CN208496280U - A kind of turbocharger the turn of the screw and sealing test equipment - Google Patents
A kind of turbocharger the turn of the screw and sealing test equipment Download PDFInfo
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- CN208496280U CN208496280U CN201820893175.3U CN201820893175U CN208496280U CN 208496280 U CN208496280 U CN 208496280U CN 201820893175 U CN201820893175 U CN 201820893175U CN 208496280 U CN208496280 U CN 208496280U
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- screw
- turn
- positioning
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- air inlet
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Abstract
The utility model provides a kind of turbocharger the turn of the screw and sealing test equipment, including the screwing device and sealing test device set gradually, screwing device includes the first rack, the rotating disk mechanism being set in the first rack, the first positioning mechanism being set on rotating disk mechanism, the turn of the screw mechanism and the defective product box being set to above the first positioning mechanism；Sealing test equipment includes the second rack, and the second positioning mechanism being set in the second rack is set to the plugging mechanism of the second positioning mechanism periphery, blocks clamping device, the first air inlet mechanism for testing and the second air inlet mechanism for testing.The turbocharger the turn of the screw and sealing test equipment realize the automation the turn of the screw of turbocharger, and after the turn of the screw, automation carries out air inlet test to product, and convenient test is efficient, save manpower, improve production efficiency.
Description
Technical field
The utility model relates to auto parts and components processing technique field more particularly to a kind of turbocharger the turn of the screws and close
Seal test equipment.
Background technique
It in turbocharger production process, needs to position on bearing, then again pacifies turbine and impeller and the bearing
It dresses up and is integrated, need first to carry out high-frequency heating to bearing, in the movement being pressed, after bearing is installed, to product
It is detected, after detection is qualified, needs for product to be moved to the turn of the screw station, the turn of the screw is carried out to product.In turbocharger
Components be installed after, need to be sealed turbocharger performance test, including total leakage rate, pressure side sealing ring,
Turbine sealing ring, bearing etc..By way of artificial detection, detection efficiency is low, and waste of manpower, testing result is inaccurate, difficult
To meet production requirement.Then a kind of test equipment is needed, to meet above-mentioned testing requirement.Then a kind of equipment is needed, is realized
Automate the turn of the screw and sealing test.
Utility model content
The technical issues of the utility model is solved is that the turn of the screw can be automated to turbocharger, twist by providing one kind
Automation is sealed the turbocharger the turn of the screw and sealing test equipment of test after screw.
In order to solve the above technical problems, the utility model provides a kind of turbocharger the turn of the screw and sealing test equipment,
Including the screwing device and sealing test device set gradually, the screwing device includes the first rack, is set to described
Rotating disk mechanism in first rack, the first positioning mechanism being set on the rotating disk mechanism are set to first localization machine
The turn of the screw mechanism above structure and the defective product box for being set to first bottom of the frame；The sealing test equipment includes the
Two racks, the second positioning mechanism being set in second rack are set to the stopple plugging machine of the second positioning mechanism periphery
Structure blocks clamping device, the first air inlet mechanism for testing and the second air inlet mechanism for testing.
Further, the rotating disk mechanism includes turntable, is set to drive the turntable to rotate on the turntable two
A first handle is set to the positioning disk being connected below the turntable with the turntable, four be set on the positioning disk
Locating slot is set to the first fixed plate being connected below the positioning disk with first rack, is installed on first fixation
For the positioning disk to be positioned the first lock cell and the second lock cell on plate.
Further, first lock cell include the mounting rack being installed in the fixed plate, be installed on it is described
Slider cylinder on mounting rack is installed on the advance and retreat plate of the slider cylinder output end, is installed on the lock of advance and retreat plate one end
Fixed wheel；Second lock cell includes being set to the clamping plate of the positioning disk two sides and being installed in the fixed plate to drive institute
State the gripper cylinder of clamping plate clamping；First lock cell and second lock cell are located at the two of the positioning disk
Side.
Further, first positioning mechanism includes the second fixed plate being connected with the turntable and described second
Swivel plate that one end of fixed plate is connected by shaft, the other end for being installed on second fixed plate drive the swivel plate to turn
Dynamic rotation drives cylinder, the U-shaped support plate being installed on the swivel plate, two installations being installed on the swivel plate
The holding handle of block, the collet being installed on the mounting blocks and the driving grips.
