CN104552724A - Rotary disk polyurethane foam production device - Google Patents
Rotary disk polyurethane foam production device Download PDFInfo
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- CN104552724A CN104552724A CN201510012864.XA CN201510012864A CN104552724A CN 104552724 A CN104552724 A CN 104552724A CN 201510012864 A CN201510012864 A CN 201510012864A CN 104552724 A CN104552724 A CN 104552724A
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- station
- agent spraying
- rotating disk
- release agent
- material feeding
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Abstract
The invention discloses a rotary disk polyurethane foam production device capable of greatly improving production efficiency. The rotary disk polyurethane foam production device comprises a rotary disk, wherein a plurality of foam mold frames are arranged on the rotary disk; five stations, namely a demolding agent spraying station, a material injection station, a curing station, a workpiece-taking station and a mold-cleaning station are sequentially arranged on the outer side of the circumference of the rotary disk; the rotary disk rotates on a track, so that the foam mold frames on the rotary disk continuously and sequentially pass through various stations; a demolding agent spraying robot is arranged on the demolding agent spraying station; a demolding agent spray gun is arranged on a demolding agent spraying work arm of the demolding agent spraying robot and is communicated with a demolding agent charging basket; the demolding agent spraying robot can spray the demolding agent in the demolding agent spray gun into the foam mold frame at the demolding agent spraying station; a material injection robot is arranged on the material injection station; a material injection head is arranged on a material injection work arm of the material injection robot and is communicated with a discharge hole of foamed material output equipment through a material delivery pipe; and a polyurethane foam material in the material injection head can be injected into the foam mold frame in the material injection station by the material injection robot.
Description
Technical field
The present invention relates to polyurethane foam production equipment technical field, be specifically related to rotating disc type polyurethane foam process units.
Background technology
The structure of traditional rotating disc type polyurethane foam process units comprises: be supported on ground rotating disk, described rotating disk can rotate and coil center of circle rotation under the driving of driving mechanism on the track on ground, rotating disk is provided with some can the foaming mould frame of die sinking and matched moulds, described foaming mould frame along rotating disk circumferentially, release agent spraying station is disposed with round disk peripheral, material feeding station, slaking station, get workpiece station, clear die worker position, rotating disk rotates in orbit and makes the foaming mould frame on rotating disk continuous successively by release agent spraying station, material feeding station, slaking station, get workpiece station, clear die worker position.During work, release agent spraying station, material feeding station, get on workpiece station, clear die worker position and arrange there are operating personnel respectively, the inwall of foaming mould frame that the operating personnel on release agent spraying station enter to this station to rotation, that be in die opening state sprays one deck releasing agent, thus make shaping after workpiece can not stick on foaming mould frame inwall; The foaming mould frame having sprayed releasing agent turns to material feeding station, operating personnel on material feeding station to turn to this station place, inject polyurethane foam material in the foaming mould frame that is in die opening state, rotate after having noted the foaming mould frame matched moulds of polyurethane foam material and enter to slaking station, the polyurethane foam material being arranged in the foaming mould frame of slaking station is shaping in the rapid slaking of foaming mould frame; Complete the shaping foaming mould frame of slaking to rotate to enter to and get workpiece station, the operating personnel getting workpiece station by enter this station, shaping workpiece in the foaming mould frame that is in die opening state takes out rapidly; After workpiece is removed, to be in die opening state foaming mould frame rotates and enters to die worker position clearly, and the waste material etc. of staff to the inside entering in this station, to be in die opening state foaming mould frame of clear die worker position is cleared up; After waste material cleans out, to be in die opening state foaming mould frame again rotates and enters to release agent spraying station, is carried out the work of release agent spraying by operator.Then foaming mould frame again can successively by material feeding station, slaking station, get workpiece station, clear die worker position, continuous rotation of disc, foaming mould frame on rotating disk will constantly repeat successively by each station, and completes corresponding technological operation, thus constantly makes shaping workpiece.
