bottom base plate and with track cooperation
With the driving device is connected with traveling wheel, and it includes infrared distance measuring that the infrared distance measuring, which automated tos respond to deflecting control system,
Auto response system and track end ranging sub-barrier, the track end ranging sub-barrier setting are in orbit, described
Two lining curing systems include steam generator, the first spray tube, the second spray tube, atomizer, water tank, water pump, temperature sensing
Device, humidity sensor, spray circuit control system, steam circuit control system and control cabinet, the quantity of the water tank are two,
Described two water tanks are respectively arranged in the left-side bottom and right side bottom plate of walking mechanism, and the water pump is set in the water tank of left side
Portion, first spray tube and the second spray tube are laid in row's arc bow members respectively, first spray tube and the second spray tube
On be provided with atomizer, the water pump water outlet end is connected to by the first aqueduct with the first spray tube, the control cabinet
It is set to above the water tank of right side by support plate, the steam generator, spray circuit control system and steam circuit control system
System is all set in inside control cabinet, and control panel is provided on the control cabinet, and the steam generator water inlet end passes through second
Aqueduct is connected to right side water tank, and the steam generator output end is connected to by gas pipeline with the second spray tube, described
Temperature sensor and humidity sensor are all set in row's arc bow members, and the driving device and electric cabinet are electrically connected, the water
Pump is electrically connected with spray circuit control system, and the steam generator and steam circuit control system are electrically connected, the spray
It drenches circuit control system and steam circuit control system to be electrically connected with control panel, the temperature sensor and humidity sensor
Device is electrically connected with control panel.
Further, the two sides of described two water tanks are provided with fixing seat, and two driving devices are respectively arranged at row
It walks in the fixing seat on the left of mechanism and the fixing seat on right side, the infrared distance measuring auto response system is disposed in proximity to driving dress
On the fixing seat side wall set, the infrared distance measuring auto response system and driving device are electrically connected.
Further, the driving device includes driving motor and speed reducer.
Further, the curvature of the row's arc bow members is corresponding with the two lining curvature of concrete wall surface.
Further, the quantity of the atomizer is multiple, and the multiple atomizer is uniformly arranged on the first spray
On pipe and the second spray tube.
Further, the electric cabinet is mounted in the fixing seat on the right side of walking mechanism by bracket.
Further, several reinforcing rods are provided between the row's arc bow members and gate frame, the reinforcing rod is uniform
Setting at equal intervals.
The utility model has the advantage that
1. the utility model controls spray by setting spray circuit control system and steam circuit control system respectively and supports
Shield and steam curing both of which can be detected at construction location in time by setting temperature sensor and humidity sensor
Temperature and humidity, and by temperature and humidity message reflection to control panel, can according to when the first two lining there are the temperature of environment and
Humidity is realized that maintenance trolley is automatic or staff switches in steam curing and spray maintenance both of which in time manually, is mentioned
The quality of two lining concrete after height maintenance.
2. the utility model automated tos respond to deflecting control system control walking mechanism back and forth by the way that infrared distance measuring is arranged
Deflecting is mobile, so that entire trolley is more flexible when moving, has better maintenance effect convenient for two lining concrete.
3. the maintenance trolley of the utility model in maintenance processes can zero it is artificial, Fully-mechanized be automatically brought into operation, automate
Degree is high, saves the investment of manpower.
4. the utility model has the effect of reducing dust in tunnel while realization two serves as a contrast concrete curing, tunnel is improved
Air quality in road has saved the cost of mechanical depositing dust.
Detailed description of the invention
Fig. 1 is the structure front view of the utility model；
Fig. 2 is the structural side view of the utility model；
In figure: 1- gate frame, 2- row's arc bow members, 3- bottom plate, 4- track, 5- traveling wheel, 6- electric cabinet, 7- driving dress
It sets, 8- infrared distance measuring auto response system, 9- track end ranging sub-barrier, 10- atomizer, 11- water tank, 12- control
Case processed, the first aqueduct of 13-, the second aqueduct of 14-, 15- gas pipeline, 16- fixing seat, 17- reinforcing rod.
