Invention content
Based on this, the utility model lies in that overcoming the deficiencies of existing technologies, a kind of test device of Plastic valve is provided, no
It is only easy to operate, and can more accurately realize the test to Plastic valve performance.
A kind of test device of Plastic valve, including rack, pressure measurement mechanism, torque measuring mechanism, temperature environment case
And a pair of of sealing clamp, the rack are equipped with the support bar for placing valve, the both sides of the support bar be respectively equipped with by
The driving plate of first driving mechanism driving, the sealing clamp are detachably connected with the driving plate, for being clamped and to valve
The both sides of door are sealed, and the sealing clamp is equipped with the stomata for being connected to air source, the pressure measurement mechanism setting
It is connect in the rack and with the sealing clamp, for detecting the logical of pressure in valve and the control stomata and air source
Disconnected, the torque measuring mechanism is connect with rack, implements twist operation, the rack, pressure for the valve rod to the valve
Measuring mechanism and torque measuring mechanism are arranged in the temperature environment case.
The test device of above-mentioned Plastic valve, by the rack being placed in temperature environment case, and rack is equipped with and holds
Valve to be measured is placed on support bar by pressure pin, when test, and the first driving mechanism drives the driving plate, to drive thereon close
Binder tool, which is adjacent to the valve both sides, makes valve end be sealed, and realizes Fast Installation and the accurate positionin of valve, and described close
Binder tool is detachably connected with the driving plate, is carried out convenient for matching different size of sealing clamp to the valve of different model
Dismounting;And detected in real time in entire valve by pressure measurement mechanism and/or the pressure size of valve either side, it can be according to examination
The gas flow in pressure demand control valve is tested, makes the pressure remained steady in valve and accurate, even needing to carry out relatively low
When pressure experiment, the problem of pressure control shakiness will not occur;It is provided with torque measuring mechanism simultaneously, the valve rod for treating side valve door is implemented
Twist operation, progress torque measurement experiment, operation simple and convenient, the relatively traditional manual manipulation mode higher of accuracy, and
By controlling the test temperature of temperature environment case, the sealing performance carried out to valve under different temperatures can be met and surveyed with torsional performance
Examination, so as to more accurately realize the test to Plastic valve performance, and can realize that loading sample once is continuously finished multiple performances
Test process.Compared to the mode of traditional measurement Plastic valve, the present apparatus is using environment temperature case, sealing clamp, pressure measurement
Mechanism, torque measuring mechanism and rack coordinated, can realize under Plastic valve low temperature and high-temperature situation sealing and torque
Performance measurement, and measure more acurrate, conveniently.
Further, the rack includes two spaced bearings and two guide rods being arranged on bearing, and two are led
Bar is mutually parallel and shifts to install up and down, and the driving plate is obliquely installed and its both ends is slidably connected with guide rod respectively, and described
Driving plate is sequentially connected by the lead screw parallel with guide rod and first driving mechanism, and the support bar is two and interval is set
It sets, the L-shaped sunken inside shape of the support bar and is detachably connected with the guide rod.
Further, the sealing clamp includes cover body and the inflation element for sealed valve end tubing, and the cover
The inner wall of body is equipped with annular groove, and the inflation element is arranged in the annular groove, is set on the cover body there are two stomata, point
Not Wei the first stomata and the second stomata, first stomata is connected to the inflation element, second stomata be used for it is to be measured
The inner cavity of valve is connected to.
Further, the torque measuring mechanism includes the second driving mechanism, torque measurement sensor and loop bar, the loop bar
Vertical with the axis of the valve, the loop bar is used to be sleeved on the valve rod of the valve, second driving mechanism for pair
Valve rod implements different reverse speed operations, and the torque measurement sensor is for measuring the torque that valve rod is born.
Further, the test device of the Plastic valve further includes that the moment of flexure of loop bar is shared with the torque measuring mechanism
Mechanism, the moment of flexure mechanism include third driving mechanism and force value sensor, and the third driving mechanism is for adjusting the set
The extension elongation of bar and the bending moment being applied on the valve, the force value sensor bear to provide for treating side valve door
Bending moment institute is loaded to be measured.
Further, the temperature environment case includes the babinet and heating element being arranged in babinet, cooling module and temperature
Sensor, ranging from -20 DEG C~60 DEG C of the spin manifold temperature.
Further, the torque measurement sensor is connect with the loop bar, and the force value sensor is connect with the loop bar,
The pressure measurement mechanism is connect with the pressure pipe that sealing clamp is drawn.
