CN208584706U - A kind of automatic sorting marking equipment based on machine vision - Google Patents
A kind of automatic sorting marking equipment based on machine vision Download PDFInfo
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- CN208584706U CN208584706U CN201820531393.2U CN201820531393U CN208584706U CN 208584706 U CN208584706 U CN 208584706U CN 201820531393 U CN201820531393 U CN 201820531393U CN 208584706 U CN208584706 U CN 208584706U
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- waste discharge
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- bucket
- turntable
- bottle
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Abstract
The utility model relates to automatic detection system fields, disclose a kind of automatic sorting marking equipment based on machine vision, it includes conveyer belt, further includes the first useless bucket device set gradually along transmission tape motion direction, material stirring disc device, First look detection device, the second vision inspection apparatus, the second useless bucket device, the useless bucket device of third and charging marking device.Bottleneck, bottom of bottle and body can be detected, while defective bottle can timely be excluded.It, can be by bottle in time from transmission tape erasure when bottle falls down on a moving belt.And lighting device is designed, it can guarantee the uniform illumination in lampshade, the accuracy of the detection of guarantee.Rationally with fashion material mark design, space hold is small, high production efficiency.
Description
Technical field
The utility model relates to automatic detection system fields, more particularly to a kind of automatic sorting based on machine vision
Marking equipment.
Background technique
Much injection molding plant produced line is in production bottle on the market at present, since speed is fast, the reasons such as cost of labor height, and meeting
Dust detection is carried out to body it is required that increasing vision system, if it find that having a stain above body or other are bad, is arranged in time
It is useless.But it will cause misjudgment phenomenon since uneven illumination is even in the prior art, and cannot detect to bottle other defect.
And mark bottling needs two equipment to carry out separating progress, and production efficiency is low, and space hold is big.
Utility model content
The utility model is provided for the uniform each defect that cannot accurately detect bottle of uneven illumination in the prior art
A kind of automatic sorting marking equipment based on machine vision.
In order to solve the above technical problems, the utility model is addressed by following technical proposals:
A kind of automatic sorting marking equipment based on machine vision, including conveyer belt further include along transmission tape motion direction
The useless bucket device of first set gradually, material stirring disc device, First look detection device, the second vision inspection apparatus, the second useless bucket
Device and charging marking device;
First useless bucket device includes the first waste discharge bucket and the first waste discharge apparatus, and the first waste discharge bucket and the first waste discharge apparatus are distinguished
The two sides of conveyer belt are set, and the first waste discharge apparatus includes first jet and the first optical fiber inductive switch;
Material stirring disc device includes motor and the material stirring disc that is connected to the motor, is along the circumferential direction uniformly opened up on material toggling plate edge
There are at least two arc-shaped slots;
First look detection device includes that the first square on a moving belt detection probe is arranged and is arranged under detection device
The bowl lamp of side;
Second vision inspection apparatus includes that square lighting device on a moving belt is arranged and is arranged in around lighting device
Second detection probe;
Second useless bucket device includes the second waste discharge bucket and the second waste discharge apparatus, and the second waste discharge bucket includes second nozzle;
The end of the second useless bucket device is arranged in charging marking device, and charging marking device includes turntable, the lower end of turntable
Be connected with stepper motor, stepper motor drives turntable rotation, and the outer edge of turntable offers bayonet, the quantity of bayonet be four and
Circumferencial direction along turntable is uniformly arranged;Be provided with the compatible support plate of bayonet shape in bayonet, the upper surface of support plate with
The upper surface of turntable flushes, and the lower end of support plate is connected with link block, and the lower end surface of turntable is provided with cylinder, the piston rod of cylinder
End is connected with link block, and cylinder drives support plate to move forward and backward;Control cabinet is provided with above turntable, the lower end surface of control cabinet is set
It is equipped with faucet, faucet is connected with electromagnetic switch valve, liquid level detector is provided on faucet, liquid level detector is with controller by leading
Line connection;It is four stations at four bayonets, wherein be the first station with the second useless bucket device joining distal ends, faucet
The surface of first station bayonet is set, and the station of clockwise adjacent is second station, and the side of second station is provided with sharp
Light marking machine, the first station face are 3rd station, and 3rd station is discharge end;First station, second station,
Infrared sensor is provided on control cabinet right above three stations;The upper end of control cabinet is provided with water pump, one end of water pump
It is connected with faucet by pipeline, the other end is connected with hopper by pipeline.
