CN208613406U - Full-automatic intelligent aluminum profile drawing-in machine - Google Patents
Full-automatic intelligent aluminum profile drawing-in machine Download PDFInfo
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- CN208613406U CN208613406U CN201820791596.5U CN201820791596U CN208613406U CN 208613406 U CN208613406 U CN 208613406U CN 201820791596 U CN201820791596 U CN 201820791596U CN 208613406 U CN208613406 U CN 208613406U
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Abstract
The utility model discloses a kind of full-automatic intelligent aluminum profile drawing-in machines, including rail, main stretching cylinder, the preceding jaw mechanism and rear jaw mechanism being correspondingly arranged on rail;The equipment uses monolithic construction, can be according to profile length difference, and the position of jaw mechanism is, it can be achieved that stepless positioning, can meet the stretching demand to different length profile after adjustment;By the setting to parameters such as extensibilitys, it can be achieved that equal proportion stretches, the precision of stretching is improved;Reduce space occupied by the change to main stretching cylinder force direction and reduces accessory;Feeding stock stop is increased, orthopedic mechanism etc. is reversed, yield rate can be improved;One man operation or unattended may be implemented in the combining form of push type broach and tooth plate, saves manpower, removes security risk, improves production efficiency and yield rate.
Description
Technical field
The utility model belongs to profile stretcher field, and in particular to a kind of full-automatic intelligent aluminum profile drawing-in machine.
Background technique
Currently used aluminum profile is straightened equipment and is primarily present following problem:
1) accurately drawing force cannot be provided, need manually to correct the drawing last with determination of the drawing force of every kind of profile repeatedly
Stretch parameter;
2) yield rate is low, hanging with bottom surface when centre pull since the depth of section of profile shapes is different, does not support, makes
Profile is obtained to be deformed when stretching pressure release;
3) structure is cumbersome, and occupied space is big, and main stretching cylinder needs additional pull rod that could act on preceding jaw;
4) flexibility is poor, stretches profile and needs the advanced row of rear jaw to clamp in advance in the process, jaw designated position before being fed to
Afterwards, rear jaw is fixed again, the clamping of jaw before side carries out at this time;
5) high rejection rate can not apply reaction force, can not restore warp surface to big profile is distorted;
6) without Liao Chang testing agency, without feeding stock stop, without camera, special-shaped aluminium section is only clamped by jaw, is clamped
Power is poor, and needs the corresponding fixture block auxiliary clamp of manual handling, and front and back jaw respectively needs an operator to operate, and wastes people
Power, and have security risk, so being difficult meet the needs of using.
Summary of the invention
In view of this, the purpose of this utility model is to provide a kind of full-automatic intelligent aluminum profile drawing-in machine, to eliminate
Defect present in existing equipment.
In order to achieve the above objectives, the utility model provides the following technical solutions:
A kind of full-automatic intelligent aluminum profile drawing-in machine, including rail, main stretching cylinder, the preceding pincers being correspondingly arranged on rail
Mouth mechanism and rear jaw mechanism;The preceding jaw mechanism mainly by fixing seat, preceding jaw ontology arranged on the fixing seat and
It is arranged on preceding jaw ontology and the push type broach I of corresponding matching and tooth plate I forms, the fixing seat is arranged on the road rail Shang Bingkeyan
Rail is moved forward and backward, and preceding jaw body upper part is rotatably connected and has connecting lever, and connecting lever one end is rotatably connected with push type broach I, the other end and
Upper oil cylinder is rotatably connected, and tooth plate I is arranged on sliding block, and the sliding surface on sliding block and preceding jaw ontology is slidably matched and by lower oil
Cylinder driving;The telescopic end of main stretching cylinder is connected with fixing seat;It is described after jaw mechanism mainly by rear jaw ontology, push type broach II,
Tooth plate II and positioning device composition, the push type broach II are correspondingly arranged on rear jaw ontology with tooth plate II, the positioning device
It is logical including hanger plate, the hanger plate other end that at rear jaw ontology tail end and one end and rear jaw ontology are rotatably connected is arranged in
It crosses eccentric wheel to be connected with the telescopic end of exhaust hood, hanger plate is equipped with the rack gear II matched with rail upper rack I.