Further, the turn of the screw mechanism includes the X-axis screw rod being installed in first rack and the X-axis
The X-axis slide block of screw rod transmission connection, is installed on the X at the X-axis motor for driving the X-axis slide block to move along the X-axis lead screw
Z axis screw rod on axis sliding block, the Z axis sliding block being slidably connected with the Z axis screw rod, the driving Z axis sliding block are along the Z axis silk
It the mobile Z axis motor of bar, the Y-axis sliding rail being installed on the Z axis sliding block and is installed on Y-axis sliding rail and the Y-axis sliding rail
The screwdriver being slidably connected.
Further, second positioning mechanism includes multiple positioning columns, is set to the multiple positioning column side
Position the second handle of clamping support and the driving positioning clamping support folding.
Further, the plugging mechanism includes the closure gas for blocking mounting rack, being installed on the closure mounting rack
Cylinder and the plug for being installed on the output end for blocking cylinder.
Further, the folder for blocking clamping device and including clamp mount, being installed on the clamp mount
It holds cylinder and is installed on the grip seal plate of the output end of the gripper cylinder.
Further, the first air inlet mechanism for testing and the second air inlet mechanism for testing are in 45 degree, described first
Air inlet mechanism for testing includes the first mounting rack, the first cylinder being installed on first mounting rack, is installed on first gas
The air inlet measuring head of the output end of cylinder and the tester being installed below the positioning mechanism；The second air inlet mechanism for testing
It is identical with the first air inlet mechanism for testing structure.
The turbocharger the turn of the screw and sealing test equipment of the utility model, first positioning mechanism determine product
Position, product includes bearing, turbine and impeller, and connecting shaft is connected on turbine, after positioning, carries out high-frequency heating to the bearing,
After the completion of heating, turbine and impeller after the completion of press fitting, manually detect product with bearing press mounting to together, detection is closed
Product is turned to the lower section of the turn of the screw mechanism by the rotating disk mechanism by the product of lattice, and the turn of the screw mechanism is to production
Product the turn of the screw, product is fixedly connected；Underproof product is detected, then is allowed such as the defective product box；After the completion of the turn of the screw, it will produce
Product are put into the sealing test device, and second positioning mechanism clamps product orientation, the plugging mechanism and the closure
Product is blocked clamp respectively by mechanism, and then the first air inlet mechanism for testing and the second air inlet mechanism for testing are respectively to production
Product carry out air inlet test；Spiral shell is twisted in the automation that the turbocharger the turn of the screw and sealing test equipment realize turbocharger
Silk, after the turn of the screw, automation carries out air inlet test to product, and convenient test is efficient, saves manpower, improves production efficiency.
Detailed description of the invention
Fig. 1 is the turbocharger the turn of the screw of the utility model and the schematic diagram of sealing test equipment；
Fig. 2 is the schematic diagram of the turbocharger the turn of the screw of the utility model and the screwing device of sealing test equipment；
Fig. 3 is the rotating disk mechanism of the turbocharger the turn of the screw of the utility model and the screwing device of sealing test equipment
With the schematic diagram of positioning mechanism；
Fig. 4 is the rotating disk mechanism of the turbocharger the turn of the screw of the utility model and the screwing device of sealing test equipment
With the schematic diagram of positioning mechanism other direction；
Fig. 5 is the turbocharger the turn of the screw of the utility model of the utility model and the turn of the screw dress of sealing test equipment
The schematic diagram for the turn of the screw mechanism set；
Fig. 6 is the schematic diagram of the sealing test equipment of the utility model；
Fig. 7 is the partial enlarged view in Fig. 6 at A；
Fig. 8 is the schematic diagram of the sealing test equipment other direction of the utility model；
In the figure, it is marked as screwing device 100, the first rack 1, defective product box 10, rotating disk mechanism 2, the first positioning mechanism
20, the second fixed plate 201, shaft 202, swivel plate 203, rotation driving cylinder 204, U-shaped support plate 205, mounting blocks 206, folder
First 207, holding handle 208, turntable 21, first handle 22, positioning disk 23, locating slot 24, the first fixed plate 25, the first locking list
Member 26, mounting rack 261, slider cylinder 262, advance and retreat plate 263, locking wheel 264, the second lock cell 27, clamping plate 271 clamp gas
Cylinder 272, the turn of the screw mechanism 3, X-axis screw rod 31, X-axis slide block 32, Z axis screw rod 33, Z axis sliding block 34, Y axis sliding rail 35, screwdriver
36, sealing test device 400, the second rack 4, the second positioning mechanism 40, positioning column 401, positioning clamping support 402, second handle
403, plugging mechanism 5 blocks mounting rack 51, blocks cylinder 52, and plug 53 blocks clamping device 6, clamp mount 61, clamping
Cylinder 62, grip seal plate 63, the first air inlet mechanism for testing 7, the first mounting rack 71, the first cylinder 72, air inlet measuring head 73 are surveyed
Try instrument 74, the second air inlet mechanism for testing 8.