Preferably, further including controller, controller and the first optical fiber inductive switch, first jet, First look are detected
Device, motor, the second vision inspection apparatus, second nozzle, infrared sensor, cylinder, electromagnetic switch valve, laser marking machine and
Stepper motor electrical connection.
Preferably, being equipped with the useless bucket device of third, including third row between material stirring disc device and First look detection device
Useless bucket and third waste discharge apparatus, third waste discharge bucket and third waste discharge apparatus are separately positioned on the two sides of conveyer belt, third waste discharge dress
It sets including third nozzle and third optical fiber inductive switch.
Preferably, the second detection probe includes camera, the wide-angle of camera is greater than 120 °.
The utility model by adopting the above technical scheme, has the advantages that
Present apparatus high degree of automation, it is compact-sized.Bottleneck, bottom of bottle, body can be detected, while can be into
Row automatic waste discharge.And if bottle is not standing state into conveyer belt, is incuded by optical fiber and carries out waste discharge, guarantees detection
Normal operation.And board design is small and exquisite, and globality is easily installed by force debugging.Present apparatus feeding device and stamp device simultaneously
Big quantity space has been saved by integrated design, while having improved the production efficiency of device.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the present apparatus;
Fig. 2 is the structural schematic diagram of lighting device;
Fig. 3 is the structural perspective of Fig. 2;
Fig. 4 is the structural schematic diagram of charging marking device;
Fig. 5 is the partial enlarged view of Fig. 4;
Fig. 6 is the control schematic diagram of the present apparatus.
The toponym that each number designation is referred in attached drawing is as follows: 1 one conveyer belts, the 2 one the first useless bucket devices, 3 one groups
Tray device, 4 one First look detection devices, the 5 one the second vision inspection apparatus, the 6 one the second useless bucket devices, the 21 one the first waste discharges
Bucket, the 22 one the first waste discharge apparatus, 221 1 first jets, the 222 one the first optical fiber inductive switches, 31 1 motors, 32 1 material stirring discs,
321 1 arc-shaped slots, the 41 one the first detection probes, 42 1 bowls of lamps, the 52 one the second detection probes, the 61 one the second waste discharge buckets, 62 1
Second waste discharge apparatus, 621 1 second nozzles, 7 one controllers, 8 one lampshades, 81 1 lamp chambers, 9 one light source assemblies, 91 1 lamp bead bottoms
Seat, 92 1 diffusion reflectors, 93 1 light source columns, 94 a connection piece, 931 1 sealing plates, 95 1 left light covers, 96 1 right light covers, 97
One path of travel, 12 1 notches, 951 1 cover boards, 952 1 mounting plates, 953 1 reinforcing ribs, 13 1 exploration holes, 14 1 route holes,
100 1 thirds are given up bucket device, 101 1 third waste discharge buckets, 102 1 third waste discharge apparatus, 103 1 third nozzles, 104 1 third light
Fine inductive switch, 601-turntables, 602-stepper motors, 603-bayonets, 604-support plates, 605-link blocks, 606-gas
Cylinder, 607-control cabinets, 608-faucets, 609-electromagnetic switch valves, 610-liquid level detectors, 611-laser marking machines, 612
One infrared sensor, 613 1 water pumps, 614 1 hoppers.
Specific embodiment
The utility model is described in further detail with embodiment with reference to the accompanying drawing.
