CN208554670U - Die casting is with type spray system and release agent atomizer and nozzle - Google Patents
Die casting is with type spray system and release agent atomizer and nozzle Download PDFInfo
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- CN208554670U CN208554670U CN201820741479.8U CN201820741479U CN208554670U CN 208554670 U CN208554670 U CN 208554670U CN 201820741479 U CN201820741479 U CN 201820741479U CN 208554670 U CN208554670 U CN 208554670U
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- release agent
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Abstract
The utility model discloses a kind of die castings with type spray system and release agent atomizer and nozzle, release agent atomizer, including nozzle body, it is characterized by: being provided with release agent through-hole along axis on the nozzle body, orifice is provided on the left of the nozzle body, right side is provided with release agent pipe insert hole, the orifice and release agent pipe insert hole are communicated with release agent through-hole, the aperture of the orifice and release agent pipe insert hole is greater than the aperture of release agent through-hole, and the orifice, the center line of release agent through-hole and release agent pipe insert hole is on the same line, gas passage is distributed with around release agent pipe insert hole on the nozzle body, the gas passage is connected to orifice.Overcome the problems such as traditional sprinkler heads atomizing effect is bad, and inefficiency, spray head is frequently occluded, and water lock fails.Flexibility is good, high-efficient, and spraying effect is good.
Description
Technical field
The utility model relates to a kind of atomizer, the utility model further relates to one kind with type release agent atomizer and pressure
Casting mould is with type spray system.
Background technique
While non-ferrous metal manufacturing industry flourishes, the requirement to automatic technology and solution is also constantly mentioned
It rises.In non-ferrous metal cold chamber die casting manufacturing industry, cold house's mold spraying technique and equipment are mainly characterized by gas-liquid after mixing, warp
It crosses pipeline and flows to copper pipe, be sprayed on mold, atomizing effect is poor, low efficiency, and copper pipe is easy blocking.Entire sprinkling equipment passes through
Positioning spray is realized in the reciprocating motion of cylinder, is difficult to carry out position according to the cold and hot difference distribution of mold and actual film requirement
Control and the control of spray time difference, this traditional spraying technique and equipment deficiency are obvious.
To solve major defect existing for tradition spray solution, the automation based on servo control technique, which sprays, to be solved
Scheme and based on Industrial robot arm motion control automation spray solution rapidly become mainstream.Based on servo control technique
Automation spraying technique and solution obviously compensate for the defect of traditional scheme, especially realize the spraying mould made with type
Block, spray head are directly entered die cavity, can be different according to mold different location temperature height, and fixed point spray and timing spray, and expand significantly
The flexibility and adaptability for having opened up sprinkling equipment and solution have the store function of spray program, traditional equipment are avoided to exist
It requires to carry out the mechanical orthopedic contraposition of copper pipe, many and diverse inefficient work such as test after replacement product mold every time.
But the existing generally existing atomizing effect of atomizer is bad, inefficiency, spray head is frequently occluded, water lock failure
The problems such as.
Utility model content
In order to solve the above-mentioned technical problem, first purpose of the utility model is to provide a kind of atomizer, the second purpose
It is to provide one kind with type release agent atomizer, third purpose is to provide a kind of die casting with type spray system.
To achieve the goals above, the technical solution of the utility model is as follows: a kind of release agent atomizer, including nozzle
Body, it is characterised in that: axis is provided with release agent through-hole on the nozzle body, atomization is provided on the left of the nozzle body
Hole, right side are provided with release agent pipe insert hole, and the orifice and release agent pipe insert hole are communicated with release agent through-hole, institute
The aperture for stating orifice and release agent pipe insert hole is greater than the aperture of release agent through-hole, and the orifice, release agent through-hole
On the same line with the center line of release agent pipe insert hole, it is distributed around release agent pipe insert hole on the nozzle body
There is gas passage, the gas passage is connected to orifice.
