CN208529566U - A kind of electric bicycle saddle seat automatic production line - Google Patents
A kind of electric bicycle saddle seat automatic production line Download PDFInfo
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- CN208529566U CN208529566U CN201820929592.9U CN201820929592U CN208529566U CN 208529566 U CN208529566 U CN 208529566U CN 201820929592 U CN201820929592 U CN 201820929592U CN 208529566 U CN208529566 U CN 208529566U
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Abstract
A kind of electric bicycle saddle seat automatic production line, which reduce manual operations, labor intensity of workers can be reduced, greatly improve the degree of automation and production efficiency, effectively manual operation is avoided easily to make a fault, lead to the appearance that product quality not can guarantee, it includes the material bin being arranged successively, mixing chamber, process storehouse, conveyer belt, tiered warehouse facility, processing is provided with turntable in storehouse, mould bases is provided on turntable, injection mold is installed on mould bases, mold foaming heating equipment is provided on injection mold, it is characterized in that, the side of conveyer belt is provided with sorting machine people, product after sorted robot sorting is sent to tiered warehouse facility by AGV trolley, the side of processing storehouse inner rotary table, which is disposed with, pours robot, release agent spraying machine people, modulus robot.
Description
Technical field
The utility model relates to seat cushion production line technology field, specially a kind of electric bicycle saddle seat automatic production line.
Background technique
Electric vehicle seat pad production line work common at present is mainly completed by manual operation, on the one hand, due to subjective initiative
Property difference, manual operation easily makes a fault, and product quality is caused not can guarantee, and on the other hand, needs more manpower ability
Realize the complete operation of the entire production line, and manual operation large labor intensity, speed are slow, leverage mentioning for production efficiency
It rises；The health of people is seriously affected containing the substance being harmful to the human body in cushion material simultaneously, therefore, utility model is a kind of
The electric bicycle saddle seat automatic production line of manual operation is reduced to guarantee that product quality becomes our urgent problems to be solved.
Utility model content
It easily makes a fault for manual operation existing in the prior art, not can guarantee product quality, labor intensive is more, labor
Fatigue resistance is big, speed is slow, production efficiency is low, influences the problems such as worker's health, and the utility model provides a kind of electric vehicle
Seat cushion automatic production line, which reduce manual operations, can reduce labor intensity of workers, greatly improve the degree of automation and production
Efficiency effectively avoids manual operation from easily making a fault, the appearance for leading to problems such as product quality not can guarantee.
A kind of electric bicycle saddle seat automatic production line comprising the material bin that is arranged successively, mixing chamber, processing storehouse, transmission
Band, tiered warehouse facility are provided with turntable in the processing storehouse, mould bases are provided on the turntable, injection molding is equipped on the mould bases
Mold is provided with mold foaming heating equipment on the injection mold, which is characterized in that the side of the conveyer belt is provided with point
Robot is picked, the product after sorted robot sorting is sent to the tiered warehouse facility by AGV trolley；It is described in the processing storehouse to turn
The side of disk, which is disposed with, pours robot, release agent spraying machine people, modulus robot.