Further, the push type broach I and push type broach II are crescent structure, and bottom seal face is equipped with tooth plate.
It further, further include the feeding stock stop being arranged on preceding jaw ontology, the feeding stock stop includes branch
Seat, the synchronous belt and material blocking rod of setting on the support, the synchronous belt are driven by motor, and material blocking rod is driven by backgauge cylinder
It is dynamic.
Further, it the preceding jaw ontology in preceding jaw mechanism and is equipped between fixing seat and reverses orthopedic mechanism, the torsion
Orthopedic mechanism includes bearing, speed reducer and gear, and the preceding jaw ontology is mounted in fixing seat by bearing, preceding jaw ontology
Pass through the gear being correspondingly arranged on it between speed reducer arranged on the fixing seat to be meshed.
Further, described further includes Liao Chang testing agency, and the Liao Chang testing agency is arranged by cross slid platform in forceps major
On mouth ontology.
Further, camera is additionally provided on the rear jaw ontology.
The utility model has the beneficial effects that: the equipment uses monolithic construction, it can be according to profile length difference, adjustment
The position of jaw mechanism is, it can be achieved that stepless positioning, can meet the stretching demand to different length profile afterwards;By to extensibility etc.
The setting of parameter is, it can be achieved that equal proportion stretching, improves the precision of stretching;By the change to main stretching cylinder force direction come
Reduce space occupied and reduces accessory;Feeding stock stop is increased, orthopedic mechanism etc. is reversed, yield rate can be improved;
One man operation or unattended may be implemented in the combining form of push type broach and tooth plate, saves manpower, removes security risk, improves life
Produce efficiency and yield rate.
Detailed description of the invention
In order to keep the purpose of this utility model, technical scheme and beneficial effects clearer, the utility model provides as follows
Attached drawing is illustrated:
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of preceding jaw mechanism;
Fig. 3 is the structural schematic diagram of rear jaw mechanism;
Fig. 4 is the structural schematic diagram of feeding stock stop;
Fig. 5 is the structural schematic diagram for reversing orthopedic mechanism;
Fig. 6 is to stretch schematic diagram.
Specific embodiment
Below in conjunction with attached drawing, the preferred embodiment of the utility model is described in detail.
As shown, the full-automatic intelligent aluminum profile drawing-in machine in the present embodiment, including it is rail 1, main stretching cylinder 2, right
Preceding jaw mechanism 3 and rear jaw mechanism 4 on rail 1 should be set;The preceding jaw mechanism 3 is mainly by fixing seat 31, setting
Preceding jaw ontology 32 in fixing seat 31 and it is arranged on preceding jaw ontology 32 and the push type broach I 33 and tooth plate I of corresponding matching
34 compositions, the fixing seat 31 are arranged on rail 1 and can be moved forward and backward along rail 1, by being arranged in fixing seat 31
Electrical system 7 controls start and stop, and preceding 32 top of jaw ontology is rotatably connected and has connecting lever 35, and 35 one end of connecting lever can turn with push type broach I 33
Dynamic connection, the other end are rotatably connected with upper oil cylinder 36, and tooth plate I 34 is arranged on sliding block 37, sliding block 37 and preceding jaw ontology 32
On sliding surface be slidably matched and driven by lower oil cylinder 38;The telescopic end of main stretching cylinder 2 is connected with fixing seat 31.Preceding jaw machine
In structure 3, lower oil cylinder 38 drives sliding block to realize that the height adjustment of tooth plate I 34, upper oil cylinder 36 are realized by driving connecting lever 35 to pressure
Knife I 33 rotates the adjusting of angle, and push type broach I 33 is completed knife knife by deflection action and fallen, to realize the folder to 12 front end of profile
It holds.Jaw mechanism 4 is mainly made of rear jaw ontology 41, push type broach II 42, tooth plate II 43 and positioning device afterwards, push type broach II 42 with
Tooth plate II 43 is correspondingly arranged on rear jaw ontology 41, identical as preceding jaw mechanism 3, the push type broach II 42 in rear jaw mechanism 4
It is to carry out knife by connecting lever 35 and upper oil cylinder 36 to play the control that knife is fallen, and tooth plate II 43 is also to pass through sliding block 37 and lower oil cylinder
38 realize the adjusting of height, and in addition to the installation direction of push type broach II 42 is opposite with push type broach I 33, the assembly method between each section is with before
Jaw mechanism 3 is identical.Jaw mechanism 4 is realized by positioning device and is positioned afterwards, and positioning device therein includes being arranged rear
Hanger plate 44 that at 41 tail end of jaw ontology and one end and rear jaw ontology 41 are rotatably connected, 44 other end of hanger plate pass through inclined
Heart wheel 45 is connected with the telescopic end of exhaust hood 46, and hanger plate 44 is equipped with the rack gear II 47 matched with 1 upper rack I 6 of rail.