Further, the test device of the Plastic valve further includes control mechanism, first driving mechanism, temperature ring
Border case, pressure measurement mechanism and torque measuring mechanism, moment of flexure mechanism are electrically connected with the control mechanism.
Further, water dish is additionally provided in the babinet, the water dish is placed in below the support bar.
Further, it is additionally provided in the babinet by the nozzle of electric-controlled switch control opening and closing, the nozzle is placed in the support
The top of bar, the electric-controlled switch are electrically connected with the control mechanism.
Specific implementation mode
The utility model is more fully retouched below with reference to relevant drawings for the ease of understanding the utility model,
It states.The better embodiment of the utility model is given in attached drawing.But the utility model can come in many different forms
It realizes, however it is not limited to embodiments described herein.On the contrary, the purpose of providing these embodiments is that making new to this practicality
The disclosure of type understands more thorough and comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.On the contrary, when element is referred to as " directly existing " another element "upper",
There is no intermediary elements.Term as used herein " vertically ", " horizontal ", "left", "right" and similar statement are
For illustrative purposes, it is not offered as being unique embodiment.
Unless otherwise defined, all of technologies and scientific terms used here by the article is led with the technology for belonging to the utility model
The normally understood meaning of technical staff in domain is identical.Terminology used in the description of the utility model herein only be
The purpose of description specific embodiment, it is not intended that in limitation the utility model.Term " and or " used herein packet
Include any and all combinations of one or more relevant Listed Items.
As shown in Figs 1-4, a kind of test device of Plastic valve, including rack 10, pressure measurement mechanism, torque-measuring machine
Structure 30, temperature environment case 40 and a pair of of sealing clamp 20, the rack 10 are equipped with the support bar 130 for placing valve, institute
The both sides for stating support bar are respectively equipped with the driving plate 140 driven by the first driving mechanism, the sealing clamp 20 and the driving
Plate 140 is detachably connected, and the both sides for being clamped and treating side valve door 01 are sealed, and the sealing clamp 20 is equipped with and is used for
The stomata being connected to air source, the pressure measurement mechanism is arranged in rack 10 and is connect with the sealing clamp 20, for examining
The break-make of the pressure and the control stomata and air source in the valve 01 is surveyed, the torque measuring mechanism 30 connects with rack 10
It connects, the valve rod for treating side valve door 01 implements twist operation, the rack 10, pressure measurement mechanism and torque measuring mechanism 30
It is arranged in the temperature environment case 40.
The test device of the Plastic valve, by the rack 10 being placed in temperature environment case 40, and in rack 10
Equipped with support bar, valve 01 to be measured is placed on support bar by when test, and the first driving mechanism drives the driving plate, to drive
Sealing clamp 20 thereon, which is adjacent to 01 both sides of the valve, makes 01 end of valve be sealed, and realizes the Fast Installation and standard of valve 01
It determines position, and is detected in real time in entire valve 01 by pressure measurement mechanism and/or the pressure size of 01 either side of valve, energy
According to the gas flow in test pressure demand control valve 01, make the pressure remained steady in valve 01 and accurate, even needing
When carrying out compared with low pressure test (LPT), the problem of pressure control shakiness will not occur;It is provided with torque measuring mechanism 30 simultaneously, treats side valve
The valve rod of door 01 implements twist operation, carries out torque measurement experiment, operates simple and convenient, the relatively traditional manual operation of accuracy
Mode higher, and the test temperature by controlling temperature environment case 40, can meet and be carried out under different temperatures to Plastic valve
Sealing performance is tested with torsional performance, so as to more accurately realize the test to Plastic valve performance.Compared to traditional measurement
The mode of Plastic valve, the present apparatus use environment temperature case, sealing clamp, pressure measurement mechanism, torque measuring mechanism and rack
Coordinated can be realized and be measured with torsional performance the sealing under Plastic valve low temperature and high-temperature situation, and measure more acurrate, side
Just.