It is further characterized by being provided with device for transporting objects, the device for transporting objects passes through in the material bin
High-voltage motor driving；
Material stirrer is provided in the mixing chamber；
Several injection molds are evenly arranged on the turntable, the injection mold includes upper die and lower die, described
The cavity that upper die and lower die lid is formed after closing is corresponding with shape of product；
The turntable is provided with retarder by motor drive on the motor, the motor by gear and
Chain transminssion mechanism drives the turntable rotation, and the chain transminssion mechanism is installed on the periphery of the turntable, the turntable
Bottom end is equipped with several caster supports being evenly arranged；
The mold foaming heating equipment includes electric heater unit and residual heat of air compressor recycling heating device, the air compressor machine
Waste heat recycles heating device and is connected to the heating pipe in each injection mold, the residual heat of air compressor recycling heating by pipeline
Device includes the air compressor machine, waste-heat recovery device, water tank being sequentially connected to, the water tank by pipeline pump and pipeline respectively with each institute
State heating pipe connection；
First six-joint robot for pouring artificial 210 kilograms of machine, first six-joint robot includes robot
Arm, spray gun, high pressure foaming machine, the high pressure foaming machine is separately connected high-pressure pump and low-lift pump forms pressure duct and low-voltage tube
Road, the pressure duct, low pressure line are connected to the spray gun, the pressure duct, low pressure line respectively with the spray gun it
Between be provided with high pressure switching valve, low pressure switching valve；
The artificial third six-joint robot of release agent spraying machine, the actuator end of the third six-joint robot is equipped with
Spray equipment, the spray equipment include spray head, and the spray head is corresponding with the injection mold, and the spray head includes
Three layers from the inside to the outside in spray apertures circumferentially, the side of the spray head be provided with three respectively with spray apertures described in every layer
The hose of connection is separately installed with electrically operated valve between the hose and the spray apertures；
Second six-joint robot of artificial 5 kilograms of the modulus machine, the actuating station installation of second six-joint robot
There is taking-up jig, the jig that takes out is used to take out the product in the injection mold on the turntable, which is characterized in that institute
Stating and taking out jig is the five fingers manipulator, and every finger outer surface of the five fingers manipulator is covered with three layers of silica gel, described in every layer
Hollow cavity is provided in silica gel, the cavity passes through hose respectively and is connected to air charging system, the hand of the five fingers manipulator
Wrist end is installed on the actuating station of the six-joint robot by rotating device, and the side of the rotating device is provided with positioning dress
It sets, the rotating device is electrically connected with encoder, and the encoder is installed on the turntable；
Artificial 4th six-joint robot of sorting machine, the actuator end of the 4th six-joint robot is provided with vision
Sorting system, the vision sorting system include the second video camera and sorting fixture；
The device for transporting objects, turntable, pours robot, release agent spraying machine people, modulus machine at material stirrer
People, sorting machine people are separately installed with the Ethernet card on AGV trolley, the Ethernet card by being wiredly connected to bus,
The bus is connect with PC machine.
The utility model is applied in electric vehicle seat cushion process, the material in material bin is sent into mixing chamber first
It is stirred, the material stirred evenly is delivered in processing storehouse, process each injection mold rotation of driven by rotary disc in storehouse, turntable
In rotation process, material is injected separately into each injection mold by pouring robot, and the material in injection mold foams through mold
Injection molded after heating equipment heating, the behaviour of spray release agent is carried out by product of the release agent spraying machine people to injection molded
Make, consequently facilitating product stripping, the product after demoulding is placed on conveyer belt by the taking-up of modulus robot, the product on conveyer belt
By sorting machine, people classifies, and sorted product is placed in shelf, and send sort product to vertical by AGV trolley
It stores in a warehouse in body warehouse.Use pours robot, release agent spraying machine people, modulus robot, divides during this production line operation
Robot is picked instead of manual operation, greatly reduces the manual operation of the entire production line, reduces labor intensity of workers, and big
The degree of automation and production efficiency for improving the entire production line greatly, effectively prevent manual operation and easily make a fault, cause to produce
The appearance for the problems such as quality not can guarantee.
Detailed description of the invention
Fig. 1 is the entirety perspective view of the utility model；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the structural schematic diagram of the turntable of the utility model looked up；
Fig. 4 is the structural schematic diagram for pouring robot of the utility model；
Fig. 5 is the structural schematic diagram that the utility model residual heat of air compressor recycles heating device；
Fig. 6 is the structural schematic diagram of the release agent spraying machine people of the utility model；
Fig. 7 is the structural schematic diagram of the modulus robot of the utility model.