Specific embodiment
The utility model is further described with reference to the accompanying drawing, but the protection scope of the utility model is not limited to
It is as described below:
As shown in Figure 1 and 2, a kind of fully-automatic intelligent spraying steam maintenance trolley, including walking mechanism, gate frame 1, arc
Shape arch 2 and two lining curing systems, the gate frame 1 are arranged above walking mechanism, and the row's arc bow members 2 are arranged in gate
The top of frame 1, the walking mechanism include bottom plate 3, track 4, traveling wheel 5, electric cabinet 6, driving device 7 and infrared distance measuring from
Dynamic response deflecting control system, the traveling wheel 5 are arranged in 3 bottom of bottom plate and are used cooperatively with track 4, the driving device 7
It is connected with traveling wheel 5, it includes 8 He of infrared distance measuring auto response system that the infrared distance measuring, which automated tos respond to deflecting control system,
Track end ranging sub-barrier 9, the track end ranging sub-barrier 9 are arranged on track 4, the two linings curing system
It is passed including steam generator, the first spray tube, the second spray tube, atomizer 10, water tank 11, water pump, temperature sensor, humidity
Sensor, spray circuit control system, steam circuit control system and control cabinet 12, the quantity of the water tank 11 is two, described
Two water tanks 11 are respectively arranged in the left-side bottom 3 and right side bottom plate 3 of walking mechanism, and the water pump is set to left side water tank 11
Inside, first spray tube and the second spray tube are laid in respectively in row's arc bow members 2, first spray tube and the second spray
Atomizer 10 is provided on pipe, the water pump water outlet end is connected to by the first aqueduct 13 with the first spray tube, described
Control cabinet 12 is set to 11 top of right side water tank, the steam generator, spray circuit control system and steam by support plate
Circuit control system is all set in inside control cabinet 12, and control panel, the steam generator are provided on the control cabinet 12
Water inlet end be connected to by the second aqueduct 14 with right side water tank 11, the steam generator output end pass through gas pipeline 15 and
The connection of second spray tube, the temperature sensor and humidity sensor be all set in row's arc bow members 2, the driving device 7 with
Electric cabinet 6 is electrically connected, and the water pump and spray circuit control system are electrically connected, the steam generator and the control of steam circuit
System processed is electrically connected, and the spray circuit control system and steam circuit control system are electrically connected with control panel, institute
Temperature sensor and humidity sensor is stated to be electrically connected with control panel.
As the utility model further preferred embodiment, the two sides of described two water tanks 11 are provided with fixing seat
16, two driving devices 7 are respectively arranged in the fixing seat 16 of fixing seat 16 and right side on the left of walking mechanism, described red
Outside line ranging auto response system 8 is disposed in proximity on 16 side wall of fixing seat of driving device 7, and the infrared distance measuring is from the sound of something astir
System 8 and driving device 7 is answered to be electrically connected.
Further preferred embodiment, the driving device 7 include driving motor and speed reducer.
Further preferred embodiment, the curvature of the row's arc bow members 2 are corresponding with the two lining curvature of concrete wall surface.
Further preferred embodiment, the quantity of the atomizer 10 be it is multiple, the multiple atomizer 10 is
It is even to be arranged on the first spray tube and the second spray tube.
Further preferred embodiment, the electric cabinet 6 are mounted on the fixing seat 16 on the right side of walking mechanism by bracket
On.
Further preferred embodiment is provided with several reinforcing rods between the row's arc bow members 2 and gate frame 1
17, the reinforcing rod 17 uniformly setting at equal intervals.
