CN208453722U - A kind of toter for the dismounting of rotary kiln gear wheel - Google Patents
A kind of toter for the dismounting of rotary kiln gear wheel Download PDFInfo
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- CN208453722U CN208453722U CN201821052157.9U CN201821052157U CN208453722U CN 208453722 U CN208453722 U CN 208453722U CN 201821052157 U CN201821052157 U CN 201821052157U CN 208453722 U CN208453722 U CN 208453722U
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- bracket
- gear wheel
- support pipe
- rotary kiln
- plate
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- 238000002156 mixing Methods 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- -1 metallurgy Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
Abstract
The utility model discloses a kind of toters for the dismounting of rotary kiln gear wheel, including lower bracket, middle bracket and upper bracket.Lower bracket includes base plate, four lower support pipes, four adjusting lower margins and four universal wheels；Middle bracket includes middle bracket upper plate, four guide sleeves, four middle support pipes, middle bracket transverse slat and jack；Upper bracket includes upper bracket supporting plate, ten moving casings and four upper support pipes.In use, upper support pipe is inserted in guide sleeve, the lower end of middle support pipe is inserted in lower support pipe blending bolt locking.When tearing gear wheel open, the toter is pushed into rotary kiln central lower gear wheel position, four adjusting lower margins are adjusted downwards and jack up base plate, so that four universal wheels are located at vacant state, toter is in stable state, and the toter is adjusted to remove gear wheel height, on the mobile gear wheel to moving casing of cable wire, the middle position that gear wheel is moved to by moving casing upper bracket supporting plate again, gear wheel is removed.
Description
Technical field
The utility model belong to rotary kiln finishing tooling technical field, and in particular to it is a kind of for rotary kiln gear wheel dismounting
Toter.
Background technique
Revolving drum equipment pair is widely used in many production industries such as building materials, metallurgy, chemical industry, environmental protection in rotary kiln
Solid material carries out mechanical, physical or chemical treatment, and this kind of equipment is referred to as rotary kiln.
Referring to Fig. 6, rotary kiln 9 is erected on kiln pier 5, and kiln pier 5 is equipped with two groups of support rollers 7, and support roller 7 holds up rotary kiln wheel
Band steel ring 8, the height of kiln pier 5 are typically larger than 2m.Because the kiln body of rotary kiln 9 is usually the circle that diameter is greater than 2m, length is greater than 20m
Shape steel pipe shape, and kiln body, horizontal by certain gradient, entire kiln body lower section is equipped with several kiln piers 5.In order to effectively control
Play above and below kiln body processed, is usually equipped with a gear wheel 4, and the entirety of gear wheel 4 in the upper and lower two sides of rotary kiln tyre steel ring 8
Weight is generally higher than 150Kg.Gear wheel 4 is in 9 long-term use process of rotary kiln, because will appear wear phenomenon by high temperature and friction,
The replacement larger workload of gear wheel 4, and because of close kiln body, and the outside wall temperature of kiln body reaches 130 DEG C or so, operator is in people's row
It can only short stay on platform 6.
Since the operating ambient temperature of replacement gear wheel 4 is high, maintenance personal's large labor intensity, low efficiency, in addition without reliable
4 vehicle equipment of gear wheel, troubleshooting cannot be carried out in time, will cause the stalling of rotary kiln long period when serious, because return
Rotary kiln internal temperature is higher, and stopping kiln for a long time can be such that kiln body deforms, and has seriously affected the normal operation of rotary kiln.
Utility model content
In order to improve the working efficiency of repair and replacement rotary kiln gear wheel, the utility model provides a kind of for rotary kiln gear
Take turns the toter of dismounting.
A kind of toter for the dismounting of rotary kiln gear wheel, including lower bracket 1, middle bracket 2 and upper bracket 3.
The lower bracket 1 includes 12, four adjusting lower margins 13 of base plate 11, four lower support pipes and four universal wheels
14, the base plate 11 is one piece of horizontally disposed rectangular steel plates, and connection one is respectively welded on the upper plane quadrangle of base plate 11
Support pipe 12 under root, lower support pipe 12 is vertical with the upper plane of base plate 11, on the lower plane quadrangle of base plate 11 respectively
One adjusting lower margin 13 and a universal wheel 14 are installed.
The middle bracket 2 includes 21, four middle support pipes 22 of middle bracket upper plate, middle bracket transverse slat 23 and jack 24,
It is respectively equipped with a guide sleeve 211 on the quadrangle of the lower plane of the middle bracket upper plate 21, closes on guide sleeve 211 in quadrangle
It sets and a piece middle support pipe 22 of connection is respectively welded, and middle support pipe 22 is vertical with middle bracket upper plate 21, branch is held round in four
Jack 24, jack are installed in bracket transverse slat 23 in the middle position welded connecting of pipe 22, the middle position of middle bracket transverse slat 23
24 mandril therefrom stretches out in the intermediate circular hole of bracket upper plate 21 upwards.
