CN203470361U - Wrapping film fault detector - Google Patents

Wrapping film fault detector Download PDF

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Publication number
CN203470361U
CN203470361U CN201320609981.0U CN201320609981U CN203470361U CN 203470361 U CN203470361 U CN 203470361U CN 201320609981 U CN201320609981 U CN 201320609981U CN 203470361 U CN203470361 U CN 203470361U
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CN
China
Prior art keywords
light source
contiguous block
assembly
conveyer belt
source assembly
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Expired - Lifetime
Application number
CN201320609981.0U
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Chinese (zh)
Inventor
陈刚
陈倩
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Sichuan Soper Science & Technology Co Ltd
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Sichuan Soper Science & Technology Co Ltd
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Priority to CN201320609981.0U priority Critical patent/CN203470361U/en
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Abstract

The utility model discloses a wrapping film fault detector. The wrapping film fault detector comprises a light source assembly, a camera assembly and a duckbilled nozzle assembly, wherein the light source assembly is arranged on the lateral side of the front end of a transmission belt, the camera assembly is arranged on the lateral side of the front end of the transmission belt, and the duckbilled nozzle assembly is arranged on the lateral side of the rear end of the transmission belt. The wrapping film fault detector has the advantages of being capable of replacing manual sorting and automatically removing unqualified products, efficient, and much larger in effective detection rate when compared with manual sorting; the duckbilled nozzle assembly is high in airflow speed and large in blowing range, thereby being capable of quickly blowing away products with faulty wrapping films and overcoming the defect that an ordinary air nozzle can not blow away faulty products and therefore waste products can not be automatically removed.