Plastic valve especially polyethylene valve is to be different from metal valve, one of them important not Tongfang in material
Face is it to be influenced to be apparently higher than metal valve by temperature and variation, it is therefore desirable to consider the usability under high/low temperature circulatory condition
Sealing performance within the scope of energy and different pressures, and Plastic valve is needed relatively accurately due to intensity aspect
The parameters such as valve operation torque and stop intensity are weighed, thus need to carry out relatively low mild higher temperatures and certain high/low temperature cycle
Heatproof test, temperature range be generally -20 DEG C~60 DEG C, in such temperature range, using traditional manual manual operation
Mode is sealed experiment and torsional moment test, is extremely difficult, and be susceptible to deviation.Due to research both at home and abroad at present
This kind of equipment is less, and easy mode is usually used and is sealed experiment to valve inflation, is measured and is operated using Twist wrench
Torque, and for higher temperatures and compared with the test under the conditions of low temperature, it is general using first temperature strip because being limited by harsh temperature condition
The mode of performance test again after part processing.The experiment process of testing equipment generally be manually operated, fail to realize it is experiment automatized,
In the presence of assembly sample difficulty, adjusting air pressure is difficult, control reverse speed is difficult, measurement is compared with the stop intensity under low temperature or higher temperatures
Difficult asks;And partial test process cannot fully meet Related product test request, for example control relatively low test pressure
Precision is relatively low and stability is poor, and fails to fully achieve the survey of the torque and sealing performance under high/low temperature circulatory condition
Examination.In addition assembly and the operation of sealed valve end are relatively difficult, time-consuming and be easy to leak;It also fails to realize that loading sample once connects
The continuous test process for completing all properties, lacks the real-time record of each experiment process and result.
The test device of Plastic valve described in the present embodiment accurately controls the fixed bit of valve 01 by the first driving mechanism
It sets, realizes the Fast Installation of 01 sample of valve, is accurately positioned, first driving mechanism is servo motor, while passing through sealing
20 fast sealing valve of fixture, 01 sample, the sealing clamp 20 are air pressure electromagnetic valve, and configure institute in 01 both sides of valve respectively
State air pressure electromagnetic valve, it can be achieved that the valve seat either side of remote control valve 01 interior sealing experiment and valve rod external seal test,
To realize the leakage test under condition of different temperatures;The sealing clamp 20 is detachably connected with the driving plate, is convenient for
Different size of sealing clamp 20 is matched to the valve of different model to dismount;Torque measuring mechanism 30 and pressure are set simultaneously
Measuring mechanism realizes unlatching torque, operation torque and stop intensity under the different pressured states of valve 01;And rack 10 and turn round
Square measuring mechanism 30 is placed in temperature environment case 40, it is ensured that the temperature needed for each test request and Thermal cycling conditions, from
And can more accurately realize the test to Plastic valve performance, judge the quality of its quality.
As shown in Figs 1-4, further, the rack 10 includes two spaced bearings 110 and is arranged in bearing
Two guide rods 150 on 110, two guide rods 150 are mutually parallel and shift to install up and down, the driving plate 140 be obliquely installed and
Its both ends is slidably connected with guide rod 150 respectively, and the driving plate 140 passes through the lead screw 120 parallel with guide rod 150 and described the
One driving mechanism be sequentially connected, the support bar 130 be two and interval setting, 130 L-shaped sunken inside shape of the support bar and
It is detachably connected with the guide rod 150.First driving mechanism drives the lead screw 120 to rotate, to drive on lead screw 120
Driving plate 140 it is opposite or be moved away from along guide rod 150, drive the sealing clamp 20 in driving plate 140 to clamp or release
Valve 01, two support bars 130 are recessed inwardly L-shaped, and convenient for placing valve 01, and two support bars 130 interval is set
It sets, twist operation is carried out to the valve rod of valve 01 convenient for torque measuring mechanism 30, the support bar 130 is detachable with guide rod 150
Connection dismounts convenient for matching different size of support bar 150 to the valve of different model;Two about 150 guide rods misplace
The installation position of setting, i.e., wherein one guide rod 150 is higher than another guide rod 150, and two 150 left and right settings of guide rod, makes position
It is inclined to set in the driving plate on guide rod 150, is on the one hand convenient for sealing clamp 20 corresponding with the valve 01 on support bar 130,
On the other hand easy to operation that twist operation is carried out to the valve rod of valve 01 with observation and convenient for torque measuring mechanism 30.