As shown in Figures 1 to 6, a kind of automatic sorting marking equipment based on machine vision, including conveyer belt 1 further include
The first useless bucket device 2, the material stirring disc device 3, the view of First look detection device 4, second set gradually along 1 direction of motion of conveyer belt
Feel detection device 5, the second useless bucket device 6 and charging marking device 600;
First useless bucket device 2 includes the first waste discharge bucket 21 and the first waste discharge apparatus 22, the first waste discharge bucket 21 and the first waste discharge
Device 22 is separately positioned on the two sides of conveyer belt 1, and the first waste discharge apparatus 22 includes first jet 221 and the first optical fiber inductive switch
222;
Material stirring disc device 3 includes motor 31 and the material stirring disc 32 that is connected with motor 31, on 32 edge of material stirring disc circumferentially just
To being uniformly provided with 13 arc-shaped slots 321;Motor 31 is servo motor;It can be by the transport of bottle interval to next station.
First look detection device 4 includes that the first detection probe 41 that 1 top of conveyer belt is arranged in and setting are filled in detection
Set the bowl lamp 42 of lower section;
Second vision inspection apparatus 5 includes that the lighting device of 1 top of conveyer belt is arranged in and is arranged around lighting device
The second detection probe 52;
Second useless bucket device 6 includes the second waste discharge bucket 61 and the second waste discharge apparatus 62, and the second waste discharge bucket 61 includes the second spray
Mouth 621.
First detection probe 41 and the second detection probe 52 include the camera based on machine vision, wherein the second detection is visited
First 52 camera wide-angle is greater than 120 °.
The useless bucket device 100 of third, including third waste discharge bucket are equipped between material stirring disc device 3 and First look detection device 4
101 and third waste discharge apparatus 102, third waste discharge bucket 101 and third waste discharge apparatus 102 are separately positioned on the two sides of conveyer belt 1, and
Three waste discharge apparatus 102 include third nozzle 103 and third optical fiber inductive switch 104.
The end of the second useless bucket device 6 is arranged in charging marking device 600, and charging marking device includes turntable 601, turntable
601 lower end is connected with stepper motor 602, and stepper motor 602 drives turntable 601 to rotate, and the outer edge of turntable 601 offers card
Mouth 603, the quantity of bayonet 603 are four and are uniformly arranged along the circumferencial direction of turntable 601;Bayonet 603 is provided in bayonet 603
The compatible support plate 604 of shape, the upper surface of support plate 604 are flushed with the upper surface of turntable 601, the lower end of support plate 604
It is connected with link block 605, the lower end surface of turntable 601 is provided with cylinder 606, and the tailpiece of the piston rod and link block 605 of cylinder 606 are solid
Even, cylinder 606 drives support plate 604 to move forward and backward;The top of turntable 601 is provided with control cabinet 607, the lower end of control cabinet 607
Face is provided with faucet 608, and faucet 608 is connected with electromagnetic switch valve 609, is provided with liquid level detector 610, liquid level on faucet 608
Detector 610 is connect with controller by conducting wire;It is four stations at four bayonets 603, wherein with the second useless bucket dress
Setting 6 joining distal ends is the first station, and the surface of the first station bayonet 603, the station of clockwise adjacent is arranged in faucet 608
For second station, the side of second station is provided with laser marking machine 611, and the first station face is 3rd station, third work
Position is discharge end;First station, second station are provided with infrared ray on the control cabinet 607 right above 3rd station
Sensor 612;The upper end of control cabinet 607 is provided with water pump 613, and one end of water pump 613 is connected with faucet 608 by pipeline, separately
One end is connected with hopper 614 by pipeline.
It further include controller 7, controller 7 and the first optical fiber inductive switch 222, first jet 221, First look detection fill
Set 4, motor 31, the second vision inspection apparatus 5, second nozzle 621, infrared sensor 612, cylinder 606, electromagnetic switch valve
609, laser marking machine 611 and stepper motor 602 are electrically connected.
After the first optical fiber inductive switch 222 and third optical fiber inductive switch 104 sense the bottle to fall down, signal is passed
Controller 7 is given, signal controls first jet 221 and third nozzle 103 to controller 7 based on the received, and then first
Nozzle 221 and third nozzle 103, which are respectively corresponded, blows into the first waste discharge bucket 21 and third waste discharge bucket 101 for bottle.
When the first detection probe 41 and the second detection probe 52 take pictures the bottleneck for detecting bottle, bottom of bottle or body in the presence of scarce
After falling into, detection probe transmits a signal to controller 7, and signal controls second nozzle 621 to controller 7 based on the received,
Defective bottle is blown into the second waste discharge bucket 61 by second nozzle 621.