The course of work of the utility model is as follows, is placed on track 4 after first installing the component of maintenance trolley, leads to
The driving device 7 for crossing two sides in the control walking mechanism of electric cabinet 6 works at the same time, and the driving device 7 of two sides drives two sides simultaneously
Traveling wheel 5 rotates on track 4, and trolley is moved to specified job position, needs so that the outlet of atomizer 10 is aligned
Two lining concrete wall surfaces of maintenance, subsequent temperature sensor and humidity sensor are collected corresponding temperature and humidity information and are transmitted
Onto control panel.Staff controls corresponding steam circuit control by control panel according to the temperature and humidity information of display
System processed or spray circuit control system work, concurrently set the maintenance amount and frequency for being suitble to current concrete curing, are elected to
When selecting spray maintenance mode, spray circuit control system controls the pump working in walking mechanism upper left side water tank 11, water tank 11
In water extracted out by water pump and be applied with after certain pressure successively after the first aqueduct 13 and the first spray tube from
Water mist ejection is formed in atomizer 10, spray maintenance is carried out to two lining concrete, while the water mist sprayed also has the work of depositing dust
With；When selecting steam curing mode, staff closes spray circuit control system by control panel and opens steam electricity
Path control system, automatic steam control circuit system control steam generator work, and the water in walking mechanism in the water tank 11 of right side passes through
Second aqueduct 14 enters steam generator, and after steam generator converts water to steam, steam passes sequentially through gas pipeline
15 and second spray after spray tube from atomizer and carry out steam curings to two lining concrete, while the steam sprayed also has drop
The effect of dirt；The personnel of working at the same time directly can also set corresponding parameter by control panel, within the regular hour
Maintenance trolley realizes the automatic switchover of steam curing and spray maintenance both of which according to the parameter of setting.Using the utility model
Maintenance trolley carry out easy to operate when two lining concrete curings, pass through spray circuit control system and steam circuit control system
Effect can be realized that maintenance trolley is automatic or staff cuts in steam curing and spray maintenance both of which in time manually
It changes, and saves manpower, when replacing maintenance work position, automated toed respond in deflecting control system by infrared distance measuring
Infrared distance measuring automated tos respond to the synergistic effect of control system 8 and track end ranging sub-barrier 9, can set maintenance trolley
Distance response value, for example set distance response is 20cm, 50cm or 100cm etc., when maintenance trolley and the ranging of track end
When the distance of sub-barrier 9 is distance response value 20cm, 50cm or 100cm of setting, maintenance trolley changes direction of travel automatically,
Realize moving back and forth for maintenance trolley.
Above-described is the utility model preferred embodiment, it should be pointed out that for the ordinary person of the art
For, it can also make several improvements and retouch under the premise of not departing from principle described in the utility model, these are improved and profit
It adorns also within the protection scope of the present utility model.
Claims (7)
1. a kind of fully-automatic intelligent spraying steam maintenance trolley, including walking mechanism, gate frame (1), row's arc bow members (2) and two
Serve as a contrast curing system, it is characterised in that: the gate frame (1) is arranged above walking mechanism, and row's arc bow members (2) setting exists
At the top of gate frame (1), the walking mechanism includes bottom plate (3), track (4), traveling wheel (5), electric cabinet (6), driving device
(7) and infrared distance measuring automated tos respond to deflecting control system, traveling wheel (5) setting bottom plate (3) bottom and with track (4)
It is used cooperatively, the driving device (7) is connected with traveling wheel (5), and the infrared distance measuring automated tos respond to deflecting control system packet
Include infrared distance measuring auto response system (8) and track end ranging sub-barrier (9), the track end ranging sub-barrier
(9) it is arranged on track (4), the two linings curing system includes steam generator, the first spray tube, the second spray tube, atomization
Spray head (10), water tank (11), water pump, temperature sensor, humidity sensor, spray circuit control system, steam circuit control system
System and control cabinet (12), the quantity of the water tank (11) are two, and described two water tanks (11) are respectively arranged at walking mechanism
In left-side bottom (3) and right side bottom plate (3), it is internal that the water pump is set to left side water tank (11), first spray tube and the
Two spray tubes are laid in respectively on row's arc bow members (2), are provided with atomizer on first spray tube and the second spray tube
(10), the water pump water outlet end is connected to by the first aqueduct (13) with the first spray tube, and the control cabinet (12) passes through branch
Fagging is set to above right side water tank (11), the steam generator, spray circuit control system and steam circuit control system
It is internal to be all set in control cabinet (12), control panel is provided on the control cabinet (12), the steam generator water inlet end is logical
It crosses the second aqueduct (14) to be connected to right side water tank (11), the steam generator output end passes through gas pipeline (15) and the
The connection of two spray tubes, the temperature sensor and humidity sensor are all set on row's arc bow members (2), the driving device (7)
It is electrically connected with electric cabinet (6), the water pump and spray circuit control system are electrically connected, the steam generator and steam electricity
Path control system is electrically connected, and the spray circuit control system and steam circuit control system electrically connect with control panel
It connects, the temperature sensor and humidity sensor are electrically connected with control panel.