Using the above scheme, release agent sprays after entering release agent through-hole by release agent pipeline from orifice, meanwhile,
Atomization gas enters orifice from gas passage, and the release agent of entrance is dispelled realization atomization.By the way of outer mixing, avoid
Blocking to pipeline, atomizing effect is more preferable, does not cause release agent to waste, and saves 20% or more release agent.The knot of the utility model
Structure can be pushed back to avoid release agent by air pressure, and spraying is more evenly.
In above scheme: the central axes of the center line of the release agent through-hole and nozzle body are on the same line.Convenient for setting
Meter production and installation.
In above scheme: all gas passages be mutually in eight shapes distribution, and the gas passage from right side to left side gradually
It is drawn close to nozzle body central axes.Atomizing effect is more preferable in this way, does not cause release agent to waste.
In order to realize above-mentioned second purpose, the technical solution of the utility model are as follows: a kind of with type release agent atomizer, packet
Include sprayer body and atomizer, it is characterised in that: the atomizer is above-mentioned release agent atomizer, on the sprayer body
Axis is provided with plunger shaft and release agent pipeline, the plunger shaft is lug cavity, and left side aperture is less than right side aperture, described
Release agent pipeline is located at the left side of plunger shaft, and release agent pipeline is connected to the small-bore chamber of plunger shaft, is set in the plunger shaft
It is equipped with piston, the piston includes enlarged diameter section and reduced diameter section, it is connected between enlarged diameter section and reduced diameter section by interconnecting piece,
The enlarged diameter section is located at that plunger shaft large aperture is intracavitary, and the small-bore that the reduced diameter section is located at plunger shaft is intracavitary, the piston
Reduced diameter section side wall left part and cavity wall between have a gap, the atomizer is inserted into sprayer body from the left side of sprayer body
It is interior, and release agent pipeline reaches in release agent pipe insert hole；
Axis is provided with release agent channel on the piston, the outlet in the release agent channel is located at the reduced diameter section of piston
Side wall left part, the inlet communication of release agent import Yu release agent channel is provided on the sprayer body；
On the sprayer body along axis be provided with atomization gas channel and control gas channel, it is described control gas channel outlet with
The large aperture chamber of plunger shaft is connected to, and the outlet in the control gas channel is located at the right side of piston, controls gas from control gas channel
Into plunger shaft, the piston is moved to the left under thrust, and mould agent pipeline is blocked, and the atomization gas channel and atomization are sprayed
The gas passage of mouth is connected to, and the atomization gas channel separates a branched bottom and is connected to the large aperture chamber of plunger shaft, and this point
Subchannel is located at the left side of piston enlarged diameter section, and after atomization gas enters from atomization gas channel, piston is under pressure to the right
Mobile, release agent enters release agent pipeline.
Using the above scheme, when atomization, atomization gas is opened, and piston moves to the right under thrust, release agent pipeline
It is connected to plunger shaft, release agent enters from the release agent channel on piston, enters from the gap between piston left part and plunger shaft
Plunger shaft, release agent enter release agent pipeline, hence into release agent atomizer.At the same time, atomization gas passes through atomization gas
Channel enters release agent atomizer, and gaseous mixture is sprayed in nozzle exit after realizing atomization.When closing water, atomization gas is closed, control
Gas processed is opened, and piston is pulled to the left end of plunger shaft, and water outlet (water and release agent) mouth is plugged, and completing water lock, (water lock and lock are de-
Mould agent) function.The utility model is improved significantly and is showed using what the failure of spring water lock or blocking were not discharged by gas control water lock
As.
In above scheme: the large aperture of cover board from the right side of sprayer body insertion plunger shaft is intracavitary, sets on the inside of the cover board
It is equipped with piston guide cylinder, the right end of the piston corresponds to guide cylinder and is provided with guide post, and the guide post of the piston is inserted into guiding
In cylinder, the release agent import setting is on the cover board.
In above scheme: being provided with sealing ring between the piston and the cavity wall of plunger shaft.Avoid leak gas leakage.
