CN110479983A - A kind of die casting is with type spray system and release agent atomizer and nozzle - Google Patents
A kind of die casting is with type spray system and release agent atomizer and nozzle Download PDFInfo
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- CN110479983A CN110479983A CN201810476619.8A CN201810476619A CN110479983A CN 110479983 A CN110479983 A CN 110479983A CN 201810476619 A CN201810476619 A CN 201810476619A CN 110479983 A CN110479983 A CN 110479983A
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- Prior art keywords
- release agent
- gas
- atomizer
- channel
- piston
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2007—Methods or apparatus for cleaning or lubricating moulds
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
The invention discloses a kind of die castings with type spray system and release agent atomizer and nozzle, release agent atomizer, including nozzle body, it is characterized by: being provided with release agent through-hole along axis on the nozzle body, orifice is provided on the left of the nozzle body, right side is provided with release agent pipe insert hole, the orifice and release agent pipe insert hole are communicated with release agent through-hole, the aperture of the orifice and release agent pipe insert hole is greater than the aperture of release agent through-hole, and the orifice, the center line of release agent through-hole and release agent pipe insert hole is on the same line, gas passage is distributed with around release agent pipe insert hole on the nozzle body, the gas passage is connected to orifice.Overcome the problems such as traditional sprinkler heads atomizing effect is bad, and inefficiency, spray head is frequently occluded, and water lock fails.Flexibility is good, high-efficient, and spraying effect is good.
Description
Technical field
The present invention relates to a kind of atomizer, the invention further relates to one kind with type release agent atomizer and die casting with
Type spray system.
Background technique
While non-ferrous metal manufacturing industry flourishes, the requirement to automatic technology and solution is also constantly mentioned
It rises.In non-ferrous metal cold chamber die casting manufacturing industry, cold house's mold spraying technique and equipment are mainly characterized by gas-liquid after mixing, warp
It crosses pipeline and flows to copper pipe, be sprayed on mold, atomizing effect is poor, low efficiency, and copper pipe is easy blocking.Entire sprinkling equipment passes through
Positioning spray is realized in the reciprocating motion of cylinder, is difficult to carry out position according to the cold and hot difference distribution of mold and actual film requirement
Control and the control of spray time difference, this traditional spraying technique and equipment deficiency are obvious.
To solve major defect existing for tradition spray solution, the automation based on servo control technique, which sprays, to be solved
Scheme and based on Industrial robot arm motion control automation spray solution rapidly become mainstream.Based on servo control technique
Automation spraying technique and solution obviously compensate for the defect of traditional scheme, especially realize the spraying mould made with type
Block, spray head are directly entered die cavity, can be different according to mold different location temperature height, and fixed point spray and timing spray, and expand significantly
The flexibility and adaptability for having opened up sprinkling equipment and solution have the store function of spray program, traditional equipment are avoided to exist
It requires to carry out the mechanical orthopedic contraposition of copper pipe, many and diverse inefficient work such as test after replacement product mold every time.
But the existing generally existing atomizing effect of atomizer is bad, inefficiency, spray head is frequently occluded, water lock failure
The problems such as.
Summary of the invention
In order to solve the above-mentioned technical problem, the first object of the present invention is to provide a kind of atomizer, and the second purpose is to mention
For one kind with type release agent atomizer, third purpose is to provide a kind of die casting with type spray system.
To achieve the goals above, technical scheme is as follows: a kind of release agent atomizer, including nozzle body,
It is characterized by: being provided with release agent through-hole along axis on the nozzle body, orifice is provided on the left of the nozzle body, it is right
Side is provided with release agent pipe insert hole, and the orifice and release agent pipe insert hole are communicated with release agent through-hole, the mist
The aperture for changing hole and release agent pipe insert hole is greater than the aperture of release agent through-hole, and the orifice, release agent through-hole and de-
On the same line, gas is distributed with around release agent pipe insert hole on the nozzle body in the center line of mould agent pipe insert hole
Body channel, the gas passage are connected to orifice.