Intact bottle enters under the inertia of conveyer belt in the support plate 604 on the first station of turntable 601, support plate
604 edge is provided with snap-gauge 6041, and snap-gauge 6041 is for limiting bottle, when the infrared sensor 612 of the first station
After being detected with bottle, the control electromagnetic switch valve 609 of controller 7 opens faucet 608 and carries out filling, the perception of liquid level detector 610
When reaching specified altitude to liquid level, controller 7 obtains the signal of liquid level detector 610 to close electromagnetic switch valve 609, described
Liquid level detector 610 be infrared distance sensor or ultrasonic distance-measuring sensor, after the completion, controller 7 by control step
It controls turntable into motor 602 to be rotated, the bottle of the first station reaches second station and is prepared mark operation, when the second work
After the infrared sensor 612 of position detects bottle, then laser marking machine 611 carries out mark operation;After the completion of mark, second station
Bottle turn to 3rd station, after the infrared sensor 612 of 3rd station detects bottle, controller 7 controls cylinder 606
Piston rod, which stretches out, drives support plate 604 overhanging, under the action of inertia, bottle is carried out discharging or transport to next transmission
Then whether band station also has bottle immediately below the detection of infrared sensor 612 of the 4th station, complete when not having bottle
It is recycled at one;If there are also alarming if bottle, manually bottle is removed.
Lighting device includes lampshade 8, and lampshade 8 includes the lamp chamber 81 surrounded by 8 side wall of lampshade, and the top of lamp chamber 81 is provided with
Light source assembly 9, light source assembly 9 include lamp bead pedestal 91, are connected at the top of lamp bead pedestal 91 and lamp chamber 81, and lamp bead pedestal 91 is terrace with edge
And cross-sectional area gradually becomes smaller from top to bottom, 91 bottom of lamp bead pedestal is provided with diffusion reflector 92;The side of lamp bead pedestal 91
Face is equipped with paster LED;Light source assembly 9 further includes light source column 93 and connector 94, and connector 94 passes through lampshade 8 and light source column 93
Carry out connected by being threadedly engaged, light source column 93 and lamp bead pedestal 91 are connected by being threadedly engaged;The upper end of light source column 93 is arranged
There is sealing plate 931, sealing plate 931 contradicts at the top of lamp chamber 81, and the inner wall of lamp chamber 81 is uniformly pasted with diffusion reflective sheeting;Lampshade
Light cover is arranged in 8 bottom, and light cover includes left light cover 95 and right light cover 96, forms path of travel between left light cover 95 and right light cover 96
97, a pair of of notch 12 is offered on lampshade 8, and notch 12 is located at the both ends of path of travel 97;Left light cover 95 and right light cover 96 wrap
The cover board 951 with the cooperation of 8 bottom of lampshade is included, cover board 951 is equipped with the downward peace of vertical cover board 951 close to the edge of path of travel 97
Loading board 952 is provided with reinforcing rib 953 between mounting plate 952 and cover board 951;Lampshade 8 is cylinder, and the side wall of lampshade 8 offers
Two groups of exploration holes 13 facing each other for being used for the detection of the second detection probe 52, the second detection probe 52 are detected by exploration hole 13
Inside lamp chamber 81, the upper end of side wall offers the route hole 14 for placing aviation plug.Control cabinet is solid by setting supporting leg
Determine on the ground.
In short, the above is only the preferred embodiment of the present invention, it is all according to present utility model application the scope of the patents institute
The equivalent changes and modifications of work should all belong to the covering scope of the utility model patent.