Specific embodiment
The embodiments of the present invention is described below in detail, the example of the embodiment is shown in the accompanying drawings, wherein
Same or similar label indicates same or similar element or element with the same or similar functions from beginning to end.Lead to below
It crosses the embodiment being described with reference to the drawings to be exemplary, it is intended to for explaining the utility model, and should not be understood as practical to this
Novel limitation.
In the following description, the structure and working method of the utility model in order to clearly demonstrate, will be by all multidirectionals
Word is described, but should by "upper", "lower", "left", "right", "front", "rear", "inner", "outside", " upward ", " downward ",
" to the left ", " to the right ", " forward ", " backward ", " inside ", the Word Understandings such as " outside " are not construed as convenience of term
Word of limitation.
As shown in Figures 1 to 8, the utility model provides a kind of turbocharger the turn of the screw and sealing test equipment, including
The screwing device 100 and sealing test device 400 set gradually, the screwing device 100 include the first rack 1, setting
Rotating disk mechanism 2 in first rack 1, the first positioning mechanism 20 being set on the rotating disk mechanism 2 are set to described
The turn of the screw mechanism 3 of first positioning mechanism, 20 top and the defective product box 10 for being set to 1 bottom of the first rack；It is described
Sealing test equipment includes the second rack 4, and the second positioning mechanism 40 being set in second rack 4 is set to described the
The plugging mechanism 5 of two positioning mechanisms, 40 periphery blocks clamping device 6, the first air inlet mechanism for testing 7 and the second air inlet test
Mechanism 8.For first positioning mechanism 20 by product orientation, product includes bearing, turbine and impeller, and connection is connected on turbine
Axis after positioning, carries out high-frequency heating to the bearing, and after the completion of heating, turbine and impeller are pressed with bearing press mounting to together
After the completion, manually product is detected, detects qualified product, product is turned to by described twist by the rotating disk mechanism 2
Product is fixedly connected with product the turn of the screw by the lower section of screw mechanism 3, the turn of the screw mechanism 3；Underproof product is detected,
It then allows such as the defective product box 10；After the completion of the turn of the screw, product is put into the sealing test device 400, second positioning
Product is blocked clamp respectively by mechanism 40 by product orientation, the plugging mechanism 5 and the closure clamping device 6, then described
First air inlet mechanism for testing 7 and the second air inlet mechanism for testing 8 carry out air inlet test to product respectively；The turbocharger
The turn of the screw and sealing test equipment realize the automation the turn of the screw of turbocharger, and after the turn of the screw, automation carries out product
Air inlet test, convenient test is efficient, saves manpower, improves production efficiency.
The rotating disk mechanism 2 includes turntable 21, is set to drive the turntable 21 to rotate on the turntable 21 two the
One handle 22 is set to the positioning disk 23 being connected below the turntable 21 with the turntable 21, is set on the positioning disk 23
Four locating slots 24, be set to the first fixed plate 25 that 23 lower section of the positioning disk is connected with first rack 1, be installed on
For the positioning disk 23 to be positioned the first lock cell 26 and the second lock cell 27 in first fixed plate 25.The hand
Handle 22 is convenient to rotate the turntable 21, behind position required for turning to, can pass through first lock cell 26
The positioning disk 23 is locked with second lock cell 27, i.e., is locked the turntable 21, the turn of the screw mechanism 5 is convenient for
Carry out the turn of the screw.
