CN206876598U - One kind automation body detection means - Google Patents
One kind automation body detection means Download PDFInfo
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- CN206876598U CN206876598U CN201720618908.8U CN201720618908U CN206876598U CN 206876598 U CN206876598 U CN 206876598U CN 201720618908 U CN201720618908 U CN 201720618908U CN 206876598 U CN206876598 U CN 206876598U
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- waste discharge
- detection means
- lampshade
- lamp
- bucket
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
Automatic detection system field is the utility model is related to, discloses a kind of automation body detection means.One kind automation body detection means, including conveyer belt (1), in addition to the first useless bucket device (2), material stirring disc device (3), First look detection means (4), the second vision inspection apparatus (5), the second useless bucket device (6) and three wastes bucket device (100) set gradually along conveyer belt (1) direction of motion.Bottleneck, bottom of bottle and body can be detected, while defective bottle can timely be excluded., can be by bottle in time from transmission tape erasure when bottle falls down on a moving belt.And illumination apparatus is designed, the uniform illumination in lampshade (8), the accuracy of the detection of guarantee can be ensured.
Description
Technical field
It the utility model is related to automatic detection system field, more particularly to a kind of automation body detection means.
Background technology
Much injection plant produced line is producing bottle on the market at present, because speed is fast, the reason such as cost of labor height, and meeting
It is required that increase vision system carries out dust detection to body, if it find that had a stain above body or other are bad, row in time
It is useless.But misjudgment phenomenon can be caused because uneven illumination is even in the prior art, and bottle other defect can not be detected.
Utility model content
The utility model is for the uniform each defect that can not accurately detect bottle of uneven illumination in the prior art, there is provided
A kind of automation body detection means.
In order to solve above-mentioned technical problem, the utility model is addressed by following technical proposals：
One kind automation body detection means, including conveyer belt, include along transmit that tape motion direction sets gradually the
One useless bucket device, material stirring disc device, First look detection means, the second vision inspection apparatus and the second useless bucket device；
First useless bucket device includes the first waste discharge bucket and the first waste discharge apparatus, the first waste discharge bucket and the first waste discharge apparatus difference
The both sides of conveyer belt are arranged on, the first waste discharge apparatus includes first jet and the first optical fiber inductive switch；
Material stirring disc device includes motor and the material stirring disc being connected with motor, is along the circumferential direction uniformly opened up on material toggling plate edge
There are at least two arc-shaped slots；
First look detection means includes the first detection probe being arranged on above conveyer belt and is arranged under detection means
The bowl lamp of side；
Second vision inspection apparatus includes being arranged on the lighting device above conveyer belt and being arranged on around lighting device
Second detection probe；
Second useless bucket device includes the second waste discharge bucket and the second waste discharge apparatus, and the second waste discharge bucket includes second nozzle.
Preferably, also including controller, controller and the first optical fiber inductive switch, first jet, First look detect
Device, motor, the second vision inspection apparatus and second nozzle electrical connection, so as to carry out automatic detection and oneself everywhere to bottle
It is dynamic to carry out waste discharge.
Preferably, lighting device includes lampshade, lampshade includes the lamp chamber surrounded by lampshade side wall, and the top of lamp chamber is set
There is light source assembly, light source assembly includes lamp bead base, and for lamp bead base with being connected at the top of lamp chamber, lamp bead base is terrace with edge and cross section
Area tapers into from top to bottom, and lamp bead base bottom is provided with diffusion reflector；The side of lamp bead base is provided with paster
LED, lamp bead base are that the light that chamfered edge platform sends paster LED has shadowless lamp effect；Diffusion reflector is arranged on bottom, and
The top of workpiece can be located at, prevent region below from occurring that light concentrates reflective phenomenon, the light for influenceing body light source is equal
Even property, so as to influence detection case；Paster LED has that vibration strength is good, reliability is high, system operating cost is low, easily small-sized, thin
Type, lightweight, amorphism limitation, the advantages that being easily formed various application.