In order to realize above-mentioned third purpose, the technical solution of the utility model are as follows: a kind of die casting with type spray system,
Including main component, atomization gas connector mounting plate is distributed on the main component, gas-liquid point is additionally provided on main component
Matching board, it is characterised in that: be distributed on the atomization gas connector mounting plate it is above-mentioned with type release agent atomizer and drying gas
Water and release agent import, drying gas import, atomization gas import and control gas import are distributed on the gas-liquid distribution plate for nozzle,
The atomization gas that the atomization gas import is come in by the channel on main component and atomization gas connector mounting plate be assigned to it is each with
The atomization gas channel of type release agent atomizer, the drying gas that the drying gas import is come in are connect by main component and atomization gas
Channel on head mounting plate is connected to each drying gas jets, it is described control the control gas come in of gas import pass through main component and
Channel on atomization gas connector mounting plate is connected to each with the control gas channel of type release agent atomizer, from water and release agent
The water and release agent that import enters pass through channel on main component and atomization gas connector mounting plate and each with type release agent mist
Change the release agent inlet communication of spray head.
Using the above scheme, using with type spray equipment, atomization gas connector mounting plate is installed according to the cavity design of mold,
Resigning breach etc. is designed on atomization gas connector mounting plate according to mold cavity shapes hides core_pulling pole simultaneously, and spray equipment is allowed to go deep into type
Chamber realizes the efficient accurate spray operation in press casting procedure.Using the flexible packet design of gas-liquid, multi-direction conversion extension can
It is derivatized to the die automation spray equipment for being applicable in more tonnage die casting machines.Flexibility is good, high-efficient, and spraying effect is good.Water and de-
Mould agent common pall is just opened when periodic cleaning sprays pipeline and spray head.Remaining time is in close state.
In above scheme: the atomization gas is gone to de- with type on each atomization gas connector mounting plate by Pneumatic valve control
Mould agent atomizer, the Pneumatic valve are distributed on gas-liquid distribution plate.
In above scheme: the water and release agent of the water and release agent import entrance go to each mist by solenoid valve control
Change on gas connector mounting plate with type release agent atomizer, be provided with solenoid valve, the solenoid valve in the control gas import
It is distributed on gas-liquid distribution plate.
The utility model has the advantages that the atomizer of the utility model overcomes traditional sprinkler heads atomizing effect bad, inefficiency, spray head
Be frequently occluded, water lock fail the problems such as.Simultaneously in the spray equipment of the utility model, flexibly it is grouped and sets by using gas-liquid
Meter, multi-direction conversion extension, can be derivatized to and spray solution, flexibility suitable for the die automation of a variety of tonnage die casting machines
Good, high-efficient, spraying effect is good, improves production efficiency and quality stability, realizes in press casting procedure and efficiently, accurately sprays
Drench operation.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of atomizer.
Fig. 2 is the structural schematic diagram with type release agent atomizer of the utility model.
Fig. 3 is the structural schematic diagram of spray equipment.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples:
Embodiment 1, as shown in Figs. 1-3: the release agent atomizer of the utility model is by nozzle body 1, release agent through-hole
101, orifice 102, release agent pipe insert hole 103, gas passage 104 form.
Axis is provided with release agent through-hole 101 on nozzle body 1, the left side of nozzle body 1 is provided with orifice 102, right side
It is provided with release agent pipe insert hole 103, orifice 102 and release agent pipe insert hole 103 are communicated with release agent through-hole 101,
The aperture of orifice 102 and release agent pipe insert hole 103 is greater than the aperture of release agent through-hole 101, and orifice 102, demoulding
Agent through-hole 101, the center line of release agent pipe insert hole 103, nozzle body 1 axis on the same line, demoulded on nozzle body 1
Gas passage 104 is distributed with around agent pipe insert hole 103, gas passage 104 is connected to orifice 102.All gas is logical
Road 104 is mutually distributed in eight shapes, and gas passage 104 is gradually drawn close to 1 central axes of nozzle body from right side to left side.
Led to type release agent atomizer by sprayer body 2, plunger shaft 201, release agent pipeline 202, piston 203, release agent
Road 204, atomization gas channel 205, control gas channel 206, cover board 207 and guide cylinder and above-mentioned release agent atomizer composition.