First lock cell 26 include the mounting rack 261 being installed in first fixed plate 25, be installed on it is described
Slider cylinder 262 on mounting rack 261, the advance and retreat plate 263 for being installed on 262 output end of slider cylinder, be installed on it is described into
Move back the locking wheel 264 of 263 one end of plate；Second lock cell 27 includes the clamping plate 271 for being set to 23 two sides of positioning disk
The clamping plate is driven to press from both sides 271 gripper cylinders 272 held in first fixed plate 25 with being installed on；First lock cell 26
The two sides of the positioning disk 23 are located at second lock cell 27.When the turntable 21 turns to desired position
Afterwards, the slider cylinder 262 drives the advance and retreat plate 263 to advance, and the locking wheel 264 is driven to advance, and the locking wheel 264 blocks
In the locating slot 24 for entering the positioning disk 23, then, the gripper cylinder 272 drives the clamping plate 271 by the positioning disk 23
Clamping, that is, realize the complete positioning of the positioning disk 23, and positioning is reliable；After the completion of the turn of the screw, first lock cell
26 and second lock cell 27 cancel the locking to the positioning disk 23 respectively, the stubborn spiral shell of next product can be carried out
Silk.
First positioning mechanism 20 includes that the second fixed plate 201 being connected with the turntable 21 and described second are fixed
One end of plate 201 passes through the connected swivel plate 203 of shaft 202, is installed on described in the other end driving of second fixed plate 201
Rotation driving cylinder 204 that swivel plate 203 rotates, the U-shaped support plate 205 being installed on the swivel plate 203, be installed on it is described
Two mounting blocks 206 on swivel plate 203, the collet 207 being installed on the mounting blocks 206 and the driving collet 207
The holding handle 208 of clamping.The U-shaped support plate 205 plays support positioning, and the holding handle 208 facilitates driving institute
It states collet 207 to clamp product, product is pressed.
The turn of the screw mechanism 3 includes the X-axis screw rod 31 being installed in first rack 1 and the X axial filament bar 31
X-axis motor that the X-axis slide block 32 of transmission connection, the driving X-axis slide block 32 are moved along the X-axis lead screw 31, be installed on it is described
Z axis screw rod 33 in X-axis slide block 32, the Z axis sliding block 34 being slidably connected with the Z axis screw rod 33, the driving Z axis sliding block 34
Along the Z spindle motor that the Z axis screw rod 33 moves, the Y-axis sliding rail 35 being installed on the Z axis sliding block 34 and it is installed on Y-axis cunning
The screwdriver 36 being slidably connected on rail 35 with the Y-axis sliding rail 35.The turn of the screw mechanism 3 may be implemented the screwdriver 36 and exist
The movement of X-axis, Y-axis and Z-direction adjusts the position of the screwdriver 36, to carry out lock spiral shell to position different on product
Thread, driving is convenient, and lock screw is reliable and efficient.
Second positioning mechanism 40 includes multiple positioning columns 401, is set to determining for the multiple 401 side of positioning column
The second handle 403 that position clamping support 402 and the driving positioning clamping support 402 open and close.The multiple positioning column 401 respectively with
Product cooperation just positions product, then drives the positioning clamping support 402 to clamp product by the second handle 403
It is fixed, that is, the positioning of product is realized, easy to operate, positioning is reliable.
The plugging mechanism 5 include block mounting rack 51, be installed on it is described closure mounting rack 51 on closure cylinder 52 with
And it is installed on the plug 53 of the output end for blocking cylinder 52.The plug 53 can be rubber material, can be by product
One end effectively blocks, and carries out air-tightness survey after closure convenient for an air inlet of the first air inlet mechanism for testing 7 to product
Examination.