Specific embodiment
As shown in Figure 1 and Figure 2, a kind of electric bicycle saddle seat automatic production line comprising the material bin 1 that is arranged successively, stirring
Storehouse 2 processes storehouse 3, conveyer belt 4, tiered warehouse facility 5, and device for transporting objects 11 is provided in material bin 1, and device for transporting objects 11 is logical
High-voltage motor driving (being not drawn into figure) is crossed, is provided with material stirrer (being not drawn into figure) in mixing chamber；
Processing is provided with turntable 31 in storehouse 3, and mould bases 311 is provided on turntable 31, several mould bases 311, which are evenly arranged in, to be turned
On disk 31, mould bases 311 is set as ten in the present embodiment, and injection mold 312, injection mold 312 are equipped on each mould bases 311
Including upper die and lower die, the cavity that upper die and lower die lid is formed after closing is corresponding with shape of product, and turntable 31 is driven by motor 303
Dynamic, as shown in figure 3, being provided with retarder 304 on motor 303, motor 303 passes through gear 305 and chain transminssion mechanism 306
Turntable 31 is driven to rotate, chain transminssion mechanism 306 is installed on the periphery of turntable 31, and the bottom end of turntable 31 is equipped with several uniformly
The caster support 307 of arrangement, caster support 307 are 24, and the setting of caster support 307 can greatly reduce when turntable 31 turns round
Resistance guarantees that turntable 31 rotates smoothly；Mold foaming heating equipment is provided on injection mold 312, as shown in figure 5, mold is sent out
Bubble heating equipment includes electric heater unit (being not drawn into figure) and residual heat of air compressor recycling heating device 313, and residual heat of air compressor returns
It receives heating device 313 and the heating pipe 319 in each injection mold 312, residual heat of air compressor recycling heating dress is connected to by pipeline 314
Setting 313 includes air compressor machine 315, waste-heat recovery device 316, the water tank 317 being sequentially connected to, and water tank 317 passes through pipeline pump 318 and pipe
Road 314 is connected to each heating pipe 319 respectively；
The side of conveyer belt 4 is provided with sorting machine people 6, and sorting machine people 6 is the 4th six-joint robot, the four or six axis machine
The actuator end of device people is provided with vision sorting system (being not drawn into figure), and vision sorting system includes the second video camera and sorting
Fixture, the shape for sorting fixture and product match, it is ensured that standard compliant product can be pressed from both sides out accurately, sorting machine people 6
It is designed by conventional technical means in the prior art；
Product after sorted robot 6 sorts is sent to tiered warehouse facility 5 by AGV trolley 7；Process the one of 3 inner rotary table 31 of storehouse
Side, which is disposed with, pours robot 32, release agent spraying machine people 33, modulus robot 34；
As shown in figure 4, pouring the first six-joint robot that robot 32 is 210 kilograms, artificial 210 kilograms of machine are poured
First six-joint robot, the first six-joint robot include robot arm 321, spray gun 322, high pressure foaming machine 323, high-pressure foam
Machine 323 is separately connected high-pressure pump 324 and low-lift pump 325 and forms pressure duct 326 and low pressure line 327, pressure duct 326, low
Pressure pipe road 327 is connected to spray gun 322, and pressure duct 326, low pressure line 327 are provided with high pressure switching between spray gun 322 respectively
Valve 328, low pressure switching valve 329；
As shown in fig. 6, release agent spraying machine people 33 is third six-joint robot, the actuator end of third six-joint robot is pacified
Equipped with spray equipment, spray equipment includes spray head 331, and spray head 331 is corresponding with injection mold 312, and spray head 331 includes
Three layers from the inside to the outside in spray apertures 332 circumferentially, the side of spray head 331 be provided with three respectively with every layer of spray apertures
The hose 333 of 332 connections, is separately installed with electrically operated valve (being not drawn into figure), hose 333 between hose 333 and spray apertures 332
It is connected to release agent barrel (being not drawn into figure)；
As shown in fig. 7, the second six-joint robot that modulus robot 34 is 5 kilograms, the actuating station of the second six-joint robot
Taking-up jig is installed, jig is taken out and is used to take out the product in the injection mold on turntable, which is characterized in that taking out jig is
The five fingers manipulator 341, every finger outer surface of the five fingers manipulator 341 are covered with three layers of silica gel 342, in every layer of silica gel 342