Central axes are provided with plunger shaft 201 and release agent pipeline 202 on sprayer body 2, plunger shaft 201 is lug cavity,
Left side aperture is less than right side aperture, and release agent pipeline 202 is located at the left side of plunger shaft 201, and release agent pipeline 202 and plunger shaft
201 small-bore chamber connection.Piston 203 is provided in plunger shaft 201, piston 203 includes enlarged diameter section and reduced diameter section, big straight
It is connected between diameter section and reduced diameter section by interconnecting piece, the right end of enlarged diameter section is provided with guide post.The major diameter of piston 203
Section is intracavitary positioned at 201 large aperture of plunger shaft, and the small-bore that reduced diameter section is located at plunger shaft 201 is intracavitary, piston 203 and plunger shaft
Sealing ring is provided between 201 cavity wall.
There is gap between the left part and cavity wall of the side wall of the reduced diameter section of piston 203, atomizer is from a left side for sprayer body 2
Side is inserted into sprayer body 2, and release agent pipeline 202 reaches in release agent pipe insert hole 103.
The large aperture of cover board 207 from the right side of sprayer body 2 insertion plunger shaft 201 is intracavitary, and the inside of cover board 207 is provided with work
Guide cylinder is filled in, the guide post of piston 203 is inserted into guide cylinder.
Axis is provided with release agent channel 204 on piston 203, the outlet in the release agent channel 204 is located at piston 203
The left part of the side wall of reduced diameter section, the inlet communication that release agent import and release agent channel 204 are provided on sprayer body 2 are demoulded
Agent import is arranged on cover board 207.
Axis is provided with atomization gas channel 205 and control gas channel 206 on sprayer body 2, control gas channel 206 goes out
Mouth is connected to the large aperture chamber of plunger shaft 201, and the outlet for controlling gas channel 206 is located at the right side of piston 203, controls gas from control
Gas channel 206 processed enters plunger shaft 201, and piston 203 is moved to the left under thrust, mould agent pipeline 202 is blocked, atomization gas
Channel 205 is connected to the gas passage 104 of atomizer, and atomization gas channel 205 separates a branched bottom and plunger shaft 201
The connection of large aperture chamber, and the branched bottom is located at the left side of 203 enlarged diameter section of piston, atomization gas from atomization gas channel 205 into
After entering, piston 203 moves to the right under pressure, and release agent enters release agent pipeline 202.
Atomization gas connector mounting plate is distributed on main component 3 with type spray system, including main component 3 in die casting
4, it is additionally provided with gas-liquid distribution plate 5 on main component 3, is distributed on atomization gas connector mounting plate 4 above-mentioned with type release agent
Atomizer and drying gas jets 6, are provided with resigning breach, gas-liquid distribution plate 5 for core_pulling pole on atomization gas connector mounting plate 4
On water and release agent import 501, drying gas import 502, atomization gas import 503 and control gas import 504, atomization gas is distributed with
The atomization gas that import 503 is come in is assigned to by the channel on main component 3 and atomization gas connector mounting plate 4 and each is demoulded with type
The atomization gas channel 205 of agent atomizer, the drying gas that drying gas import 502 is come in pass through main component 3 and atomization gas connector
Channel on mounting plate 4 is connected to each drying gas jets 6, the control gas come in of control gas import 504 by main component 3 and
Channel on atomization gas connector mounting plate 4 is connected to each with the control gas channel 206 of type release agent atomizer, from water and is taken off
The water and release agent that mould agent import 501 enters pass through channel on main component 3 and atomization gas connector mounting plate 4 and each with type
The release agent inlet communication of release agent atomizer.Atomization gas goes to each atomization gas connector mounting plate 4 by the control of Pneumatic valve 7
On with type release agent atomizer, Pneumatic valve 7 is distributed on gas-liquid distribution plate 5.Water that water and release agent import 501 enter and
Release agent by solenoid valve control go on each atomization gas connector mounting plate 4 with type release agent atomizer, control gas into
It is provided with solenoid valve on mouth 504, solenoid valve is distributed on gas-liquid distribution plate 5.