The defect of traditional rotating disc type polyurethane foam process units is: the spraying releasing agent of release agent spraying station and the material feeding of material feeding station all work by operating personnel's manual operations, when rotary speed is very fast, manual speed does not often catch up with the velocity of rotation of rotating disk, and therefore the rotating speed of rotating disk can only be lower thus cause production efficiency low; In addition, the uniformity of artificial mark spraying releasing agent and artificial material feeding is poor, and this can reduce the quality of workpiece.
Summary of the invention
The object of the invention is: a kind of rotating disc type polyurethane foam process units that can greatly boost productivity is provided.
For achieving the above object, the technical solution used in the present invention is: rotating disc type polyurethane foam process units, comprise: be supported on ground rotating disk, described rotating disk can rotate and coil center of circle rotation under the driving of driving mechanism on the track on ground, rotating disk is provided with some can the foaming mould frame of die sinking and matched moulds, described foaming mould frame along rotating disk circumferentially, release agent spraying station is disposed with outside disk peripheral, material feeding station, slaking station, get workpiece station, clear die worker position, rotating disk rotates in orbit and makes the foaming mould frame on rotating disk continuous successively by release agent spraying station, material feeding station, slaking station, get workpiece station, clear die worker position, release agent spraying station is provided with release agent spraying robot, the release agent spraying working arm of release agent spraying robot is provided with releasing agent spray gun, releasing agent spray gun is connected with releasing agent charging basket by releasing agent carrier pipe, release agent spraying robot orders about the action of release agent spraying working arm and the releasing agent in releasing agent spray gun to be sprayed into being positioned at release agent spraying station, be in the foaming mould frame of die opening state, described material feeding station is provided with material feeding robot, the material feeding working arm of material feeding robot is provided with filling head, described filling head is connected by the discharging opening of Material pipeline with foamed material output equipment, and material feeding robot orders about the action of material feeding working arm can be injected into foaming mould frame that be arranged in material feeding station, that be in die opening state by the polyurethane foam material in filling head.
Further, aforesaid rotating disc type polyurethane foam process units, wherein, described rotating disk counterclockwise rotates, release agent spraying station, material feeding station, slaking station, get workpiece station, clear die worker position is counterclockwise arranged successively along disk peripheral.
Further, aforesaid rotating disc type polyurethane foam process units, wherein, the structure of each foaming mould frame comprises: patrix grillage and counterdie grillage, counterdie grillage is fixedly mounted on rotating disk, be hinged between patrix grillage and counterdie grillage, the piston rod of die sinking oil cylinder is hinged and connected on mount pad, described mount pad is fixedly mounted on rotating disk, the cylinder body both sides of die sinking oil cylinder are hinged and connected on patrix grillage, and the piston rod of die sinking oil cylinder outwards extends and patrix grillage can be driven downwards to turn to and counterdie grillage matched moulds; The piston rod of die sinking oil cylinder is inwardly retracted and patrix grillage can be driven upwards to overturn open and die sinking.
Further, aforesaid rotating disc type polyurethane foam process units, wherein, the bottom of rotating disk is provided with the leading block for leading, and described leading block runs in the track on ground; The support pulley for supporting wheel is also provided with bottom rotating disk.
Advantage of the present invention is: arrange release agent spraying robot and material feeding robot respectively at release agent spraying station and material feeding station, substantially increase the speed of release agent spraying and material feeding, thus substantially increase the production efficiency of polyurethane foam workpiece; In addition, release agent spraying robot can by releasing agent even application in foaming mould frame, and polyurethane foam material can be injected foaming mould frame by material feeding robot uniformly, thus substantially increases the quality of production of polyurethane foam workpiece.
Accompanying drawing explanation
Fig. 1 is the structural representation that direction overlooked by rotating disc type polyurethane foam process units of the present invention.
The structural representation of Tu2Shi Tu1Zhong release agent spraying robot duty.
Fig. 3 is the structural representation that in Fig. 1, state manually made by material feeding machine.
Detailed description of the invention
Below in conjunction with accompanying drawing and preferred embodiment, the present invention is described in further detail.