Using the above scheme, release agent sprays after entering release agent through-hole by release agent pipeline from orifice, meanwhile,
Atomization gas enters orifice from gas passage, and the release agent of entrance is dispelled realization atomization.By the way of outer mixing, avoid
Blocking to pipeline, atomizing effect is more preferable, does not cause release agent to waste, and saves 20% or more release agent.Structure of the invention can
It is pushed back to avoid release agent by air pressure, spraying is more evenly.
In above scheme: the central axes of the center line of the release agent through-hole and nozzle body are on the same line.Convenient for setting
Meter production and installation.
In above scheme: all gas passages be mutually in eight shapes distribution, and the gas passage from right side to left side gradually
It is drawn close to nozzle body central axes.Atomizing effect is more preferable in this way, does not cause release agent to waste.
In order to realize above-mentioned second purpose, the technical solution of the present invention is as follows: a kind of with type release agent atomizer, including spray
Head body and atomizer, it is characterised in that: the atomizer is above-mentioned release agent atomizer, along axis on the sprayer body
Line is provided with plunger shaft and release agent pipeline, and the plunger shaft is lug cavity, and left side aperture is less than right side aperture, the demoulding
Agent pipeline is located at the left side of plunger shaft, and release agent pipeline is connected to the small-bore chamber of plunger shaft, is provided in the plunger shaft
Piston, the piston include enlarged diameter section and reduced diameter section, are connected between enlarged diameter section and reduced diameter section by interconnecting piece, described
Enlarged diameter section is located at that plunger shaft large aperture is intracavitary, and the small-bore that the reduced diameter section is located at plunger shaft is intracavitary, the piston it is small
There is gap between the left part and cavity wall of the side wall of diameter segment, the atomizer is inserted into sprayer body from the left side of sprayer body, and
Release agent pipeline reaches in release agent pipe insert hole;
Axis is provided with release agent channel on the piston, the outlet in the release agent channel is located at the reduced diameter section of piston
Side wall left part, the inlet communication of release agent import Yu release agent channel is provided on the sprayer body;
On the sprayer body along axis be provided with atomization gas channel and control gas channel, it is described control gas channel outlet with
The large aperture chamber of plunger shaft is connected to, and the outlet in the control gas channel is located at the right side of piston, controls gas from control gas channel
Into plunger shaft, the piston is moved to the left under thrust, and mould agent pipeline is blocked, and the atomization gas channel and atomization are sprayed
The gas passage of mouth is connected to, and the atomization gas channel separates a branched bottom and is connected to the large aperture chamber of plunger shaft, and this point
Subchannel is located at the left side of piston enlarged diameter section, and after atomization gas enters from atomization gas channel, piston is under pressure to the right
Mobile, release agent enters release agent pipeline.
Using the above scheme, when atomization, atomization gas is opened, and piston moves to the right under thrust, release agent pipeline
It is connected to plunger shaft, release agent enters from the release agent channel on piston, enters from the gap between piston left part and plunger shaft
Plunger shaft, release agent enter release agent pipeline, hence into release agent atomizer.At the same time, atomization gas passes through atomization gas
Channel enters release agent atomizer, and gaseous mixture is sprayed in nozzle exit after realizing atomization.When closing water, atomization gas is closed, control
Gas processed is opened, and piston is pulled to the left end of plunger shaft, and water outlet (water and release agent) mouth is plugged, and completing water lock, (water lock and lock are de-
Mould agent) function.The present invention is improved significantly and the phenomenon that not being discharged is failed or blocked using spring water lock by gas control water lock.
In above scheme: the large aperture of cover board from the right side of sprayer body insertion plunger shaft is intracavitary, sets on the inside of the cover board
It is equipped with piston guide cylinder, the right end of the piston corresponds to guide cylinder and is provided with guide post, and the guide post of the piston is inserted into guiding
In cylinder, the release agent import setting is on the cover board.
In above scheme: being provided with sealing ring between the piston and the cavity wall of plunger shaft.Avoid leak gas leakage.