It is provided with hollow cavity, cavity passes through hose 344 respectively and is connected to (not shown) with air charging system, the five fingers manipulator 341
Wrist end is installed on the actuating station of six-joint robot by rotating device, and the side of rotating device is provided with positioning device 343, fixed
Position device 343 is the first video camera, and rotating device is electrically connected with encoder (being not drawn into figure), and encoder is installed on turntable 31；
Device for transporting objects 11, turntable 31, pours robot 32, Release agent spraying machine at material stirrer (being not drawn into figure)
Device people 33, sorting machine people 6, is separately installed with Ethernet card (being not drawn into figure), ether on AGV trolley 7 at modulus robot 34
Network interface card connect with PC machine and (is not drawn into figure) by being wiredly connected to bus, bus.Sorting machine people 6, AGV in the utility model
Trolley 7, material stirrer, Ethernet card are the prior art, 6 first six-joint robot of sorting machine people in the utility model,
Second six-joint robot, third six-joint robot, the 4th equal outsourcing of six-joint robot, are the prior art.
That the specific working principle is as follows is described for it: the material in material bin 1 being sent into mixing chamber 2 first and is stirred, will be stirred
It mixes uniform material to be delivered in processing storehouse 3, the turntable 31 processed in storehouse 3 drives each injection mold 312 to rotate, and turntable 31 rotates
In the process, material is injected separately into each injection mold 312 by pouring robot 32, and the material in injection mold 312 is through mold
Injection molded after the heating equipment that foams heats, carries out spray release agent by product of the release agent spraying machine people 33 to injection molded
Operation, consequently facilitating product stripping, the product after demoulding is placed on conveyer belt 4 by the taking-up of modulus robot 34, conveyer belt 4
On product classified by sorting machine people 6, sorted product is placed in shelf, and will classify by AGV trolley 7
Product, which is sent to tiered warehouse facility 5, stores in a warehouse.Use pours robot 32, release agent spraying machine people during this production line operation
33, modulus robot 34, sorting machine people 6 replace manual operation, greatly reduce the manual operation of the entire production line, reduce
Labor intensity of workers, and the degree of automation and production efficiency of the entire production line are substantially increased, effectively prevent manpower behaviour
Work is easily made a fault, the appearance for leading to problems such as product quality not can guarantee；
Using robot 32 is poured, when mold changes, the amount of charging is adjusted by high pressure foaming machine 323, passes through height
Switching valve 328, low pressure switching valve 329 is pressed to switch the pressure duct 326 or low pressure line 327 that connect with spray gun 322, with reality
The adjusting of cast-in-place beam amount, therefore different size of mold can be suitable for；
Mold foaming first heats foaming mould using electrically heated method early period, uses when heating to a certain extent
The heating of air compressor machine 315 replaces electric heating, and the recycling of waste heat is realized by waste-heat recovery device 316, is effectively saved energy
Source can play the role of cooling down to air compressor machine 315 while collecting waste heat, the temperature of air compressor machine 315 is made to be unlikely to excessively high, thus
The service life for substantially prolonging air compressor machine 315 reduces the cost of mold foaming；
Release agent spraying machine people 33 can select the spray apertures 332 of equivalent layer to carry out release agent spraying operation according to mold size,
The opening and closing of spray apertures 332 and the switch size of spray head 331 are determined by the opening and closing of electrically operated valve, optional when die size is larger
It selects outermost spray apertures 332 and carries out release agent spraying operation, spray apertures 332 are arranged three layers of ecto-entad circumferential direction and can be according to mould
Have flexible in size adjustment equivalent layer spray apertures 332 open and-shut mode, substantially increase spray demoulding robot 33 use it is flexible
Property, and spray apertures 332 are more uniform in circumferentially making to spray, and smoothly fall off out of injection mold 312 convenient for electric vehicle seat cushion,
Substantially increase the demoulding efficiency of product in injection mold 312；
The setting of positioning device and encoder and rotating device are equipped in modulus robot 34, substantially increase five
Refer to manipulator 341 position accuracy, be conducive to the five fingers manipulator 341 and smoothly take out product, substantially increase modulus at