As shown in Figure 1, Figure 2, Figure 3 shows, rotating disc type polyurethane foam process units, comprise: be supported on the rotating disk 2 on ground 1, can the track 4 on ground 1 rotate under the driving of driving mechanism 3 center of circle of dish 2 of described rotating disk 2 is rotated, in the present embodiment, the bottom of rotating disk 2 is provided with some leading blocks 11 for leading, and runs in the track 4 of described leading block 11 on ground 1; The bottom of rotating disk 2 is also provided with some support pulleys 13 for supporting wheel 2.Rotating disk 2 is provided with some can the foaming mould frame 5 of die sinking and matched moulds, in the present embodiment, the structure of each foaming mould frame comprises: patrix grillage 51 and counterdie grillage 52, counterdie grillage is arranged on rotating disk 2, be hinged between patrix grillage 51 and counterdie grillage 52, the piston rod of die sinking oil cylinder 14 is hinged and connected on mount pad 15, described mount pad 15 is fixedly mounted on rotating disk 2, be hinged between the cylinder body both sides of die sinking oil cylinder 14 and patrix grillage 51, the piston rod of die sinking oil cylinder 14 outwards extends and patrix grillage 51 can be driven downwards to turn to and counterdie grillage 52 matched moulds; The piston rod of die sinking oil cylinder 14 is inwardly retracted and patrix grillage 51 can be driven upwards to overturn open and die sinking.Along rotating disk 2 circumferentially, the periphery round rotating disk 2 is disposed with release agent spraying station 6 to described foaming mould frame 5, material feeding station 7, slaking station 8, get workpiece station 9, clear die worker position 10, the present embodiment turntable 2 counterclockwise rotates as shown in Figure 1, release agent spraying station 6, material feeding station 7, slaking station 8, get workpiece station 9, clear die worker position 10 is counterclockwise arranged successively along disk peripheral, and rotating disk 2 counterclockwise rotates and makes each foaming mould frame 5 on rotating disk 2 continuous counterclockwise successively by release agent spraying station 6 on track 4, material feeding station 7, slaking station 8, get workpiece station 9, clear die worker position 10, described release agent spraying station 6 is provided with release agent spraying robot 16, the release agent spraying working arm 161 of release agent spraying robot 16 is provided with releasing agent spray gun 162, releasing agent spray gun 162 is connected with releasing agent charging basket 17 by releasing agent carrier pipe 163, and release agent spraying robot 16 orders about release agent spraying working arm 161 and the releasing agent in releasing agent spray gun 162 to be sprayed into being positioned at release agent spraying station 6, and be in the foaming mould frame 5 of die opening state, described material feeding station 7 is provided with material feeding robot 18, the material feeding working arm 181 of material feeding robot 18 is provided with filling head 182, described filling head 182 is connected by the discharging opening of Material pipeline 183 with foamed material output equipment, and material feeding robot 18 orders about material feeding working arm 181 can be injected into foaming mould frame 5 that be positioned at material feeding station, that be in die opening state by the polyurethane foam material in filling head 182.
Operation principle is as follows: during work, control that release agent spraying robot 16 can enter to release agent spraying station 6 to rotation, the patrix grillage 51 of foaming mould frame 5 that is in die opening state and the inwall of counterdie grillage 52 sprays one deck releasing agent respectively, thus make shaping after workpiece can not stick on the inwall of patrix grillage 51 and counterdie grillage 52; The foaming mould frame 5 having sprayed releasing agent counterclockwise turns to material feeding station 7, by control material feeding station 7 material feeding robot 18 can to turn to this station place, inject polyurethane foam material in the counterdie grillage 51 of the foaming mould frame 5 that is in die opening state, rotate after having noted foaming mould frame 5 matched moulds of polyurethane foam material and enter to slaking station 8, the rapid slaking in foaming mould frame 5 of the polyurethane foam material in the foaming mould frame 5 in slaking station 8 is shaping; Complete slaking shaping foaming mould frame 5 to rotate to enter to and get die sinking after workpiece station 9, the operating personnel getting workpiece station 9 by enter this station, shaping workpiece in the foaming mould frame 5 that is in die opening state takes out rapidly; After workpiece is removed, to be in die opening state foaming mould frame 5 rotates and enters to die worker position 10 clearly, and the staff of clear die worker position 10 clears up the waste material etc. entering in this station, to be in die opening state foaming mould frame 5 inside; After waste material cleans out, to be in die opening state foaming mould frame 5 again rotates and enters to release agent spraying station 6, the work of release agent spraying is carried out by release agent spraying robot, then foaming mould frame 5 again can successively by material feeding station 7, slaking station 8, get workpiece station 9, clear die worker position 10, rotating disk 2 constantly rotates, foaming mould frame 5 on rotating disk 2 will constantly to repeat to complete corresponding technological operation by each station successively, thus constantly makes shaping workpiece.