Claims (5)
1. a kind of automatic sorting marking equipment based on machine vision, including conveyer belt, it is characterised in that: further include along conveyer belt
The first useless bucket device that the direction of motion is set gradually, material stirring disc device, First look detection device, the second vision inspection apparatus,
Second useless bucket device and charging marking device;
First useless bucket device includes the first waste discharge bucket and the first waste discharge apparatus, and the first waste discharge bucket and the first waste discharge apparatus are respectively set
In the two sides of conveyer belt, the first waste discharge apparatus includes first jet and the first optical fiber inductive switch;
Material stirring disc device includes motor and the material stirring disc that is connected to the motor, be along the circumferential direction uniformly provided on material toggling plate edge to
Few two arc-shaped slots;
First look detection device includes that the first square detection probe on a moving belt is arranged and is arranged in below detection device
Bowl lamp;
Second vision inspection apparatus includes lighting device square on a moving belt is arranged and is arranged in around lighting device second
Detection probe;
Second useless bucket device includes the second waste discharge bucket and the second waste discharge apparatus, and the second waste discharge bucket includes second nozzle;
The end of the second useless bucket device is arranged in charging marking device, and charging marking device includes turntable, the lower end connection of turntable
There is stepper motor, stepper motor drives turntable rotation, and the outer edge of turntable offers bayonet, and the quantity of bayonet is four and edge turns
The circumferencial direction of disk is uniformly arranged;The compatible support plate of bayonet shape, the upper surface of support plate and turntable are provided in bayonet
Upper surface flush, the lower end of support plate is connected with link block, and the lower end surface of turntable is provided with cylinder, the tailpiece of the piston rod of cylinder with
Link block is connected, and cylinder drives support plate to move forward and backward;Control cabinet is provided with above turntable, the lower end surface of control cabinet is provided with
Faucet, faucet are connected with electromagnetic switch valve, and liquid level detector, liquid level detector and controller are provided on faucet and is connected by conducting wire
It connects;It is four stations at four bayonets, wherein be the first station with the second useless bucket device joining distal ends, faucet setting
In the surface of the first station bayonet, the station of clockwise adjacent is second station, and the side of second station is provided with laser and beats
Mark machine, the first station face are 3rd station, and 3rd station is discharge end;First station, second station, third work
Infrared sensor is provided on control cabinet right above position;The upper end of control cabinet is provided with water pump, one end of water pump and dragon
Head is connected by pipeline, and the other end is connected with hopper by pipeline.
2. a kind of automatic sorting marking equipment based on machine vision according to claim 1, it is characterised in that: further include
Controller, controller and the first optical fiber inductive switch, first jet, First look detection device, motor, the second vision-based detection dress
It sets, the electrical connection of second nozzle, infrared sensor, cylinder, electromagnetic switch valve, laser marking machine and stepper motor.
3. a kind of automatic sorting marking equipment based on machine vision according to claim 1, it is characterised in that: material stirring disc
The useless bucket device of third, including third waste discharge bucket and third waste discharge apparatus, third are equipped between device and First look detection device
Waste discharge bucket and third waste discharge apparatus are separately positioned on the two sides of conveyer belt, and third waste discharge apparatus includes third nozzle and third optical fiber
Inductive switch.
4. a kind of automatic sorting marking equipment based on machine vision according to claim 1, it is characterised in that: arc card
The quantity of slot is 13.
5. a kind of automatic sorting marking equipment based on machine vision according to claim 1, it is characterised in that: the second inspection
Probing head includes camera, and the wide-angle of camera is greater than 120 °.
Priority Applications (1)
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CN201820531393.2U CN208584706U (en) | 2018-04-13 | 2018-04-13 | A kind of automatic sorting marking equipment based on machine vision |
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CN201820531393.2U CN208584706U (en) | 2018-04-13 | 2018-04-13 | A kind of automatic sorting marking equipment based on machine vision |
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CN201820531393.2U Expired - Fee Related CN208584706U (en) | 2018-04-13 | 2018-04-13 | A kind of automatic sorting marking equipment based on machine vision |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111330858A (en) * | 2020-03-05 | 2020-06-26 | 上海首坤智能科技有限公司 | Laser marking machine with automatic sorting function and sorting method |
-
2018
- 2018-04-13 CN CN201820531393.2U patent/CN208584706U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111330858A (en) * | 2020-03-05 | 2020-06-26 | 上海首坤智能科技有限公司 | Laser marking machine with automatic sorting function and sorting method |
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Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190308 Termination date: 20210413 |
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CF01 | Termination of patent right due to non-payment of annual fee |