Description

Coating defect detector
Technical field
The utility model relates to checkout gear, is specifically related to a kind of coating defect detector.
Background technology
The product that need to seal for some, will wrap layer of plastic film (such as Instant noodle bucket) at the outer surface of product conventionally.And easily there is following defect in coating:
1. coating is unsmooth, presents rough point-like, wire and other shape folds;
2. coating is not tight, presents some or all of lax shape;
3. there is hole in coating breakage.
At present, adopt manual detection on production line, every production line has a workman specially coating to be inspected by random samples, face bucket coating is transparent plastic sheeting, and when coating fold area is not too obvious, human eye detection can exist certain error, cause effective verification and measurement ratio low, false drop rate increases.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of efficiency high, the coating defect detector that accuracy in detection is high.
The purpose of this utility model is achieved through the following technical solutions:
Coating defect detector, comprises and is arranged at the light source assembly of conveyer belt front end side, the duckbilled nozzle assembly that is arranged at the photomoduel of conveyer belt front end side and is arranged at side, conveyer belt rear end.
Product is sent to the rear end of conveyer belt by the front end of conveyer belt, when product is positioned at the front end of conveyer belt, light source assembly illuminates the coating of product surface, photomoduel is taken the image of product surface coating simultaneously, and by image transfer to outside control device, control device is processed the image of coating and is judged whether coating has defect.If coating defectiveness, to outside air feed equipment transmission of signal, make air feed equipment to duckbilled nozzle assembly air feed, when product is transferred into conveyer belt rear end, by the air-flow from duckbilled nozzle assembly ejection, blown out conveyer belt, thereby complete, coating is possessed to the work that the product of defect sorts.
Duckbilled nozzle assembly possesses higher air velocity, and air blowing scope is large, and the product that coating can be possessed to defect blows off fast, has avoided common valve cannot blow faulty goods off, thus problem that cannot automatic waste product removing.
The utility model provides a kind of can obtain coating surface image structure that can waste product removing, and outside control device and air feed equipment belong to existing known technology.
Described light source assembly is two, and two described light source assemblies are symmetrically distributed in described conveyer belt both sides.
Two light source assemblies can increase the intensity of illumination, and the image information that photomoduel is gathered is more clear.
Further, described light source assembly comprises vertical strip source.
Vertical strip source in the vertical direction to illuminate scope larger, can be applicable to the product of differing heights, avoided the appearance at illumination dead angle, further increased the accuracy detecting.
Further, described light source assembly also comprises base, end plate, stay pipe, contiguous block A and contiguous block B, a stay pipe runs through base and is connected with the contiguous block B of top, contiguous block A is connected with contiguous block B, two end plates is arranged at respectively the above and below of contiguous block A, the end that another stay pipe runs through contiguous block B and stay pipe is connected with end plate, and described strip source is fixed between two end plates, and base is fixedly installed.
Further, the end of described stay pipe and described end plate are rotationally connected.By rotating end plate, can change the illumination direction of strip source, to adapt to the product of different sizes.
Further, described photomoduel comprises camera installing rack, camera installing plate and camera, and camera is fixed on camera installing rack by camera installing plate, and camera installing rack rotates and is fixed on described light source assembly.Camera installing rack rotates and is fixed on light source assembly, can change the direction of camera, thereby gathers the coating image of diverse location, to be applicable to different products.
Further, described duckbilled nozzle assembly comprises holder, adjustment seat, duckbilled nozzle and gas-tpe fitting, and adjustment seat is rotated and is fixed on holder, and duckbilled nozzle is connected with adjustment seat, and gas-tpe fitting is connected with duckbilled nozzle, and holder is fixedly installed.Gas-tpe fitting is for being connected with air feed equipment, and duckbilled nozzle possesses higher air velocity, and air blowing scope is large, and the product that coating can be possessed to defect blows off fast, has avoided common valve cannot blow faulty goods off, thus problem that cannot automatic waste product removing.
Further, also comprise and be fixed on the support of described conveyer belt both sides and rack-mount shell, shell shrouds described light source assembly and photomoduel.Shell plays the effect of protection light source assembly and photomoduel.
In sum, advantage of the present utility model and beneficial effect are:
1. the utility model can substitute manual sorting, energy automatic waste product removing, and efficiency is high, and compared to manual sorting, effectively verification and measurement ratio improves greatly;
2. duckbilled nozzle assembly is set, and duckbilled nozzle assembly possesses higher air velocity, and air blowing scope is large, and the product that coating can be possessed to defect blows off fast, has avoided common valve cannot blow faulty goods off, thus problem that cannot automatic waste product removing;
3. vertical strip source is set, vertical strip source in the vertical direction to illuminate scope larger, can be applicable to the product of differing heights, avoided the appearance at illumination dead angle, further increased the accuracy detecting;
4. the end of stay pipe and end plate are rotationally connected, and by rotating end plate, can change the illumination direction of strip source, to adapt to the product of different sizes;
5. the direction of camera can change, thereby gathers the coating image of diverse location, to be applicable to different products;
6. shell is set, can protects light source assembly and photomoduel, improved the life-span of the present utility model.
Accompanying drawing explanation
In order to be illustrated more clearly in embodiment of the present utility model, will be briefly described describing the required accompanying drawing of using in the utility model embodiment below.Apparent, the accompanying drawing in the following describes is only some embodiment that record in the utility model, for a person skilled in the art, in the situation that not paying creative work, can also, according to accompanying drawing below, obtain other accompanying drawing.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of light source assembly;