The utility model is not limited to above-mentioned specific embodiment, it should be understood that those skilled in the art are without wound
The property made labour, which according to the present utility model can conceive, makes many modifications and variations.In short, all technologies in the art
Personnel pass through logical analysis, reasoning, or a limited experiment according to the design of the utility model on the basis of existing technology to be obtained
The technical solution arrived, all should be within the scope of protection determined by the claims.
Claims (9)
1. a kind of release agent atomizer, including nozzle body (1), it is characterised in that: be provided on the nozzle body (1) along axis
Release agent through-hole (101) is provided with orifice (102) on the left of the nozzle body (1), and right side is provided with the insertion of release agent pipeline
Hole (103), the orifice (102) and release agent pipe insert hole (103) are communicated with release agent through-hole (101), the atomization
Hole (102) and the aperture of release agent pipe insert hole (103) are greater than the aperture of release agent through-hole (101), and the orifice
(102), the center line of release agent through-hole (101) and release agent pipe insert hole (103) on the same line, the nozzle body
(1) gas passage (104) are distributed with around release agent pipe insert hole (103) on, the gas passage (104) and orifice
(102) it is connected to.
2. release agent atomizer according to claim 1, it is characterised in that: the center line of the release agent through-hole (101)
On the same line with the central axes of nozzle body (1).
3. release agent atomizer according to claim 2, it is characterised in that: all gas passages (104) are mutually in eight shapes
Distribution, and the gas passage (104) is gradually drawn close to nozzle body (1) central axes from right side to left side.
4. one kind is with type release agent atomizer, including sprayer body (2) and atomizer, it is characterised in that: the atomizer
For the described in any item release agent atomizers of claim 1-3, axis is provided with plunger shaft on the sprayer body (2)
(201) and release agent pipeline (202), the plunger shaft (201) are lug cavity, and left side aperture is less than right side aperture, described de-
Mould agent pipeline (202) is located at the left side of plunger shaft (201), and release agent pipeline (202) and the small-bore chamber of plunger shaft (201) connect
It is logical, it is provided with piston (203) in the plunger shaft (201), the piston (203) includes enlarged diameter section and reduced diameter section, big straight
It is connected between diameter section and reduced diameter section by interconnecting piece, it is intracavitary that the enlarged diameter section is located at plunger shaft (201) large aperture, described small
The small-bore that diameter segment is located at plunger shaft (201) is intracavitary, the left part of the side wall of the reduced diameter section of the piston (203) and cavity wall it
Between have a gap, the atomizer out of the insertion of the left side of sprayer body (2) sprayer body (2), and release agent pipeline (202) reach it is de-
In mould agent pipe insert hole (103)；
Axis is provided with release agent channel (204) on the piston (203), the outlet in the release agent channel (204), which is located at, lives
The left part of the side wall of the reduced diameter section of (203) is filled in, is provided with release agent import and release agent channel on the sprayer body (2)
(204) inlet communication；
Axis is provided with atomization gas channel (205) and control gas channel (206) on the sprayer body (2), the control gas is logical
The outlet in road (206) is connected to the large aperture chamber of plunger shaft (201), and the outlet of control gas channel (206) is located at piston
(203) right side, control gas enter plunger shaft (201) from control gas channel (206), and the piston (203) is under thrust
It is moved to the left, release agent pipeline (202) is blocked；The gas passage (104) of the atomization gas channel (205) and atomizer is even
Logical, the atomization gas channel (205) separates a branched bottom and is connected to the large aperture chamber of plunger shaft (201), and the branch is logical
Road is located at the left side of piston (203) enlarged diameter section, and after atomization gas enters from atomization gas channel (205), piston (203) is made in pressure
It is moved to the right under, release agent enters release agent pipeline (202).
5. according to claim 4 with type release agent atomizer, it is characterised in that: the right side of the cover board (207) from sprayer body (2)
The large aperture that plunger shaft (201) are inserted into side is intracavitary, is provided with piston guide cylinder, the piston on the inside of the cover board (207)
(203) right end corresponds to guide cylinder and is provided with guide post, and the guide post of the piston (203) is inserted into guide cylinder, the demoulding
Agent import is arranged on cover board (207).