Specifically, being equipped with rack gear II 47 on hanger plate 44, be also equipped with rack gear I 6 on rail 1, when exhaust hood 46 retracts, hanger plate 44 around
Eccentric wheel 45 rotates, and the rack gear II 47 on hanger plate is lifted, and after engaging with the rack gear I 6 on rail 1, rear jaw mechanism 4 is real
Now fix.Push type broach and the form of tooth plate cooperation can realize that the bottom surface of profile 12 positions, and can effectively avoid the different profile 12 of thickness
Profile 12 is hanging during stretching.Main stretching cylinder 2 is just set in drawing process, and power is directly passed to preceding jaw by main stretching cylinder 2
Mechanism 3 drives profile 12 to be stretched, accessory quantity can be effectively reduced in this way, to reduce by preceding jaw mechanism 3
Equipment occupation space.
In the present embodiment, push type broach I 33 and push type broach II 42 are crescent structure, and bottom seal face is equipped with tooth plate.When
When profile and jaw have the tendency that occurring relative motion, clamping force increases, and realizes self-locking.
It further include the feeding stock stop 8 being arranged on preceding jaw ontology 32, the feeding stock stop 8 in the present embodiment
Including support 81, the synchronous belt being arranged on support 81 82 and material blocking rod 83, the synchronous belt 82 is driven by motor 84, backgauge
Bar 83 is driven by backgauge cylinder 85, and backgauge cylinder 85 is stretched out, and material blocking rod 83 rises, to realize backgauge.Material blocking rod 83 has more
The material blocking rod 83 of different stalls may be selected according to wide difference is expected in root.
Profile is placed on feeding stock stop 8 when initial, and motor 84 works, and synchronous belt 82 is driven to rotate, and realizes feeding;It is logical
It crosses feeding stock stop 8 to transport profile on tooth plate I, II, the initial position of tooth plate I, II and the supporting surface being located on rail
13 are in same plane height, and supporting surface 13 can play supporting role, utilize the stretching and retraction of lower oil cylinder 38, then to control
The rise of tooth plate I, II with fall, tooth plate I, II moves up, and profile is lifted.Differential profiles can be used this device to be transported to jaw
Designated position.
Further include reversing orthopedic mechanism 9 in the present embodiment, reverses the preceding pincers that orthopedic mechanism 9 is arranged in preceding jaw mechanism 3
Between mouth ontology 32 and fixing seat 31, the orthopedic mechanism 9 of torsion includes bearing 91, speed reducer 92 and gear 93, is clamped before described
Mouth ontology 32 is mounted in fixing seat 31 by bearing 91, the preceding speed reducer 92 jaw ontology 32 and be arranged in fixing seat 31
Between be meshed by the gear 93 for being correspondingly arranged on it.Specifically, speed reducer 92 rotates, meshed gears 93 is driven to rotate,
Jaw ontology 32 rotates together before the gear being arranged on preceding jaw ontology 32 drives, to achieve the purpose that orthopedic.
It further include Liao Chang testing agency 10 in the present embodiment, the Liao Chang testing agency 10 is arranged by cross slid platform rear
On jaw ontology 41, camera 11 is additionally provided on rear jaw ontology 41.It can be realized by Liao Chang testing agency 10 and camera 11
Automatic Detection & Controling can also be achieved human-computer dialogue, and high degree of automation had both reduced artificial work intensity, while also big
Amplitude improves production efficiency.