As shown in Figure 2,3, further, the sealing clamp 20 including cover body 210 and is used for sealed valve end tubing
Inflation element 220, the inner wall of the cover body 210 is equipped with annular groove, and the inflation element 220 is arranged in the annular groove
It is interior, it is set on the cover body there are two stomata, respectively the first stomata 212 and the second stomata 214, first stomata 212 and institute
The connection of inflation element 220 is stated, second stomata 214 with the inner cavity of valve 01 to be measured for being connected to.A pair of sealing clamp
20 are separately positioned on two driving plates towards the side of support bar, and each sealing clamp configures two stomatas, the cover body 210 it is interior
Diameter and 01 diameter matches of valve, for giving inflation element 220 filling pressure sealing valve 01, the second stomata 214 is used for the first stomata 212
The pressurising of 01 pressure testing of valve.By connecting external air source and sealing clamp 20, pressure measurement is configured in 01 both sides of valve
Mechanism after installing valve 01, it can be achieved that directly carry out the leakage test of 01 either side of valve, pressure measurement in the present embodiment
Mechanism is connect with the pressure pipe that sealing clamp 20 is directly led out.The pressure measurement mechanism includes that pressure control valve and pressure are surveyed
Quantity sensor, the pressure control valve are used to be separately turned on and close boosting, the constant pressure of valve left or right pressure to be measured
And reduced pressure operation.
Further, the torque measuring mechanism 30 includes the second driving mechanism, torque measurement sensor and loop bar 310,
The loop bar 310 is vertical with the axis of the valve 01, and the loop bar 310 is used to be sleeved on the valve rod of valve 01 to be measured, described
Second driving mechanism is used to implement different reverse speeds to valve rod 310 to operate, and the torque measurement sensor is used for valve rod 310
The torque born measures.The second driving mechanism is also servo motor in the present embodiment, configures the torque of one or more ranges
Measurement sensor and the loop bar 310 for being inserted in 01 valve rod of valve adjust 310 extension elongation of loop bar by servo motor and are suitble to different rule
The valve of lattice, while different reverse speeds can be implemented to valve rod and operated, the operation torque and stop intensity of valve 01 are directly measured,
Torque measurement sensor is connect with the loop bar 310 for being inserted in 01 valve rod of valve.In the present embodiment, the torque measuring mechanism 30 can be
It is slided on the guide rod 150 of rack, realizes the contraposition with valve, be sleeved on convenient for loop bar 310 on the valve rod of valve 01.
Further, the test device of the Plastic valve further includes sharing loop bar 310 with the torque measuring mechanism 30
Moment of flexure mechanism 50, the moment of flexure mechanism 50 includes third driving mechanism and force value sensor, and the third driving mechanism is used for
The bending moment for adjusting the extension elongation of the loop bar 310 and being applied on valve 01 to be measured, the force value sensor for pair
Valve 01 to be measured bears that regulation bending moment institute is loaded to be measured.Third driving mechanism is also servo electricity in the present embodiment
Machine configures the force value sensor of one or more ranges, and adjusting 310 extension elongation of the loop bar by servo motor is suitble to difference
The valve 01 and bending moment of specification measure valve 01 and are providing to bear the sealing performance under bending moment situation, force value sensing
Device is connect with the loop bar 310 for being inserted in 01 valve rod of valve.
Further, the test device of the Plastic valve further includes control mechanism, first driving mechanism, temperature ring
Border case 40, pressure measurement mechanism and torque measuring mechanism 30, moment of flexure mechanism 50 are electrically connected with the control mechanism.The control
Mechanism processed includes microsystem and test program, realizes the control of the position to the servo motor of rack 10, to sealing clamp 20
Valve rod operation, the control to 40 temperature of temperature environment case and high pressure with the control of 01 pressure of valve, to torque measuring mechanism 30
Sealing, low pressure seal, left side sealing, right side seal automatic switchover and experiment with torsional moment test, record temperature, pressure, torque
To the relation curve of time.The control element of whole device is integrated on independent microcomputer, realizes man-machine dialog interface, both intuitively
It is convenient, also ensure the safety that personnel operate in low temperature and hot environment.
Further, the temperature environment case 40 include babinet and be arranged in babinet heating element, cooling module and
Temperature sensor, ranging from -20 DEG C~60 DEG C of the spin manifold temperature.By electric heating tube in drier element and cooling module, adjust and
Air themperature in control cabinet body, for carrying out constant temperature to temperature, the temperature cycles of heating/cooling operate, and realize the perseverance of temperature
Fixed and circulation change.Water dish 60 is additionally provided in the babinet, the water dish 60 is placed in below the support bar, is used for access
The suds in water spray checkout procedure are carried out to valve 01 after test.Further, it is also provided in the babinet and is opened by automatically controlled
The nozzle of control opening and closing is closed, the nozzle is placed in the top of the support bar, and the electric-controlled switch and the control mechanism are electrical
Connection controls electric-controlled switch by control mechanism, nozzle is made to open court after valve 01 is sealed test or torsion-testing
The valve 01 sprays suds, and whether detection valve 01 bubble occurs to obtain its test performance result.