6. according to claim 5 with type release agent atomizer, it is characterised in that: the piston (203) and plunger shaft
(201) sealing ring is provided between cavity wall.
7. with type spray system, including main component (3), atomization gas is distributed on the main component (3) in a kind of die casting
Connector mounting plate (4) is additionally provided with gas-liquid distribution plate (5) on main component (3), it is characterised in that: the atomization gas connector
It is distributed on mounting plate (4) described in claim 4-6 with type release agent atomizer and drying gas jets (6), the gas-liquid
Water and release agent import (501), drying gas import (502), atomization gas import (503) and control gas are distributed on distribution plate (5)
Import (504), the atomization gas that the atomization gas import (503) is come in pass through main component (3) and atomization gas connector mounting plate (4)
On channel be assigned to each atomization gas channel (205) with type release agent atomizer, the drying gas import (502) is come in
Drying gas be connected to by the channel on main component (3) and atomization gas connector mounting plate (4) with each drying gas jets (6),
The control gas come in of control gas import (504) by channel on main component (3) and atomization gas connector mounting plate (4) with
Each control gas channel (206) with type release agent atomizer is connected to, the water that enters from water and release agent import (501) and de-
Mould agent is by the channel on main component (3) and atomization gas connector mounting plate (4) with each with the de- of type release agent atomizer
Mould agent inlet communication.
8. die casting is with type spray system according to claim 7, it is characterised in that: the atomization gas passes through Pneumatic valve
(7) control go on each atomization gas connector mounting plate (4) with type release agent atomizer, the Pneumatic valve (7) is distributed in
On gas-liquid distribution plate (5).
9. die casting is with type spray system according to claim 8, it is characterised in that: the water and release agent import
(501) enter water and release agent by solenoid valve control go on each atomization gas connector mounting plate (4) with type release agent
Atomizer is provided with solenoid valve on the control gas import (504), and the solenoid valve is distributed on gas-liquid distribution plate (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820741479.8U CN208554670U (en) | 2018-05-15 | 2018-05-15 | Die casting is with type spray system and release agent atomizer and nozzle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820741479.8U CN208554670U (en) | 2018-05-15 | 2018-05-15 | Die casting is with type spray system and release agent atomizer and nozzle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208554670U true CN208554670U (en) | 2019-03-01 |
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ID=65483364
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820741479.8U Active CN208554670U (en) | 2018-05-15 | 2018-05-15 | Die casting is with type spray system and release agent atomizer and nozzle |
Country Status (1)
| Country | Link |
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| CN (1) | CN208554670U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113312799A (en) * | 2021-06-25 | 2021-08-27 | 中铁十一局集团桥梁有限公司 | Spraying system flushing method, device, equipment and readable storage medium |
-
2018
- 2018-05-15 CN CN201820741479.8U patent/CN208554670U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113312799A (en) * | 2021-06-25 | 2021-08-27 | 中铁十一局集团桥梁有限公司 | Spraying system flushing method, device, equipment and readable storage medium |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Spray system for die casting mould and atomizing nozzle and nozzle of release agent Effective date of registration: 20220402 Granted publication date: 20190301 Pledgee: Bank of China Limited Chongqing Liangjiang branch Pledgor: CHONGQING MOSES ROBOTICS CO.,LTD. Registration number: Y2022500000016 |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 401120 No.6 Langyue Road, Airport Industrial Park, Yubei District, Chongqing Patentee after: Moses Intelligent Industry Co.,Ltd. Address before: 401120 No.6 Langyue Road, Airport Industrial Park, Yubei District, Chongqing Patentee before: CHONGQING MOSES ROBOTICS CO.,LTD. |
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| PM01 | Change of the registration of the contract for pledge of patent right | ||
| PM01 | Change of the registration of the contract for pledge of patent right |
Change date: 20230620 Registration number: Y2022500000016 Pledgor after: Moses Intelligent Industry Co.,Ltd. Pledgor before: CHONGQING MOSES ROBOTICS CO.,LTD. |