In order to realize above-mentioned third purpose, the technical solution of the present invention is as follows: a kind of die casting is with type spray system, including
Main component is distributed with atomization gas connector mounting plate on the main component, gas-liquid distribution plate is additionally provided on main component,
It is characterized by: be distributed on the atomization gas connector mounting plate it is above-mentioned with type release agent atomizer and drying gas jets,
Water and release agent import, drying gas import, atomization gas import and control gas import, the mist are distributed on the gas-liquid distribution plate
Change the atomization gas come in of gas import and be assigned to by the channel on main component and atomization gas connector mounting plate and each is demoulded with type
The atomization gas channel of agent atomizer, the drying gas that the drying gas import is come in are installed by main component and atomization gas connector
Channel on plate is connected to each drying gas jets, and the control gas that the control gas import is come in passes through main component and atomization gas
Channel on connector mounting plate is connected to each with the control gas channel of type release agent atomizer, from water and release agent import into
The water and release agent entered passes through channel on main component and atomization gas connector mounting plate and each with type release agent atomizer
Release agent inlet communication.
Using the above scheme, using with type spray equipment, atomization gas connector mounting plate is installed according to the cavity design of mold,
Resigning breach etc. is designed on atomization gas connector mounting plate according to mold cavity shapes hides core_pulling pole simultaneously, and spray equipment is allowed to go deep into type
Chamber realizes the efficient accurate spray operation in press casting procedure.Using the flexible packet design of gas-liquid, multi-direction conversion extension can
It is derivatized to the die automation spray equipment for being applicable in more tonnage die casting machines.Flexibility is good, high-efficient, and spraying effect is good.Water and de-
Mould agent common pall is just opened when periodic cleaning sprays pipeline and spray head.Remaining time is in close state.
In above scheme: the atomization gas is gone to de- with type on each atomization gas connector mounting plate by Pneumatic valve control
Mould agent atomizer, the Pneumatic valve are distributed on gas-liquid distribution plate.
In above scheme: the water and release agent of the water and release agent import entrance go to each mist by solenoid valve control
Change on gas connector mounting plate with type release agent atomizer, be provided with solenoid valve, the solenoid valve in the control gas import
It is distributed on gas-liquid distribution plate.
The utility model has the advantages that atomizer of the invention overcomes traditional sprinkler heads atomizing effect bad, inefficiency, spray head are frequent
The problems such as blocking, water lock fails.It is multi-direction by using the flexible packet design of gas-liquid simultaneously in spray equipment of the invention
Conversion extension can be derivatized to and spray solution suitable for the die automation of a variety of tonnage die casting machines, and flexibility is good, efficiency
Height, spraying effect is good, improves production efficiency and quality stability, realize in press casting procedure efficiently, accurately spray operation.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of atomizer.
Fig. 2 is the structural schematic diagram of the invention with type release agent atomizer.
Fig. 3 is the structural schematic diagram of spray equipment.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples:
Embodiment 1, as shown in Figs. 1-3: release agent atomizer of the invention is by nozzle body 1, release agent through-hole 101, mist
Change hole 102, release agent pipe insert hole 103, the composition of gas passage 104.
Axis is provided with release agent through-hole 101 on nozzle body 1, the left side of nozzle body 1 is provided with orifice 102, right side
It is provided with release agent pipe insert hole 103, orifice 102 and release agent pipe insert hole 103 are communicated with release agent through-hole 101,
The aperture of orifice 102 and release agent pipe insert hole 103 is greater than the aperture of release agent through-hole 101, and orifice 102, demoulding
Agent through-hole 101, the center line of release agent pipe insert hole 103, nozzle body 1 axis on the same line, demoulded on nozzle body 1
Gas passage 104 is distributed with around agent pipe insert hole 103, gas passage 104 is connected to orifice 102.All gas is logical
Road 104 is mutually distributed in eight shapes, and gas passage 104 is gradually drawn close to 1 central axes of nozzle body from right side to left side.
Led to type release agent atomizer by sprayer body 2, plunger shaft 201, release agent pipeline 202, piston 203, release agent
Road 204, atomization gas channel 205, control gas channel 206, cover board 207 and guide cylinder and above-mentioned release agent atomizer composition.