Fig. 3 is the structural representation of photomoduel;
Fig. 4 is the structural representation of duckbilled nozzle assembly;
Fig. 5 is the structural representation of shell;
Wherein, the parts title that Reference numeral is corresponding is as follows:
1-light source assembly, 2-photomoduel, 3-duckbilled nozzle assembly, 4-support, 5-shell, 6-conveyer belt, 7-Instant noodle bucket, 101-base, 102-end plate, 103-stay pipe, 104-contiguous block A, 105-contiguous block B, 106-strip source, 201-camera installing rack, 202-camera installing plate, 203-camera, 301-holder, 302-adjustment seat, 303-duckbilled nozzle, 304-gas-tpe fitting.
The specific embodiment
In order to make those skilled in the art understand better the utility model, below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out to clear, complete description.Apparent, embodiment described below is only the part in the utility model embodiment, rather than all.The embodiment recording based on the utility model, other all embodiment that those skilled in the art obtain in the situation that not paying creative work, all in the scope of the utility model protection.
In the following examples, will adopt Instant noodle bucket so that operation principle of the present utility model to be described, but and do not mean that the utility model can only detect for the coating of Instant noodle bucket, the coating that the utility model is equally applicable to other products detects.
Embodiment 1:
As shown in Figure 1, coating defect detector, comprises and is arranged at the light source assembly 1 of conveyer belt 6 front end sides, the duckbilled nozzle assembly 3 that is arranged at the photomoduel 2 of conveyer belt 6 front end sides and is arranged at conveyer belt 6 sides, rear end.
Instant noodle bucket 7 is sent to the rear end of conveyer belt 6 by the front end of conveyer belt 6, when Instant noodle bucket 7 is positioned at the front end of conveyer belt 6, light source assembly 1 illuminates the coating on Instant noodle bucket 7 surfaces, photomoduel 2 is taken the image of Instant noodle bucket 7 surface-coatings simultaneously, and by image transfer to outside control device, control device is processed the image of coating and is judged whether coating has defect.If coating defectiveness, to outside air feed equipment transmission of signal, make air feed equipment to duckbilled nozzle assembly 3 air feed, when Instant noodle bucket 7 is transferred into conveyer belt 6 rear end, from the air-flow of duckbilled nozzle assembly 3 ejection, blown out conveyer belt 6, thereby complete, coating is possessed to the work that the Instant noodle bucket 7 of defect sorts.
Duckbilled nozzle assembly 3 possesses higher air velocity, and air blowing scope is large, and the Instant noodle bucket 7 that coating can be possessed to defect blows off fast, has avoided common valve cannot blow defect Instant noodle bucket 7 off, thus problem that cannot automatic waste product removing.
The utility model provides a kind of can obtain coating surface image structure that can waste product removing, and outside control device and air feed equipment belong to existing known technology.
Embodiment 2:
As shown in Figure 1, the present embodiment is on the basis of embodiment 1, and described light source assembly 1 is two, and two described light source assemblies 1 are symmetrically distributed in described conveyer belt 6 both sides.
Two light source assemblies 1 can increase the intensity of illumination, and the image information that photomoduel 2 is gathered is more clear.
Embodiment 3:
As shown in Figure 2, the present embodiment is on the basis of above-mentioned any one embodiment, and described light source assembly 1 comprises vertical strip source 106.
Vertical strip source 106 in the vertical directions to illuminate scope larger, can be applicable to the Instant noodle bucket 7 of differing heights, avoided the appearance at illumination dead angle, further increased the accuracy detecting.
Embodiment 4:
As shown in Figure 2, the present embodiment is on the basis of embodiment 3, described light source assembly 1 also comprises base 101, end plate 102, stay pipe 103, contiguous block A104 and contiguous block B105, a stay pipe 103 runs through base 101 and is connected with the contiguous block B105 of top, contiguous block A104 is connected with contiguous block B105, two end plates 102 is arranged at respectively the above and below of contiguous block A104, the end that another stay pipe 103 runs through contiguous block B105 and stay pipe 103 is connected with end plate 102, described strip source 106 is fixed between two end plates 102, base 101 is fixed on the side of conveyer belt 6.
Embodiment 5:
As shown in Figure 2, the present embodiment is on the basis of embodiment 4, and the end of described stay pipe 103 and described end plate 102 are rotationally connected.By rotating end plate 102, can change the illumination direction of strip source 106, to adapt to the Instant noodle bucket 7 of different sizes.
Embodiment 6:
As shown in Figure 3, the present embodiment is on the basis of above-mentioned any one embodiment, described photomoduel 2 comprises camera installing rack 201, camera installing plate 202 and camera 203, camera 203 is fixed on camera installing rack 201 by camera installing plate 202, and camera installing rack 201 rotates and is fixed on described light source assembly 1.
Camera installing rack 201 rotates and is fixed on light source assembly 1, can change the direction of camera 203, thereby gathers the coating image of diverse location, to be applicable to different Instant noodle bucket 7.
Embodiment 7:
As shown in Figure 4, the present embodiment is on the basis of above-mentioned any one embodiment, described duckbilled nozzle assembly 3 comprises holder 301, adjustment seat 302, duckbilled nozzle 303 and gas-tpe fitting 304, adjustment seat 302 is rotated and is fixed on holder 301, duckbilled nozzle 303 is connected with adjustment seat 302, gas-tpe fitting 304 is connected with duckbilled nozzle 303, and holder 301 is fixed on the side of conveyer belt 6.
Gas-tpe fitting 304 is for being connected with air feed equipment, duckbilled nozzle 303 possesses higher air velocity, and air blowing scope is large, and the Instant noodle bucket 7 that coating can be possessed to defect blows off fast, avoided common valve cannot blow defect Instant noodle bucket 7 off, thus problem that cannot automatic waste product removing.
Embodiment 8:
As shown in Figure 5, the present embodiment, on the basis of above-mentioned any one embodiment, also comprises and is fixed on the support 4 of described conveyer belt 6 both sides and is arranged on the shell 5 on support 4, and shell 5 shrouds described light source assembly 1 and photomoduel 2.
As mentioned above, just can realize preferably the utility model.