In a wherein embodiment, to complete the 2.5kPa, for 24 hours of the DN110 Plastic valve valve seats both sides under the conditions of 23 DEG C
Test.First, selection with DN110 sealing clamps 20 and be fixed in rack 10, DN110 valves are placed in rack 10,
It measures valve total length and inputs, click " clamping " and " pressurising " of program interface, realize the fixing seal of valve.Then, if
It is 23 DEG C to set 40 temperature of temperature environment case, after temperature stabilization, " leakage test " is selected to enter leakage test interface, selects valve
" left side " (repeats to test) after completing left side, on the right side of reselection, input test pressure when being 2.5kPa and experiment it is a length of for 24 hours, point
" RUN " is hit, starts to test.Finally, observation experiment and trial curve, record valve state and trial curve after the completion.
The embodiment carries out the leakage test of Plastic valve using the test device of the Plastic valve, can accurately detect modeling
Expect valve steady temperature and the performance under high/low temperature circulatory condition and the sealing performance within the scope of different pressures, assembly
It is easy to operate with sealed valve end, it is quick and be less likely to occur to leak, it can realize that loading sample once is continuously finished all properties
Test process.
In another embodiment, the DN160 valves (maximum allowable working pressure 0.6MPa) to complete under the conditions of -20 DEG C
Operate torsion-testing.First, DN160 sealing clamps 20 are selected and are fixed in rack 10, DN160 valves are placed on rack 10
On, it measures valve total length and inputs, click " clamping " and " pressurising " of program interface, realize the fixing seal of valve.Then,
It is -20 DEG C that 40 temperature of temperature environment case, which is arranged, after temperature stabilization, " torsional moment test " is selected to enter torsional moment test interface, input
Test pressure is 0.6MPa, clicks " RUN ", starts to test.Finally, experiment and trial curve are observed, after the completion recording valve gate-shaped
State and trial curve, and record corresponding torque.
The test device of Plastic valve described in the embodiment carries out the torsional moment test of Plastic valve, controls relatively low test pressure
The relatively high and stable property of precision it is preferable, adjust air pressure and control reverse speed it is simple, can accurately detect Plastic valve torsional performance,
Assembly is easy to operate with sealed valve end, fast and is less likely to occur to leak, it is all to realize that loading sample once is continuously finished
The test process of performance.
In another embodiment, it is the resistance to temperature cycles of DN200 valves under -20 DEG C to 60 DEG C Thermal cycling conditions of completion
Test.First, DN200 sealing clamps 20 are selected and are fixed in rack 10, DN200 valves are placed in rack 10, are measured
Valve total length simultaneously inputs, and clicks " clamping " and " pressurising " of program interface, realizes the fixing seal of valve.Then, setting temperature
Degree environmental cabinet 40 be minimum temperature be -20 DEG C, minimum temperature is 60 DEG C, temperature cycle times are 10 times, status adjustment temperature is
23 DEG C are for 24 hours, to click " temperature cycles " and " status adjustment " with the time, realize the temperature in temperature environment case 40 since 23 DEG C
It heats up and completes the thermostatic control for 24 hours at 23 DEG C after 10-20 DEG C/60 DEG C temperature cycles and cycle.Then, " torque tries for selection
Test " enter torsional moment test interface, input test pressure is 0.6MPa, clicks " RUN ", starts to test.Finally, observation experiment and
Trial curve records valve state and trial curve, and records corresponding torque after the completion.
The embodiment using the Plastic valve test device carry out Plastic valve sealing and torsional moment test, control compared with
The relatively high and stable property of precision of low test pressure is preferable, adjusts that air pressure and control reverse speed are simple, measure compared with low temperature or higher
Stop intensity under temperature is easy, and can accurately detect the torsional performance under Plastic valve high/low temperature circulatory condition, assembly and sealing valve
Door end it is easy to operate, it is quick and be less likely to occur to leak, can realize that loading sample once is continuously finished the test of all properties
Journey.
Each technical characteristic of embodiment described above can be combined arbitrarily, to keep description succinct, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, it is all considered to be the range of this specification record.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But therefore it can not be interpreted as the limitation to utility model patent range.It should be pointed out that for the common skill of this field
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.