Central axes are provided with plunger shaft 201 and release agent pipeline 202 on sprayer body 1, plunger shaft 201 is lug cavity,
Left side aperture is less than right side aperture, and release agent pipeline 202 is located at the left side of plunger shaft 201, and release agent pipeline 202 and plunger shaft
201 small-bore chamber connection.Piston 203 is provided in plunger shaft 201, piston 203 includes enlarged diameter section and reduced diameter section, big straight
It is connected between diameter section and reduced diameter section by interconnecting piece, the right end of enlarged diameter section is provided with guide post.The major diameter of piston 203
Section is intracavitary positioned at 201 large aperture of plunger shaft, and the small-bore that reduced diameter section is located at plunger shaft 201 is intracavitary, piston 203 and plunger shaft
Sealing ring is provided between 201 cavity wall.
There is gap between the left part and cavity wall of the side wall of the reduced diameter section of piston 203, atomizer is from the left side of sprayer body 1
It is inserted into sprayer body 1, and release agent pipeline 202 reaches in release agent pipe insert hole 103.
The large aperture of cover board 207 from the right side of sprayer body 1 insertion plunger shaft 201 is intracavitary, and the inside of cover board 207 is provided with work
Guide cylinder is filled in, the guide post of piston 203 is inserted into guide cylinder.
Axis is provided with release agent channel 204 on piston 203, the outlet in the release agent channel 204 is located at piston 203
The left part of the side wall of reduced diameter section, the inlet communication that release agent import and release agent channel 204 are provided on sprayer body 1 are demoulded
Agent import is arranged on cover board 207.
Axis is provided with atomization gas channel 205 and control gas channel 206 on sprayer body 2, controls the outlet in gas channel 206
The outlet for being connected to the large aperture chamber of plunger shaft 201, and controlling gas channel 206 is located at the right side of piston 203, controls gas from control
Gas channel 206 enters plunger shaft 201, and piston 203 is moved to the left under thrust, mould agent pipeline 202 is blocked, and atomization gas is logical
Road 205 is connected to the gas passage 104 of atomizer, and atomization gas channel 205 separates the big of a branched bottom and plunger shaft 201
Aperture cavity connection, and the branched bottom is located at the left side of 203 enlarged diameter section of piston, after atomization gas enters from atomization gas channel 205,
Piston 203 moves to the right under pressure, and release agent enters release agent pipeline 202.
Atomization gas connector mounting plate is distributed on main component 3 with type spray system, including main component 3 in die casting
4, it is additionally provided with gas-liquid distribution plate 5 on main component 3, is distributed on atomization gas connector mounting plate 4 above-mentioned with type release agent
Atomizer and drying gas jets 6, are provided with resigning breach, gas-liquid distribution plate 5 for core_pulling pole on atomization gas connector mounting plate 4
On be distributed with water and release agent import 501, drying gas import 502, atomization gas import 503 and control gas import 504, atomization gas into
The atomization gas that mouth 503 is come in are assigned to each with type release agent by the channel on main component 3 and atomization gas connector mounting plate 4
The atomization gas channel 205 of atomizer, the drying gas that drying gas import 502 is come in are pacified by main component 3 and atomization gas connector
Channel in loading board 4 is connected to each drying gas jets 6, and the control gas that control gas import 504 is come in passes through main component 3 and mist
The channel changed on gas connector mounting plate 4 is connected to each with the control gas channel 206 of type release agent atomizer, from water and demoulding
The water and release agent that agent import 501 enters are taken off with each with type by the channel on main component 3 and atomization gas connector mounting plate 4
The release agent inlet communication of mould agent atomizer.Atomization gas is gone on each atomization gas connector mounting plate 4 by the control of Pneumatic valve 7
With type release agent atomizer, Pneumatic valve 7 is distributed on gas-liquid distribution plate 5.The water and take off that water and release agent import 501 enter
Mould agent by solenoid valve control go on each atomization gas connector mounting plate 4 with type release agent atomizer, control gas import
Solenoid valve is provided on 504, solenoid valve is distributed on gas-liquid distribution plate 5.
The present invention is not limited to above-mentioned specific embodiment, it should be understood that those skilled in the art are without creativeness
Labour, which according to the present invention can conceive, makes many modifications and variations.In short, all technician in the art are according to this
The design of invention passes through the available technical side of logical analysis, reasoning, or a limited experiment on the basis of existing technology
Case, all should be within the scope of protection determined by the claims.