2. a kind of fully-automatic intelligent spraying steam maintenance trolley according to claim 1, it is characterised in that: described two water
The two sides of case (11) are provided with fixing seat (16), and two driving devices (7) are respectively arranged at the fixation on the left of walking mechanism
In the fixing seat (16) on seat (16) and right side, the infrared distance measuring auto response system (8) is disposed in proximity to driving device (7)
Fixing seat (16) side wall on, the infrared distance measuring auto response system (8) and driving device (7) are electrically connected.
3. a kind of fully-automatic intelligent spraying steam maintenance trolley according to claim 1, it is characterised in that: the driving dress
Setting (7) includes driving motor and speed reducer.
4. a kind of fully-automatic intelligent spraying steam maintenance trolley according to claim 1, it is characterised in that: the arch
The curvature of frame (2) is corresponding with the two lining curvature of concrete wall surface.
5. a kind of fully-automatic intelligent spraying steam maintenance trolley according to claim 1, it is characterised in that: the atomization spray
Head (10) quantity be it is multiple, the multiple atomizer (10) is uniformly arranged on the first spray tube and the second spray tube.
6. a kind of fully-automatic intelligent spraying steam maintenance trolley according to claim 2, it is characterised in that: the electric cabinet
(6) in the fixing seat (16) being mounted on the right side of walking mechanism by bracket.
7. a kind of fully-automatic intelligent spraying steam maintenance trolley according to claim 1, it is characterised in that: the arch
Several reinforcing rods (17), the reinforcing rod (17) uniformly setting at equal intervals are provided between frame (2) and gate frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820889360.5U CN208633841U (en) | 2018-06-08 | 2018-06-08 | Fully-automatic intelligent spraying steam maintenance trolley |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820889360.5U CN208633841U (en) | 2018-06-08 | 2018-06-08 | Fully-automatic intelligent spraying steam maintenance trolley |
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| Publication Number | Publication Date |
|---|---|
| CN208633841U true CN208633841U (en) | 2019-03-22 |
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ID=65734849
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820889360.5U Active CN208633841U (en) | 2018-06-08 | 2018-06-08 | Fully-automatic intelligent spraying steam maintenance trolley |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110172926A (en) * | 2019-06-25 | 2019-08-27 | 甘肃路桥建设集团有限公司 | A kind of automatic health preserving equipment of Collison fence for bridge concrete |
| CN110847934A (en) * | 2019-10-28 | 2020-02-28 | 中国人民解放军96782部队 | Tunnel concrete intelligence maintenance system |
| CN111472563A (en) * | 2020-05-29 | 2020-07-31 | 中铁隧道局集团有限公司 | Intelligent concrete curing machine |
| CN112030686A (en) * | 2020-08-29 | 2020-12-04 | 张冰琳 | Road surface concrete curing means is used in highway engineering construction |
| CN112373438A (en) * | 2020-12-08 | 2021-02-19 | 湖南汽车工程职业学院 | Automobile spraying deicing system |
| CN114633354A (en) * | 2022-04-20 | 2022-06-17 | 山东建筑大学 | Intelligent precast beam curing means |
-
2018
- 2018-06-08 CN CN201820889360.5U patent/CN208633841U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110172926A (en) * | 2019-06-25 | 2019-08-27 | 甘肃路桥建设集团有限公司 | A kind of automatic health preserving equipment of Collison fence for bridge concrete |
| CN110847934A (en) * | 2019-10-28 | 2020-02-28 | 中国人民解放军96782部队 | Tunnel concrete intelligence maintenance system |
| CN111472563A (en) * | 2020-05-29 | 2020-07-31 | 中铁隧道局集团有限公司 | Intelligent concrete curing machine |
| CN111472563B (en) * | 2020-05-29 | 2024-06-04 | 中铁隧道局集团有限公司 | Intelligent concrete curing machine |
| CN112030686A (en) * | 2020-08-29 | 2020-12-04 | 张冰琳 | Road surface concrete curing means is used in highway engineering construction |
| CN112373438A (en) * | 2020-12-08 | 2021-02-19 | 湖南汽车工程职业学院 | Automobile spraying deicing system |
| CN112373438B (en) * | 2020-12-08 | 2021-11-19 | 湖南汽车工程职业学院 | Automobile spraying deicing system |
| CN114633354A (en) * | 2022-04-20 | 2022-06-17 | 山东建筑大学 | Intelligent precast beam curing means |
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