The action process of the equipment are as follows: first pass through the detection of Liao Chang testing agency, and jaw mechanism automatically walk arrives after control
Suitable position is fixed rear jaw mechanism by positioning device, and profile is transported to jaw designated position, tooth plate by feeding stock stop
It rises, profile is made to be detached from supporting surface a small distance, push type broach falls, is clamped to profile, jaw machine before main stretching cylinder connects
Power is transmitted to profile, and is carried out by electrical components such as encoder and pressure sensors to parameters such as tensile elongation, drawing forces by structure
It is monitored and controlled, after reaching setup parameter, pulling action is completed, and can remember profile parameter, facilitates next stretching;The long inspection of material
The mutual cooperation of the mechanisms such as mechanism, feeding stock stop, camera is surveyed, one may be implemented in the combining form of push type broach and tooth plate
Operation is unattended, saves manpower, removes security risk, improves production efficiency and yield rate.
Finally, it is stated that preferred embodiment above is merely intended for describing the technical solutions of the present application, but not for limiting the present application, to the greatest extent
Pipe has been described in detail the utility model by above preferred embodiment, but those skilled in the art should manage
Solution, can make various changes, without departing from the utility model claims book institute to it in the form and details
The range of restriction.
Claims (6)
1. a kind of full-automatic intelligent aluminum profile drawing-in machine, including rail, main stretching cylinder, the preceding jaw being correspondingly arranged on rail
Mechanism and rear jaw mechanism;It is characterized by: the preceding jaw mechanism is mainly by fixing seat, preceding jaw arranged on the fixing seat
Ontology and push type broach I and tooth plate I composition that simultaneously corresponding matching on preceding jaw ontology is arranged in, the fixing seat are arranged in rail
It can be moved forward and backward above and along rail, preceding jaw body upper part is rotatably connected and has connecting lever, and connecting lever one end rotatably connects with push type broach I
It connects, the other end is rotatably connected with upper oil cylinder, and tooth plate I is arranged on sliding block, and the sliding surface on sliding block and preceding jaw ontology slides
It is driven with merging by lower oil cylinder;The telescopic end of main stretching cylinder is connected with fixing seat;Jaw mechanism is mainly by rear jaw after described
Ontology, push type broach II, tooth plate II and positioning device composition, the push type broach II are correspondingly arranged on rear jaw ontology with tooth plate II,
The positioning device includes that hanger plate, the extension that at rear jaw ontology tail end and one end is rotatably connected with rear jaw ontology is arranged in
The hook plate other end is connected by eccentric wheel with the telescopic end of exhaust hood, and hanger plate is equipped with and matches with rail upper rack I
Rack gear II.
2. full-automatic intelligent aluminum profile drawing-in machine according to claim 1, it is characterised in that: the push type broach I and push type broach
II is crescent structure, and bottom seal face is equipped with tooth plate.
3. full-automatic intelligent aluminum profile drawing-in machine according to claim 1, it is characterised in that: further include being arranged in preceding pincers
Feeding stock stop on mouthful ontology, the feeding stock stop include support, the synchronous belt and material blocking rod of setting on the support,
The synchronous belt is driven by motor, and material blocking rod is driven by backgauge cylinder.
4. full-automatic intelligent aluminum profile drawing-in machine according to claim 1, it is characterised in that: before in preceding jaw mechanism
It is equipped between jaw ontology and fixing seat and reverses orthopedic mechanism, the orthopedic mechanism of torsion includes bearing, speed reducer and gear, institute
Jaw ontology is mounted in fixing seat by bearing before stating, and is passed through between preceding jaw ontology and speed reducer arranged on the fixing seat pair
The gear that should be disposed thereon is meshed.
5. full-automatic intelligent aluminum profile drawing-in machine according to claim 1, it is characterised in that: further include expecting long detection machine
Structure, the Liao Chang testing agency are arranged on rear jaw ontology by cross slid platform.
6. full-automatic intelligent aluminum profile drawing-in machine according to claim 1, it is characterised in that: after described on jaw ontology
It is additionally provided with camera.