Claims (9)
1. a kind of release agent atomizer, including nozzle body (1), it is characterised in that: be provided on the nozzle body (1) along axis
Release agent through-hole (101) is provided with orifice (102) on the left of the nozzle body (1), and right side is provided with the insertion of release agent pipeline
Hole (103), the orifice (102) and release agent pipe insert hole (103) are communicated with release agent through-hole (101), the atomization
Hole (102) and the aperture of release agent pipe insert hole (103) are greater than the aperture of release agent through-hole (101), and the orifice
(102), the center line of release agent through-hole (101) and release agent pipe insert hole (103) on the same line, the nozzle body
(1) gas passage (104) are distributed with around release agent pipe insert hole (103) on, the gas passage (104) and orifice
(102) it is connected to.
2. release agent atomizer according to claim 1, it is characterised in that: the center line of the release agent through-hole (101)
On the same line with the central axes of nozzle body (1).
3. release agent atomizer according to claim 2, it is characterised in that: all gas passages (104) are mutually in eight shapes
Distribution, and the gas passage (104) is gradually drawn close to nozzle body (1) central axes from right side to left side.
4. one kind is with type release agent atomizer, including sprayer body (2) and atomizer, it is characterised in that: the atomizer
For the described in any item release agent atomizers of claim 1-3, axis is provided with plunger shaft on the sprayer body (1)
(201) and release agent pipeline (202), the plunger shaft (201) are lug cavity, and left side aperture is less than right side aperture, described de-
Mould agent pipeline (202) is located at the left side of plunger shaft (201), and release agent pipeline (202) and the small-bore chamber of plunger shaft (201) connect
It is logical, it is provided with piston (203) in the plunger shaft (201), the piston (203) includes enlarged diameter section and reduced diameter section, big straight
It is connected between diameter section and reduced diameter section by interconnecting piece, it is intracavitary that the enlarged diameter section is located at plunger shaft (201) large aperture, described small
The small-bore that diameter segment is located at plunger shaft (201) is intracavitary, the left part of the side wall of the reduced diameter section of the piston (203) and cavity wall it
Between have a gap, the atomizer out of the insertion of the left side of sprayer body (1) sprayer body (1), and release agent pipeline (202) reach it is de-
In mould agent pipe insert hole (103);
Axis is provided with release agent channel (204) on the piston (203), the outlet in the release agent channel (204), which is located at, lives
The left part of the side wall of the reduced diameter section of (203) is filled in, is provided with release agent import and release agent channel on the sprayer body (1)
(204) inlet communication;
Axis is provided with atomization gas channel (205) and control gas channel (206) on the sprayer body (2), the control gas is logical
The outlet in road (206) is connected to the large aperture chamber of plunger shaft (201), and the outlet of control gas channel (206) is located at piston
(203) right side, control gas enter plunger shaft (201) from control gas channel (206), and the piston (203) is under thrust
It is moved to the left, release agent pipeline (202) is blocked;The gas passage (104) of the atomization gas channel (205) and atomizer is even
Logical, the atomization gas channel (205) separates a branched bottom and is connected to the large aperture chamber of plunger shaft (201), and the branch is logical
Road is located at the left side of piston (203) enlarged diameter section, and after atomization gas enters from atomization gas channel (205), piston (203) is made in pressure
It is moved to the right under, release agent enters release agent pipeline (202).
5. according to claim 4 with type release agent atomizer, it is characterised in that: the right side of the cover board (207) from sprayer body (1)
The large aperture that plunger shaft (201) are inserted into side is intracavitary, is provided with piston guide cylinder, the piston on the inside of the cover board (207)
(203) right end corresponds to guide cylinder and is provided with guide post, and the guide post of the piston (203) is inserted into guide cylinder, the demoulding
Agent import is arranged on cover board (207).
6. according to claim 5 with type release agent atomizer, it is characterised in that: the piston (203) and plunger shaft
(201) sealing ring is provided between cavity wall.