The upper bracket 3 includes 31, ten moving casings 32 of upper bracket supporting plate and four upper support pipes 33, the upper branch
Frame torr plate 31 is the U-bend plate of opening upwards, is equipped with ten U-lags, movable sleeve on the two sides vertical plate of upper bracket supporting plate 31
The both ends of pipe 32 are mounted in U-lag, and connection one upper support pipe 33 is respectively welded in the lower plane quadrangle of upper bracket supporting plate 31,
And upper support pipe 33 is vertical with the lower plane of upper bracket supporting plate 31.
In use, upper support pipe 33 is inserted in guide sleeve 211, the lower end of middle support pipe 22 is inserted in lower support pipe 12
Interior blending bolt locking, the support roller 7 of the rotary kiln removed are placed on moving casing 32.
It is as follows to further limit technical solution:
The tube wall of the lower support pipe 12 is equipped with several bolts hole, and spacing is 100mm between adjacent bolt hole.
The tube wall of 22 lower end of middle support pipe is equipped with several circular holes, and the spacing of adjacent circular holes is 50mm, and institute
The direction for stating circular hole is consistent with the bolt hole direction in lower support pipe 12.
One piece of triangle gusset is respectively welded on the lower plane quadrangle of the middle bracket transverse slat 23, passes through triangle gusset
It is welded to connect with middle support pipe 22.
The advantageous effects of the utility model are:
(1) it is suitable for the rotary kiln of all mechanical support roller load-bearing, the working efficiency of replacement gear wheel can be effectively improved, reduce labor
Fatigue resistance,
The working time in a high temperauture environment is reduced, working efficiency improves 3~5 times.
(2) it is not necessarily to manual handling gear wheel, improves the safety of replacement gear wheel.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model.
Fig. 2 is the utility model lower support structure schematic diagram.
Fig. 3 is supporting structure schematic diagram in the utility model.
Fig. 4 is the utility model upper bracket structural schematic diagram.
Fig. 5 is the utility model use state diagram.
Fig. 6 is rotary kiln transverse cross-sectional view.
Serial number in figure: lower bracket 1, base plate 11, lower support pipe 12, adjust lower margin 13, universal wheel 14, middle bracket 2, in
Bracket upper plate 21, guide sleeve 211, middle support pipe 22, middle bracket transverse slat 23, jack 24, upper bracket 3, upper bracket supporting plate 31,
Moving casing 32, upper support pipe 33, gear wheel 4, kiln pier 5, people's row platform 6, support roller 7, rotary kiln tyre steel ring 8, rotary kiln 9.
Specific embodiment
With reference to the accompanying drawing, by embodiment, the utility model is further described.
Embodiment one
Referring to figs. 1 to 4, it is a kind of for rotary kiln gear wheel dismounting toter, including lower bracket 1, middle bracket 2 and on
Bracket 3.
The lower bracket 1 includes 12, four adjusting lower margins 13 of base plate 11, four lower support pipes and four universal wheels
14, the base plate 11 is one piece of horizontally disposed rectangular steel plates, and connection one is respectively welded on the upper plane quadrangle of base plate 11
Support pipe 12 under root, lower support pipe 12 is vertical with the upper plane of base plate 11, on the lower plane quadrangle of base plate 11 respectively
One adjusting lower margin 13 and a universal wheel 14 are installed.
The middle bracket 2 includes 21, four middle support pipes 22 of middle bracket upper plate, middle bracket transverse slat 23 and jack 24,
It is respectively equipped with a guide sleeve 211 on the quadrangle of the lower plane of the middle bracket upper plate 21, closes on guide sleeve 211 in quadrangle
It sets and a piece middle support pipe 22 of connection is respectively welded, and middle support pipe 22 is vertical with middle bracket upper plate 21, branch is held round in four
Jack 24, jack are installed in bracket transverse slat 23 in the middle position welded connecting of pipe 22, the middle position of middle bracket transverse slat 23
24 mandril therefrom stretches out in the intermediate circular hole of bracket upper plate 21 upwards.
The upper bracket 3 includes 31, ten moving casings 32 of upper bracket supporting plate and four upper support pipes 33, the upper branch
Frame torr plate 31 is the U-bend plate of opening upwards, is equipped with ten U-lags, movable sleeve on the two sides vertical plate of upper bracket supporting plate 31
The both ends of pipe 32 are mounted in U-lag, and connection one upper support pipe 33 is respectively welded in the lower plane quadrangle of upper bracket supporting plate 31,
And upper support pipe 33 is vertical with the lower plane of upper bracket supporting plate 31.