Power.The outer surface of the five fingers manipulator 341 covers three layers of silica gel 342, is provided with cavity in silica gel 342, big according to the size of product
The gear of the small suitable air charging system (being not drawn into figure) of selection, is filled by air charging system and hose 344 to 342 inner cavity of silica gel
Gas, the five fingers manipulator 341 form extruding force after inflating between product, and the five fingers manipulator 341 is bent under the action of extruding force,
Consequently facilitating the five fingers manipulator 341 smoothly takes out product.Since the outer surface of the five fingers manipulator 341 is covered with silica gel material,
Silica gel material will not generate abrasion to product external surfaces, effectively prevent the damage problem being likely to occur during modulus；
Sorting machine people 6, which can realize, classifies to the product of injection molding, passes through the second camera shooting on sorting machine people 6
Machine shoots the picture of product, and by extracting the size of each picture, shape feature classifies to product, and the accuracy of classification is more
Height, and substantially increase product sorting efficiency；
It is provided with Ethernet card in this production line, the information of production equipment is transferred to by office management by Ethernet card
In the PC machine of personnel, administrative staff can check and modify to the parameter of each equipment of production line, when failure can and
Shi Jinhang fault diagnosis realizes the remote monitoring and administration of production equipment, significantly reduces the operating pressure of equipment management personnel, into
One step improves production efficiency.
Claims (10)
1. a kind of electric bicycle saddle seat automatic production line comprising the material bin that is arranged successively, mixing chamber, processing storehouse, conveyer belt,
Tiered warehouse facility is provided with turntable in the processing storehouse, mould bases is provided on the turntable, is equipped with injection mould on the mould bases
Have, mold foaming heating equipment is provided on the injection mold, which is characterized in that the side of conveyer belt is provided with sorting machine
People, the product after sorted robot sorting are sent to the tiered warehouse facility by AGV trolley；The one of the turntable in the processing storehouse
Side, which is disposed with, pours robot, release agent spraying machine people, modulus robot.
2. a kind of electric bicycle saddle seat automatic production line according to claim 1, which is characterized in that set in the material bin
It is equipped with device for transporting objects, the device for transporting objects is driven by high-voltage motor.
3. a kind of electric bicycle saddle seat automatic production line according to claim 1, which is characterized in that on the turntable uniformly
Several injection molds are disposed with, the injection mold includes upper die and lower die, what the upper die and lower die lid was formed after closing
Cavity is corresponding with shape of product.
4. a kind of electric bicycle saddle seat automatic production line according to claim 1, which is characterized in that the turntable passes through electricity
Motivation drives, and retarder is provided on the motor, and the motor drives described turn by gear and chain transminssion mechanism
Disk rotation, the chain transminssion mechanism are installed on the periphery of the turntable, and the bottom end of the turntable is equipped with several uniform cloth
The caster support set.
5. a kind of electric bicycle saddle seat automatic production line according to claim 1, which is characterized in that the mold foaming adds
Hot equipment includes electric heater unit and residual heat of air compressor recycling heating device, and the residual heat of air compressor recycling heating device passes through pipe
Road is connected to the heating pipe in each injection mold, and the residual heat of air compressor recycling heating device includes the pneumatics being sequentially connected to
Machine, waste-heat recovery device, water tank, the water tank are connected to each heating pipe respectively by pipeline pump and pipeline.
6. a kind of electric bicycle saddle seat automatic production line according to claim 1, which is characterized in that described to pour robot
For 210 kilograms of the first six-joint robot, first six-joint robot includes robot arm, spray gun, high pressure foaming machine, institute
It states high pressure foaming machine and is separately connected high-pressure pump and low-lift pump formation pressure duct and low pressure line, the pressure duct, low-voltage tube
Road is connected to the spray gun, and the pressure duct, low pressure line are provided with high pressure switching valve, low pressure between the spray gun respectively
Switching valve.