The clamping device 6 that blocks includes clamp mount 61, the gripper cylinder being installed on the clamp mount 61
62 and be installed on the gripper cylinder 62 output end grip seal plate 63.The gripper cylinder 62 drives the clamping close
Towards close to the movement of the direction of product, the grip seal plate 63 abuts sealing plate 63 with product, and the other end of product is sealed,
Air tightness test is carried out convenient for another air inlet of the second air inlet mechanism for testing 8 to product.
The first air inlet mechanism for testing 7 and the second air inlet mechanism for testing 8 are in 45 degree, the first air inlet test machine
Structure 7 includes the first mounting rack 71, the first cylinder 72 being installed on first mounting rack 71, is installed on first cylinder
The air inlet measuring head 73 of 71 output end and the tester 74 for being installed on 40 lower section of the second positioning mechanism；Described second into
Gas mechanism for testing 8 is identical with 7 structures of the first air inlet mechanism for testing.When test, the air inlet measuring head 73 is by the one of product
A air inlet blocks, and blows afloat towards air inlet, the tester 74 has detected whether gas leakage, convenient test；With described first into
The test mode of gas mechanism for testing 7 is identical, and the second air inlet mechanism for testing 8 is for surveying another air inlet of product
Examination.
The turbocharger the turn of the screw and sealing test equipment of the utility model, first positioning mechanism 20 is by product
Positioning, product includes bearing, turbine and impeller, and connecting shaft is connected on turbine, after positioning, carries out high frequency to the bearing and adds
After the completion of heating, turbine and impeller after the completion of press fitting, manually detect product with bearing press mounting to together for heat, detection
Product, the lower section of the turn of the screw mechanism 3, the turn of the screw mechanism 3 are turned to by the rotating disk mechanism 2 by qualified product
To product the turn of the screw, product is fixedly connected；Underproof product is detected, then is allowed such as the defective product box 10；The turn of the screw is completed
Afterwards, product is put into the sealing test device 400, second positioning mechanism 40 is by product orientation, the plugging mechanism 5
Product is blocked respectively with the closure clamping device 6 and is clamped, then the first air inlet mechanism for testing 7 and described second into
Gas mechanism for testing 8 carries out air inlet test to product respectively；The turbocharger the turn of the screw and sealing test equipment realize whirlpool
The automation the turn of the screw for taking turns booster, after the turn of the screw, automation carries out air inlet test to product, and convenient test is efficient, saves people
Power improves production efficiency.
The above is the most preferred embodiment of the utility model, is not made in any form to the utility model
Limitation, anyone skilled in the art are taken off in the case where not departing from technical solutions of the utility model ambit using above-mentioned
The method content shown makes many possible changes and modifications to technical solutions of the utility model, belongs to claimed
Range.
Claims (9)
1. a kind of turbocharger the turn of the screw and sealing test equipment, it is characterised in that: including the screwing device set gradually
And sealing test device, the screwing device include the first rack, the rotating disk mechanism being set in first rack, setting
In the first positioning mechanism on the rotating disk mechanism, the turn of the screw mechanism and setting that are set to above first positioning mechanism
In the defective product box of first bottom of the frame；The sealing test equipment includes the second rack, is set to second rack
On the second positioning mechanism, be set to the second positioning mechanism periphery plugging mechanism, block clamping device, the first air inlet survey
Test-run a machine structure and the second air inlet mechanism for testing.
2. turbocharger the turn of the screw as described in claim 1 and sealing test equipment, it is characterised in that: the rotating disk mechanism
Including turntable, be set to two first handles of turntable rotation are driven on the turntable, be set to below the turntable with
The connected positioning disk of the turntable, four locating slots being set on the positioning disk are set to the positioning disk lower section and institute
It states the first connected fixed plate of the first rack, be installed in first fixed plate for locking positioning disk positioning first
Unit and the second lock cell.
3. turbocharger the turn of the screw as claimed in claim 2 and sealing test equipment, it is characterised in that: first locking
Unit includes the mounting rack being installed in first fixed plate, the slider cylinder being installed on the mounting rack, is installed on institute
It states the advance and retreat plate of slider cylinder output end, be installed on the locking wheel of advance and retreat plate one end；Second lock cell includes setting
It is placed in the clamping plate of the positioning disk two sides and is installed on the gripper cylinder for driving the clamping plate clamping in first fixed plate；Institute
It states the first lock cell and second lock cell is located at the two sides of the positioning disk.