The invention has the advantages that: release agent spraying robot 16 and material feeding robot 18 are set respectively at release agent spraying station 6 and material feeding station 7, substantially increase the speed of release agent spraying and material feeding, thus substantially increase the production efficiency of polyurethane foam workpiece; In addition, release agent spraying robot 16 can by releasing agent even application in foaming mould frame 5, and polyurethane foam material can be infused in foaming mould frame 5 by material feeding robot 18 uniformly, thus substantially increases the quality of production of polyurethane foam workpiece.
Claims (4)
1. rotating disc type polyurethane foam process units, comprise: be supported on ground rotating disk, described rotating disk can rotate and coil center of circle rotation under the driving of driving mechanism on the track on ground, rotating disk is provided with some can the foaming mould frame of die sinking and matched moulds, described foaming mould frame along rotating disk circumferentially, release agent spraying station is disposed with outside disk peripheral, material feeding station, slaking station, get workpiece station, clear die worker position, rotating disk rotates in orbit and makes the foaming mould frame on rotating disk continuous successively by release agent spraying station, material feeding station, slaking station, get workpiece station, clear die worker position, it is characterized in that: release agent spraying station is provided with release agent spraying robot, the release agent spraying working arm of release agent spraying robot is provided with releasing agent spray gun, releasing agent spray gun is connected with releasing agent charging basket by releasing agent carrier pipe, release agent spraying robot orders about the action of release agent spraying working arm and the releasing agent in releasing agent spray gun to be sprayed into being positioned at release agent spraying station, be in the foaming mould frame of die opening state, described material feeding station is provided with material feeding robot, the material feeding working arm of material feeding robot is provided with filling head, described filling head is connected by the discharging opening of Material pipeline with foamed material output equipment, and material feeding robot orders about the action of material feeding working arm can be injected into foaming mould frame that be arranged in material feeding station, that be in die opening state by the polyurethane foam material in filling head.
2. rotating disc type polyurethane foam process units according to claim 1, it is characterized in that: described rotating disk counterclockwise rotates, release agent spraying station, material feeding station, slaking station, get workpiece station, clear die worker position is counterclockwise arranged successively along disk peripheral.
3. rotating disc type polyurethane foam process units according to claim 1 and 2, it is characterized in that: the structure of each foaming mould frame comprises: patrix grillage and counterdie grillage, counterdie grillage is fixedly mounted on rotating disk, be hinged between patrix grillage and counterdie grillage, the piston rod of die sinking oil cylinder is hinged and connected on mount pad, described mount pad is fixedly mounted on rotating disk, the cylinder body both sides of die sinking oil cylinder are hinged and connected on patrix grillage, and the piston rod of die sinking oil cylinder outwards extends and patrix grillage can be driven downwards to turn to and counterdie grillage matched moulds; The piston rod of die sinking oil cylinder is inwardly retracted and patrix grillage can be driven upwards to overturn open and die sinking.