7. with type spray system, including main component (3), atomization gas is distributed on the main component (3) in a kind of die casting
Connector mounting plate (4) is additionally provided with gas-liquid distribution plate (5) on main component (3), it is characterised in that: the atomization gas connector
It is distributed on mounting plate (4) described in claim 4-6 with type release agent atomizer and drying gas jets (6), the gas-liquid
Water and release agent import (501), drying gas import (502), atomization gas import (503) and control gas are distributed on distribution plate (5)
Import (504), the atomization gas that the atomization gas import (503) is come in pass through main component (3) and atomization gas connector mounting plate (4)
On channel be assigned to each atomization gas channel (205) with type release agent atomizer, the drying gas import (502) is come in
Drying gas be connected to by the channel on main component (3) and atomization gas connector mounting plate (4) with each drying gas jets (6),
The control gas come in of control gas import (504) by channel on main component (3) and atomization gas connector mounting plate (4) with
Each control gas channel (206) with type release agent atomizer is connected to, the water that enters from water and release agent import (501) and de-
Mould agent is by the channel on main component (3) and atomization gas connector mounting plate (4) with each with the de- of type release agent atomizer
Mould agent inlet communication.
8. die casting is with type spray system according to claim 7, it is characterised in that: the atomization gas passes through Pneumatic valve
(7) control go on each atomization gas connector mounting plate (4) with type release agent atomizer, the Pneumatic valve (7) is distributed in
On gas-liquid distribution plate (5).
9. die casting is with type spray system according to claim 8, it is characterised in that: the water and release agent import
(501) enter water and release agent by solenoid valve control go on each atomization gas connector mounting plate (4) with type release agent
Atomizer is provided with solenoid valve on the control gas import (504), and the solenoid valve is distributed on gas-liquid distribution plate (5).
Priority Applications (1)
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CN201810476619.8A CN110479983A (en) | 2018-05-15 | 2018-05-15 | A kind of die casting is with type spray system and release agent atomizer and nozzle |
Applications Claiming Priority (1)
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CN201810476619.8A CN110479983A (en) | 2018-05-15 | 2018-05-15 | A kind of die casting is with type spray system and release agent atomizer and nozzle |
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CN201810476619.8A Pending CN110479983A (en) | 2018-05-15 | 2018-05-15 | A kind of die casting is with type spray system and release agent atomizer and nozzle |
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Cited By (4)
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CN110802812A (en) * | 2019-12-17 | 2020-02-18 | 捷讯精密橡胶(苏州)有限公司 | Automatic silica gel button injection mold of drawing of patterns |
CN112620607A (en) * | 2021-01-29 | 2021-04-09 | 深圳市宝田精工科技有限公司 | High-efficient demoulding mechanism of die mould product |
CN114289696A (en) * | 2022-01-12 | 2022-04-08 | 伯朗特机器人股份有限公司 | Equipment of removable spray gun or copper pipe modularization die-casting atomizing tool |
CN114832963A (en) * | 2022-05-12 | 2022-08-02 | 深圳市日昭自动化设备有限公司 | Large-scale die-casting spraying mechanism and system thereof |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110802812A (en) * | 2019-12-17 | 2020-02-18 | 捷讯精密橡胶(苏州)有限公司 | Automatic silica gel button injection mold of drawing of patterns |
CN112620607A (en) * | 2021-01-29 | 2021-04-09 | 深圳市宝田精工科技有限公司 | High-efficient demoulding mechanism of die mould product |
CN112620607B (en) * | 2021-01-29 | 2023-03-14 | 深圳市宝田精工科技有限公司 | Die mould product demoulding mechanism |
CN114289696A (en) * | 2022-01-12 | 2022-04-08 | 伯朗特机器人股份有限公司 | Equipment of removable spray gun or copper pipe modularization die-casting atomizing tool |
CN114289696B (en) * | 2022-01-12 | 2024-03-12 | 伯朗特机器人股份有限公司 | Equipment capable of replacing spray gun or copper pipe modularized die-casting atomizing jig |
CN114832963A (en) * | 2022-05-12 | 2022-08-02 | 深圳市日昭自动化设备有限公司 | Large-scale die-casting spraying mechanism and system thereof |
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Application publication date: 20191122 |