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CN201820791596.5U CN208613406U (en) | 2018-05-25 | 2018-05-25 | Full-automatic intelligent aluminum profile drawing-in machine |
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CN201820791596.5U CN208613406U (en) | 2018-05-25 | 2018-05-25 | Full-automatic intelligent aluminum profile drawing-in machine |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111229869A (en) * | 2020-02-27 | 2020-06-05 | 肇庆科达机械制造有限公司 | Aluminum profile lifting and straightening system |
CN111659770A (en) * | 2020-05-09 | 2020-09-15 | 广东赛福智能装备有限公司 | Straightening machine |
CN112706282A (en) * | 2020-12-23 | 2021-04-27 | 保利长大工程有限公司 | Beam and slab prefabricating process by adopting fold line pre-tensioning method |
CN112828076A (en) * | 2020-12-31 | 2021-05-25 | 佛山市法比澳挤压机械科技有限公司 | Locking mechanism of aluminum profile straightening machine |
CN113102560A (en) * | 2021-04-16 | 2021-07-13 | 广东言铝铝业有限公司 | Straightening machine |
CN113510164A (en) * | 2021-07-13 | 2021-10-19 | 安徽华深铝业有限公司 | Straightening machine for straightening and correcting industrial aluminum profile |
CN114473039A (en) * | 2022-03-18 | 2022-05-13 | 佛山市澳科自动化工程有限公司 | Use automatic processing line of aluminium alloy of three-dimensional cold bed |
CN114618905A (en) * | 2022-02-22 | 2022-06-14 | 浙江大学 | Automatic control device and method for stretching amount in aluminum profile stretching and straightening |
CN114618904A (en) * | 2022-02-22 | 2022-06-14 | 浙江大学 | Aluminum profile initial length measuring device and method for realizing automatic stretching and straightening |
CN115351129A (en) * | 2022-10-19 | 2022-11-18 | 佛山市佳能精进科技有限公司 | Automatic change aluminum product drawing-in machine of centre gripping |
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2018
- 2018-05-25 CN CN201820791596.5U patent/CN208613406U/en active Active
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111229869B (en) * | 2020-02-27 | 2021-07-06 | 肇庆科达机械制造有限公司 | Aluminum profile lifting and straightening system |
CN111229869A (en) * | 2020-02-27 | 2020-06-05 | 肇庆科达机械制造有限公司 | Aluminum profile lifting and straightening system |
CN111659770B (en) * | 2020-05-09 | 2021-11-23 | 广东赛福智能装备有限公司 | Straightening machine |
CN111659770A (en) * | 2020-05-09 | 2020-09-15 | 广东赛福智能装备有限公司 | Straightening machine |
CN112706282A (en) * | 2020-12-23 | 2021-04-27 | 保利长大工程有限公司 | Beam and slab prefabricating process by adopting fold line pre-tensioning method |
CN112828076A (en) * | 2020-12-31 | 2021-05-25 | 佛山市法比澳挤压机械科技有限公司 | Locking mechanism of aluminum profile straightening machine |
CN113102560A (en) * | 2021-04-16 | 2021-07-13 | 广东言铝铝业有限公司 | Straightening machine |
CN113510164A (en) * | 2021-07-13 | 2021-10-19 | 安徽华深铝业有限公司 | Straightening machine for straightening and correcting industrial aluminum profile |
CN114618905A (en) * | 2022-02-22 | 2022-06-14 | 浙江大学 | Automatic control device and method for stretching amount in aluminum profile stretching and straightening |
CN114618904A (en) * | 2022-02-22 | 2022-06-14 | 浙江大学 | Aluminum profile initial length measuring device and method for realizing automatic stretching and straightening |
CN114618905B (en) * | 2022-02-22 | 2023-01-03 | 浙江大学 | Automatic control device and method for stretching amount in aluminum profile stretching and straightening |
CN114473039A (en) * | 2022-03-18 | 2022-05-13 | 佛山市澳科自动化工程有限公司 | Use automatic processing line of aluminium alloy of three-dimensional cold bed |
CN115351129A (en) * | 2022-10-19 | 2022-11-18 | 佛山市佳能精进科技有限公司 | Automatic change aluminum product drawing-in machine of centre gripping |
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