4. rotating disc type polyurethane foam process units according to claim 1 and 2, it is characterized in that: the bottom of rotating disk is provided with the leading block for leading, described leading block runs in the track on ground; The support pulley for supporting wheel is also provided with bottom rotating disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510012864.XA CN104552724A (en) | 2015-01-12 | 2015-01-12 | Rotary disk polyurethane foam production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510012864.XA CN104552724A (en) | 2015-01-12 | 2015-01-12 | Rotary disk polyurethane foam production device |
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| Publication Number | Publication Date |
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| CN104552724A true CN104552724A (en) | 2015-04-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510012864.XA Pending CN104552724A (en) | 2015-01-12 | 2015-01-12 | Rotary disk polyurethane foam production device |
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| CN (1) | CN104552724A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479657A (en) * | 2015-12-30 | 2016-04-13 | 青岛赛诺克自动化科技有限公司 | Full-automatic disc machine for shoe making |
| WO2018094609A1 (en) * | 2016-11-23 | 2018-05-31 | 广州艾科新材料股份有限公司 | Production system for polyurethane foaming material having low density and high air permeability |
| CN108437336A (en) * | 2018-04-16 | 2018-08-24 | 上海珠旭智能科技有限公司 | The finished product die for shoe-sole of EVA foaming machines clears up release agent spraying device |
| CN108773011A (en) * | 2018-06-15 | 2018-11-09 | 无锡市精捷机器人科技有限公司 | A kind of electric bicycle saddle seat automatic production line |
| CN109648773A (en) * | 2019-01-16 | 2019-04-19 | 安徽信盟装备股份有限公司 | A kind of fast foaming line for the processing of floor rail type refrigerator door |
| CN111136850A (en) * | 2020-01-07 | 2020-05-12 | 区志棚 | Polyurethane foaming forming production line |
| CN112372926A (en) * | 2020-10-22 | 2021-02-19 | 吴江创源玩具有限公司 | Automatic mold overturning device and method for polyurethane foaming production line |
| CN114851458A (en) * | 2022-04-20 | 2022-08-05 | 重庆凯讯橡塑制品有限公司 | Polyurethane tire production line |
-
2015
- 2015-01-12 CN CN201510012864.XA patent/CN104552724A/en active Pending
Non-Patent Citations (2)
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| 李俊贤: "《塑料工业手册：聚氨酯》", 31 July 1999 * |
| 马之庚等: "《工程塑料手册应用与测试卷》", 31 October 2004 * |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479657A (en) * | 2015-12-30 | 2016-04-13 | 青岛赛诺克自动化科技有限公司 | Full-automatic disc machine for shoe making |
| WO2018094609A1 (en) * | 2016-11-23 | 2018-05-31 | 广州艾科新材料股份有限公司 | Production system for polyurethane foaming material having low density and high air permeability |
| CN108437336A (en) * | 2018-04-16 | 2018-08-24 | 上海珠旭智能科技有限公司 | The finished product die for shoe-sole of EVA foaming machines clears up release agent spraying device |
| CN108437336B (en) * | 2018-04-16 | 2023-11-24 | 茂泰(福建)新材料科技有限公司 | Device for cleaning and spraying release agent on finished sole mould of EVA foaming machine |
| CN108773011A (en) * | 2018-06-15 | 2018-11-09 | 无锡市精捷机器人科技有限公司 | A kind of electric bicycle saddle seat automatic production line |
| CN109648773A (en) * | 2019-01-16 | 2019-04-19 | 安徽信盟装备股份有限公司 | A kind of fast foaming line for the processing of floor rail type refrigerator door |
| CN111136850A (en) * | 2020-01-07 | 2020-05-12 | 区志棚 | Polyurethane foaming forming production line |
| CN111136850B (en) * | 2020-01-07 | 2022-03-22 | 佛山市华博润材料科技有限公司 | Polyurethane foaming forming production line |
| CN112372926A (en) * | 2020-10-22 | 2021-02-19 | 吴江创源玩具有限公司 | Automatic mold overturning device and method for polyurethane foaming production line |
| CN114851458A (en) * | 2022-04-20 | 2022-08-05 | 重庆凯讯橡塑制品有限公司 | Polyurethane tire production line |
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Application publication date: 20150429 |
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| RJ01 | Rejection of invention patent application after publication |