Preferably, light source assembly also includes light source post and connector, connector passes through screw thread through lampshade with light source post
Cooperation is connected, and light source post and lamp bead base are connected by screw thread cooperation；The upper end of light source post is provided with sealing plate, sealing plate
Contradict and be uniformly pasted with diffusion reflective sheeting in the top of lamp chamber, the inwall of lamp chamber；The bottom of lampshade sets light cover, and light cover includes a left side
Light cover and right light cover, path of travel is formed between left light cover and right light cover, a pair of breach are offered on lampshade, breach is positioned at traveling
The both ends of passage；Left light cover and right light cover include the cover plate coordinated with lampshade bottom, and cover plate is set close to the edge of path of travel
There is the downward installing plate of vertical cover plate, reinforcement is provided between installing plate and cover plate.Connected between each part it is reliable and stable, together
When be easy to bottle to pass through lampshade, and installing plate is easily installed on a moving belt；It is reflective that the inwall of lamp chamber is uniformly pasted with diffusion
Paper, light is set to be diffused when getting to the side of lamp chamber, so as to ensure the uniformity of light in lamp chamber.
Preferably, lampshade is cylinder, the side wall of lampshade offers two groups and facing each other is used for the second detection probe
The exploration hole of detection, the second detection probe are detected inside lamp chamber by exploration hole, and the upper end of side wall is offered for laying aviation
The circuit hole of plug, makes overall structure compacter, and carries out detection of taking pictures from different perspectives, and the accuracy of detection is higher.
Preferably, three wastes bucket device is provided between material stirring disc device and First look detection means, including the 3rd row
Useless bucket and the 3rd waste discharge apparatus, the 3rd waste discharge bucket and the 3rd waste discharge apparatus are separately positioned on the both sides of conveyer belt, the 3rd waste discharge dress
Put including the 3rd nozzle and the 3rd optical fiber inductive switch.When the situation that material stirring disc knocks bottle over occurs, the 3rd waste discharge apparatus
Carry out waste discharge collection.
Preferably, the second detection probe includes camera, the wide-angle of camera is more than 120 °.
The utility model uses above-mentioned technical proposal, has the advantages that：
Present apparatus automaticity is high, compact-sized.Bottleneck, bottom of bottle, body can be detected, while can entered
Row automatic waste discharge.And if bottle is not standing state into conveyer belt, is sensed by optical fiber and carry out waste discharge, ensure detection
Normal operation.And board design is compact, globality is easily installed by force debugging.Lighting device in body detection simultaneously has
Following advantage：
1st, lamp bead base not only facilitates the installation of paster LED using inverted terrace with edge, while the light that can send light source
Line has the effect of shadowless lamp.
2nd, exterior cylindrical type appearance design, open circular hole on the side of lamp source four and be easy to CCD to detect；
3rd, the whole circle of internal patch uniformly diffuses reflective sheeting, makes the light uniformity in lamp chamber more preferable；
4th, internal lamp bead uses four surface chamfer paster LEDs, and bottom adds diffusing panel to design, is easy to uniformly beat light source in tunnel
Above the lamp wall of road lamp, light source is uniformly diffused in light source internal by reflective sheeting, allows the uniform light of white clear bottle；
5th, present apparatus installation is simple, and structural stability is strong；Simultaneously firm, good airproof performance is connected between each part.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present apparatus；
Fig. 2 is the structural representation of lighting device；
Fig. 3 is Fig. 2 structural perspective；
Fig. 4 is the control schematic diagram of the present apparatus.