4. turbocharger the turn of the screw as described in claim 1 and sealing test equipment, it is characterised in that: first positioning
The rotation that mechanism includes the second fixed plate being connected with the turntable, is connected with one end of second fixed plate by shaft
Plate, the other end for being installed on second fixed plate drive the rotation driving cylinder of the swivel plate rotation, are installed on the rotation
U-shaped support plate on rotating plate, two mounting blocks being installed on the swivel plate, the collet being installed on the mounting blocks and
Drive the holding handle of the grips.
5. turbocharger the turn of the screw as described in claim 1 and sealing test equipment, it is characterised in that: the screw-driving machine
Structure includes the X-axis screw rod being installed in first rack, the X-axis slide block connecting with the X-axis screw rod transmission, the driving X
It is X-axis motor that axis sliding block is moved along the X-axis lead screw, the Z axis screw rod being installed in the X-axis slide block, sliding with the Z axis screw rod
The Z axis sliding block of dynamic connection drives the Z axis sliding block along the Z axis motor that the Z axis screw rod moves, is installed on the Z axis sliding block
Y-axis sliding rail and be installed on the screwdriver being slidably connected on Y-axis sliding rail with the Y-axis sliding rail.
6. turbocharger the turn of the screw as described in claim 1 and sealing test equipment, it is characterised in that: second positioning
Mechanism includes multiple positioning columns, the positioning clamping support for being set to the multiple positioning column side and the driving positioning clamping support
The second handle of folding.
7. turbocharger the turn of the screw as described in claim 1 and sealing test equipment, it is characterised in that: the plugging mechanism
Including blocking mounting rack, the closure cylinder being installed on the closure mounting rack and being installed on the output end for blocking cylinder
Plug.
8. turbocharger the turn of the screw as described in claim 1 and sealing test equipment, it is characterised in that: the closure clamping
Mechanism includes clamp mount, the gripper cylinder being installed on the clamp mount and is installed on the defeated of the gripper cylinder
The grip seal plate of outlet.
9. turbocharger the turn of the screw as described in claim 1 and sealing test equipment, it is characterised in that: first air inlet
Mechanism for testing and the second air inlet mechanism for testing are in 45 degree, and the first air inlet mechanism for testing includes the first mounting rack, installation
In on first mounting rack the first cylinder, be installed on first cylinder output end air inlet measuring head and be installed on
Tester below the positioning mechanism；The second air inlet mechanism for testing is identical with the first air inlet mechanism for testing structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820893175.3U CN208496280U (en) | 2018-06-09 | 2018-06-09 | A kind of turbocharger the turn of the screw and sealing test equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820893175.3U CN208496280U (en) | 2018-06-09 | 2018-06-09 | A kind of turbocharger the turn of the screw and sealing test equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208496280U true CN208496280U (en) | 2019-02-15 |
Family
ID=65288376
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820893175.3U Active CN208496280U (en) | 2018-06-09 | 2018-06-09 | A kind of turbocharger the turn of the screw and sealing test equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208496280U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581452A (en) * | 2018-06-09 | 2018-09-28 | 苏州科技大学 | A kind of turbocharger the turn of the screw and sealing test equipment |
| CN110567651A (en) * | 2019-07-31 | 2019-12-13 | 中船重工鹏力（南京）智能装备系统有限公司 | Automatic assembling and detecting equipment and method for static disc plug |
-
2018
- 2018-06-09 CN CN201820893175.3U patent/CN208496280U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581452A (en) * | 2018-06-09 | 2018-09-28 | 苏州科技大学 | A kind of turbocharger the turn of the screw and sealing test equipment |
| CN108581452B (en) * | 2018-06-09 | 2023-12-01 | 苏州科技大学 | Screw and seal test equipment are twisted to turbo charger |
| CN110567651A (en) * | 2019-07-31 | 2019-12-13 | 中船重工鹏力（南京）智能装备系统有限公司 | Automatic assembling and detecting equipment and method for static disc plug |
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