7. a kind of electric bicycle saddle seat automatic production line according to claim 1, which is characterized in that the Release agent spraying machine
The artificial third six-joint robot of device, the actuator end of the third six-joint robot are equipped with spray equipment, the spray equipment
Including spray head, the spray head is corresponding with the injection mold, and the spray head includes three layers from the inside to the outside in circumferential cloth
The spray apertures set, the side of the spray head are provided with three hoses being connected to respectively with spray apertures described in every layer, the hose
Electrically operated valve is separately installed between the spray apertures.
8. a kind of electric bicycle saddle seat automatic production line according to claim 1, which is characterized in that the modulus robot
For 5 kilograms of the second six-joint robot, the actuating station of second six-joint robot is equipped with taking-up jig, the taking-up jig
For taking out the product in the injection mold on the turntable, the taking-up jig is the five fingers manipulator, the five fingers machine
Every finger outer surface of tool hand is covered with three layers of silica gel, and hollow cavity, the cavity point are provided in every layer of silica gel
Not Tong Guo hose be connected to air charging system, the wrist end of the five fingers manipulator is installed on the six axis machine by rotating device
The actuating station of people, the side of the rotating device are provided with positioning device, and the rotating device is electrically connected with encoder, the volume
Code device is installed on the turntable.
9. a kind of electric bicycle saddle seat automatic production line according to claim 1, which is characterized in that the sorting machine people
For the 4th six-joint robot, the actuator end of the 4th six-joint robot is provided with vision sorting system, the vision sorting
System includes the second video camera and sorting fixture.
10. a kind of electric bicycle saddle seat automatic production line according to claim 1, which is characterized in that device for transporting objects,
Material stirrer, turntable, pour robot, release agent spraying machine people, modulus robot, sorting machine people, on AGV trolley respectively
Ethernet card is installed, the Ethernet card is connect by being wiredly connected to bus, the bus with PC machine.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820929592.9U CN208529566U (en) | 2018-06-15 | 2018-06-15 | A kind of electric bicycle saddle seat automatic production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820929592.9U CN208529566U (en) | 2018-06-15 | 2018-06-15 | A kind of electric bicycle saddle seat automatic production line |
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| Publication Number | Publication Date |
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| CN208529566U true CN208529566U (en) | 2019-02-22 |
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ID=65391941
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820929592.9U Active CN208529566U (en) | 2018-06-15 | 2018-06-15 | A kind of electric bicycle saddle seat automatic production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108773011A (en) * | 2018-06-15 | 2018-11-09 | 无锡市精捷机器人科技有限公司 | A kind of electric bicycle saddle seat automatic production line |
| CN110918952A (en) * | 2019-12-11 | 2020-03-27 | 上海发那科机器人有限公司 | Pouring device is tracked to robot |
| WO2021075444A1 (en) * | 2019-10-18 | 2021-04-22 | 株式会社ミツバ | Injection molding device |
-
2018
- 2018-06-15 CN CN201820929592.9U patent/CN208529566U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108773011A (en) * | 2018-06-15 | 2018-11-09 | 无锡市精捷机器人科技有限公司 | A kind of electric bicycle saddle seat automatic production line |
| WO2021075444A1 (en) * | 2019-10-18 | 2021-04-22 | 株式会社ミツバ | Injection molding device |
| JP2021066020A (en) * | 2019-10-18 | 2021-04-30 | 株式会社ミツバ | Injection molding device |
| JP7254677B2 (en) | 2019-10-18 | 2023-04-10 | 株式会社ミツバ | Injection molding equipment |
| CN110918952A (en) * | 2019-12-11 | 2020-03-27 | 上海发那科机器人有限公司 | Pouring device is tracked to robot |
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