The toponym that each number designation is referred in accompanying drawing is as follows：1 one conveyer belts, the 2 one the first useless bucket devices, 3 one groups
Tray device, 4 one First look detection means, the 5 one the second vision inspection apparatus, the 6 one the second useless bucket devices, the 21 one the first waste discharges
Bucket, the 22 one the first waste discharge apparatus, 221 1 first jets, the 222 one the first optical fiber inductive switches, 31 1 motors, 32 1 material stirring discs,
321 1 arc-shaped slots, the 41 one the first detection probes, 42 1 bowls of lamps, the 52 one the second detection probes, the 61 one the second waste discharge bucket, 62 1
Second waste discharge apparatus, 621 1 second nozzles, 7 one controllers, 8 one lampshades, 81 1 lamp chambers, 9 one light source assemblies, 91 1 lamp bead bottoms
Seat, 92 1 diffusion reflectors, 93 1 light source posts, 94 a connection piece, 931 1 sealing plates, 95 1 left light covers, 96 1 right light covers, 97
One path of travel, 12 1 breach, 951 1 cover plates, 952 1 installing plates, 953 1 reinforcements, 13 1 exploration holes, 14 1 circuit holes,
100 1 three wastes bucket devices, 101 1 the 3rd waste discharge buckets, 102 1 the 3rd waste discharge apparatus, 103 1 the 3rd nozzles, 104 1 the 3rd light
Fine inductive switch.
Embodiment
The utility model is described in further detail with embodiment below in conjunction with the accompanying drawings.
As shown in Figures 1 to 4, a kind of automation body detection means, including conveyer belt 1, in addition to moved along conveyer belt 1
The first useless bucket device 2, material stirring disc device 3, First look detection means 4, the and of the second vision inspection apparatus 5 that direction is set gradually
Second useless bucket device 6；
First useless bucket device 2 includes the first waste discharge bucket 21 and the first waste discharge apparatus 22, the first waste discharge bucket 21 and the first waste discharge
Device 22 is separately positioned on the both sides of conveyer belt 1, and the first waste discharge apparatus 22 includes the optical fiber inductive switch of first jet 221 and first
222；
Material stirring disc device 3 includes motor 31 and the material stirring disc 32 that is connected with motor 31, on the edge of material stirring disc 32 circumferentially just
To uniformly offering 13 arc-shaped slots 321；Motor 31 is servomotor；Can be by the transport of bottle interval to next station.
First look detection means 4 includes the first detection probe 41 for being arranged on the top of conveyer belt 1 and is arranged on detection dress
Put the bowl lamp 42 of lower section；
Second vision inspection apparatus 5 includes being arranged on the lighting device of the top of conveyer belt 1 and is arranged on around lighting device
The second detection probe 52；
Second useless bucket device 6 includes the second waste discharge bucket 61 and the second waste discharge apparatus 62, and the second waste discharge bucket 61 includes the second spray
Mouth 621.
First detection probe 41 and the second detection probe 52 include the camera based on machine vision, wherein the second detection is visited
First 52 camera wide-angle is more than 120 °.
Three wastes bucket device 100, including the 3rd waste discharge bucket are provided between material stirring disc device 3 and First look detection means 4
101 and the 3rd waste discharge apparatus 102, the 3rd waste discharge bucket 101 and the 3rd waste discharge apparatus 102 are separately positioned on the both sides of conveyer belt 1, and
Three waste discharge apparatus 102 include the 3rd nozzle 103 and the 3rd optical fiber inductive switch 104.
Control system includes controller 7, the optical fiber inductive switch 222 of controller 7 and first, first jet 221, First look
Detection means 4, motor 31, the second vision inspection apparatus 5, second nozzle 621, the 3rd nozzle 103 and the 3rd optical fiber inductive switch
104 electrical connections.
After the first optical fiber inductive switch 222 and the 3rd optical fiber inductive switch 104 sense the bottle to fall down, signal is passed
Controller 7 is given, controller 7 is controlled according to the signal of reception to the nozzle 103 of first jet 221 and the 3rd, and then first
The nozzle 103 of nozzle 221 and the 3rd corresponds to bottle blowing into the first waste discharge bucket 21 and the 3rd waste discharge bucket 101 respectively.
When the first detection probe 41 and the second detection probe 52 take pictures the bottleneck for detecting bottle, bottom of bottle or body in the presence of scarce
After falling into, detection probe transmits a signal to controller 7, and controller 7 is controlled according to the signal of reception to second nozzle 621,
Defective bottle is blown into second nozzle 61 by second nozzle 621.