Claims (8)

1. coating defect detector, is characterized in that: comprise and be arranged at the light source assembly (1) of conveyer belt (6) front end side, the duckbilled nozzle assembly (3) that is arranged at the photomoduel (2) of conveyer belt (6) front end side and is arranged at conveyer belt (6) side, rear end.
2. coating defect detector according to claim 1, is characterized in that: described light source assembly (1) is two, and two described light source assemblies (1) are symmetrically distributed in described conveyer belt (6) both sides.
3. coating defect detector according to claim 1 and 2, is characterized in that: described light source assembly (1) comprises vertical strip source (106).
4. coating defect detector according to claim 3, it is characterized in that: described light source assembly (1) also comprises base (101), end plate (102), stay pipe (103), contiguous block A(104) and contiguous block B(105), a stay pipe (103) run through base (101) and with the contiguous block B(105 of top) be connected, contiguous block A(104) with contiguous block B(105) be connected, two end plates (102) is arranged at respectively contiguous block A(104) above and below, another stay pipe (103) runs through contiguous block B(105) and the end of stay pipe (103) be connected with end plate (102), described strip source (106) is fixed between two end plates (102), base (101) is fixedly installed.
5. coating defect detector according to claim 4, is characterized in that: the end of described stay pipe (103) and described end plate (102) are rotationally connected.
6. coating defect detector according to claim 1 and 2, it is characterized in that: described photomoduel (2) comprises camera installing rack (201), camera installing plate (202) and camera (203), it is upper that camera (203) is fixed on camera installing rack (201) by camera installing plate (202), and camera installing rack (201) rotates and is fixed on described light source assembly (1).
7. coating defect detector according to claim 1 and 2, it is characterized in that: described duckbilled nozzle assembly (3) comprises holder (301), adjustment seat (302), duckbilled nozzle (303) and gas-tpe fitting (304), adjustment seat (302) is rotated and is fixed on holder (301), duckbilled nozzle (303) is connected with adjustment seat (302), gas-tpe fitting (304) is connected with duckbilled nozzle (303), and holder (301) is fixedly installed.
8. coating defect detector according to claim 1 and 2, it is characterized in that: also comprise and be fixed on the support (4) of described conveyer belt (6) both sides and be arranged on the shell (5) on support (4), shell (5) shrouds described light source assembly (1) and photomoduel (2).
CN201320609981.0U 2013-09-30 2013-09-30 Wrapping film fault detector Expired - Lifetime CN203470361U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320609981.0U CN203470361U (en) 2013-09-30 2013-09-30 Wrapping film fault detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320609981.0U CN203470361U (en) 2013-09-30 2013-09-30 Wrapping film fault detector

Publications (1)

Publication Number Publication Date
CN203470361U true CN203470361U (en) 2014-03-12

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104368543A (en) * 2014-11-13 2015-02-25 北京翰林航宇科技发展股份公司 Individual rejected tablet removal mechanism and tablet press
CN110813769A (en) * 2019-11-12 2020-02-21 四川长虹电器股份有限公司 Production line and method for realizing automatic packaging and shunting of yarn rolls

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104368543A (en) * 2014-11-13 2015-02-25 北京翰林航宇科技发展股份公司 Individual rejected tablet removal mechanism and tablet press
CN110813769A (en) * 2019-11-12 2020-02-21 四川长虹电器股份有限公司 Production line and method for realizing automatic packaging and shunting of yarn rolls
CN110813769B (en) * 2019-11-12 2021-11-16 四川长虹电器股份有限公司 Production line and method for realizing automatic packaging and shunting of yarn rolls

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Granted publication date: 20140312