Lighting device includes lampshade 8, and lampshade 8 includes the lamp chamber 81 surrounded by the side wall of lampshade 8, and the top of lamp chamber 81 is provided with
Light source assembly 9, light source assembly 9 include lamp bead base 91, and lamp bead base 91 is connected with the top of lamp chamber 81, and lamp bead base 91 is terrace with edge
And cross-sectional area tapers into from top to bottom, the bottom of lamp bead base 91 is provided with diffusion reflector 92；The side of lamp bead base 91
Face is provided with paster LED；Light source assembly 9 also includes light source post 93 and connector 94, and connector 94 passes through lampshade 8 and light source post 93
Coordinated by screw thread and be connected, light source post 93 and lamp bead base 91 are connected by screw thread cooperation；The upper end of light source post 93 is set
There is sealing plate 931, sealing plate 931 contradicts uniformly is pasted with diffusion reflective sheeting in the top of lamp chamber 81, the inwall of lamp chamber 81；Lampshade
8 bottom sets light cover, and light cover includes left light cover 95 and right light cover 96, path of travel is formed between left light cover 95 and right light cover 96
97, a pair of breach 12 are offered on lampshade 8, and breach 12 is located at the both ends of path of travel 97；Left light cover 95 and right light cover 96 wrap
The cover plate 951 coordinated with the bottom of lampshade 8 is included, cover plate 951 is provided with the downward peace of vertical cover plate 951 close to the edge of path of travel 97
Loading board 952, reinforcement 953 is provided between installing plate 952 and cover plate 951；Lampshade 8 is cylinder, and the side wall of lampshade 8 offers
Two groups of exploration holes 13 facing each other for being used for the detection of the second detection probe 52, the second detection probe 52 are detected by exploration hole 13
Inside lamp chamber 81, the upper end of side wall offers the circuit hole 14 for laying aviation plug.
In a word, preferred embodiment of the present utility model is the foregoing is only, it is all according to present utility model application the scope of the claims institute
The equivalent changes and modifications of work, it should all belong to the covering scope of the utility model patent.
Claims (9)
1. one kind automation body detection means, including conveyer belt (1), it is characterised in that：Also include along conveyer belt (1) motion side
To the useless bucket device (2) of first set gradually, material stirring disc device (3), First look detection means (4), the second vision-based detection dress
Put (5) and the second useless bucket device (6)；
First useless bucket device (2) includes the first waste discharge bucket (21) and the first waste discharge apparatus (22), the first waste discharge bucket (21) and first
Waste discharge apparatus (22) is separately positioned on the both sides of conveyer belt (1), and the first waste discharge apparatus (22) includes first jet (221) and first
Optical fiber inductive switch (222)；
Material stirring disc device (3) includes motor (31) and the material stirring disc (32) that is connected with motor (31), edge on material stirring disc (32) edge
Circumferencial direction uniformly offers at least two arc-shaped slots (321)；
First look detection means (4) includes being arranged on the first detection probe (41) above conveyer belt (1) and being arranged on detection
Bowl lamp (42) below device；
Second vision inspection apparatus (5) includes being arranged on the lighting device above conveyer belt (1) and being arranged on around lighting device
The second detection probe (52)；
Second useless bucket device (6) includes the second waste discharge bucket (61) and the second waste discharge apparatus (62), and the second waste discharge bucket (61) includes the
Two nozzles (621).
A kind of 2. automation body detection means according to claim 1, it is characterised in that：Also include controller (7), control
Device (7) processed and the first optical fiber inductive switch (222), first jet (221), First look detection means (4), motor (31), the
Two vision inspection apparatus (5) and second nozzle (621) electrical connection.
A kind of 3. automation body detection means according to claim 1, it is characterised in that：Lighting device includes lampshade
(8), lampshade (8) includes the lamp chamber (81) surrounded by lampshade (8) side wall, and light source assembly (9), light are provided with the top of lamp chamber (81)
Source component (9) includes lamp bead base (91), lamp bead base (91) be connected at the top of lamp chamber (81), lamp bead base (91) for terrace with edge and
Cross-sectional area tapers into from top to bottom, and lamp bead base (91) bottom is provided with diffusion reflector (92)；Lamp bead base (91)
Side paster LED is installed.
A kind of 4. automation body detection means according to claim 3, it is characterised in that：Light source assembly (9) also includes
Light source post (93) and connector (94), connector (94) is coordinated through lampshade (8) with light source post (93) by screw thread to be connected,
Light source post (93) and lamp bead base (91) are coordinated by screw thread to be connected；The upper end of light source post (93) is provided with sealing plate (931), close
Shrouding (931) contradicts uniformly is pasted with diffusion reflective sheeting in the top of lamp chamber (81), the inwall of lamp chamber (81)；The bottom of lampshade (8)
Portion sets light cover, and light cover includes left light cover (95) and right light cover (96), is formed and advanced between left light cover (95) and right light cover (96)
Passage (97), a pair of breach (12) is offered on lampshade (8), breach (12) is located at the both ends of path of travel (97)；Left light cover
(95) and right light cover (96) includes the cover plate (951) with the cooperation of lampshade (8) bottom, and cover plate (951) is close to path of travel (97)
Edge be provided with the downward installing plate (952) of vertical cover plate (951), be provided with reinforcement between installing plate (952) and cover plate (951)
Muscle (953).
A kind of 5. automation body detection means according to claim 1, it is characterised in that：Lampshade (8) is cylindrical, lamp
The side wall of cover (8) offers two groups of exploration holes (13) facing each other for being used for the second detection probe (52) detection, the second detection
Popping one's head in, (52) are internal by exploration hole (13) detection lamp chamber (81), and the upper end of side wall offers the circuit for laying aviation plug
Hole (14).
A kind of 6. automation body detection means according to claim 1, it is characterised in that：Material stirring disc device (3) and
Three wastes bucket device (100), including the 3rd waste discharge bucket (101) and the 3rd waste discharge apparatus are provided between one vision inspection apparatus (4)
(102), the 3rd waste discharge bucket (101) and the 3rd waste discharge apparatus (102) are separately positioned on the both sides of conveyer belt (1), the 3rd waste discharge dress
Putting (102) includes the 3rd nozzle (103) and the 3rd optical fiber inductive switch (104).
A kind of 7. automation body detection means according to claim 1, it is characterised in that：The number of arc-shaped slot (321)
Measure as 13.
A kind of 8. automation body detection means according to claim 1, it is characterised in that：Motor (31) is servo electricity
Machine.
A kind of 9. automation body detection means according to claim 1, it is characterised in that：Second detection probe (52) is wrapped
Camera is included, the wide-angle of camera is more than 120 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720618908.8U CN206876598U (en) | 2017-05-31 | 2017-05-31 | One kind automation body detection means |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720618908.8U CN206876598U (en) | 2017-05-31 | 2017-05-31 | One kind automation body detection means |
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| Publication Number | Publication Date |
|---|---|
| CN206876598U true CN206876598U (en) | 2018-01-12 |
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ID=61337677
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|---|---|---|---|
| CN201720618908.8U Active CN206876598U (en) | 2017-05-31 | 2017-05-31 | One kind automation body detection means |
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| CN (1) | CN206876598U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112595717A (en) * | 2020-11-24 | 2021-04-02 | 苏州正方格自动化技术有限公司 | Bottle optical vision detection system |
-
2017
- 2017-05-31 CN CN201720618908.8U patent/CN206876598U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112595717A (en) * | 2020-11-24 | 2021-04-02 | 苏州正方格自动化技术有限公司 | Bottle optical vision detection system |
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| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20190625 Address after: 361001 Unit 09, L District, Sixth Floor, 26 Zhenhai Road, Siming District, Xiamen City, Fujian Province Patentee after: Fujian force and line Intelligent Technology Co., Ltd. Address before: 361008 Unit 304, No. 15, Hailu No. 2, Software Park, Siming District, Xiamen City, Fujian Province Patentee before: POWER&ACTION XIAMEN PHOTOELECTRIC TECHNOLOGY CO., LTD. |