The tube wall of the lower support pipe 12 is equipped with several bolts hole, and spacing is 100mm between adjacent bolt hole.Institute
The tube wall for stating 22 lower end of support pipe is equipped with several circular holes, and the spacing of adjacent circular holes is 50mm, and the side of the circular hole
To consistent with the bolt hole direction in lower support pipe 12.It is respectively welded on the lower plane quadrangle of the middle bracket transverse slat 23
One piece of triangle gusset is welded to connect by triangle gusset and middle support pipe 22.The jack 24 is hydraulic jack.
When installation, upper support pipe 33 is inserted in guide sleeve 211, and the lower end of middle support pipe 22 is inserted in lower support pipe 12
Interior blending bolt locking.
Referring to figs. 5 and 6, when tearing gear wheel 4 open, the toter is pushed into 4 position of rotary kiln central lower gear wheel, by four
A adjusting lower margin 13 adjusts and jacks up base plate 11 downwards, so that four universal wheels 14 are located at vacant state, the delivery at this time
Device is in stable state.According to that need to remove gear wheel height, operation jack 24 jacks upwards, and rising to moving casing 32 need to tear open
The floor height of the gear wheel 4 removed is moved on gear wheel 4 to moving casing 32 with cable wire, then is moved to gear wheel 4 by moving casing 32
Gear wheel 4 is removed to former height in the middle position of upper bracket supporting plate 31,24 position of descending jack.
The above content not makes any form of restriction the structure, shape of the utility model.It is all practical according to this
It is practical new to still fall within this for novel technical spirit any simple modification, equivalent change and modification to the above embodiments
In the range of type technical solution.
Claims (4)
1. a kind of toter for the dismounting of rotary kiln gear wheel, it is characterised in that: including lower bracket (1), middle bracket (2) and upper
Bracket (3)；
The lower bracket (1) includes that base plate (11), four lower support pipes (12), four adjusting lower margins (13) and four are universal
It takes turns (14), the base plate (11) is one piece of horizontally disposed rectangular steel plates, is welded respectively on the upper plane quadrangle of base plate (11)
A lower support pipe (12) is connect in succession, and lower support pipe (12) is vertical with the upper plane of base plate (11), base plate (11)
One adjusting lower margin (13) and a universal wheel (14) are installed respectively on lower plane quadrangle；
The middle bracket (2) includes middle bracket upper plate (21), four middle support pipes (22), middle bracket transverse slat (23) and jack
(24), it is respectively equipped with a guide sleeve (211) on the quadrangle of the lower plane of the middle bracket upper plate (21), is led in closing on for quadrangle
A piece middle support pipe (22) of connection, and middle support pipe (22) and middle bracket upper plate (21) is respectively welded to set (211) position
Vertically, bracket transverse slat (23) in the middle position welded connecting of four middle support pipes (22), the centre of middle bracket transverse slat (23)
Jack (24) are installed in position, and the mandril of jack (24) therefrom stretches out in the intermediate circular hole of bracket upper plate (21) upwards；
The upper bracket (3) includes that upper bracket supporting plate (31), ten moving casings (32) and four are upper support pipe (33), described
Upper bracket supporting plate (31) is the U-bend plate of opening upwards, is equipped with ten U-shapeds on the two sides vertical plate of upper bracket supporting plate (31)
The both ends of slot, moving casing (32) are mounted in U-lag, and connection one is respectively welded in the lower plane quadrangle of upper bracket supporting plate (31)
Upper support pipe (33), and upper support pipe (33) is vertical with the lower plane of upper bracket supporting plate (31)；
In use, upper support pipe (33) is inserted in guide sleeve (211), the lower end of middle support pipe (22) is inserted in lower support pipe
(12) interior blending bolt locking, the support roller (7) of the rotary kiln removed are placed on moving casing (32).
2. a kind of toter for the dismounting of rotary kiln gear wheel according to claim 1, it is characterised in that: the lower branch
The tube wall for holding round pipe (12) is equipped with several bolts hole, and spacing is 100mm between adjacent bolt hole.
3. a kind of toter for the dismounting of rotary kiln gear wheel according to claim 2, it is characterised in that: the middle branch
The tube wall for holding round pipe (22) lower end is equipped with several circular holes, and the spacing of adjacent circular holes is 50mm, and the direction of the circular hole with
Bolt hole direction on lower support pipe (12) is consistent.
4. a kind of toter for the dismounting of rotary kiln gear wheel according to claim 1, it is characterised in that: the middle branch
One piece of triangle gusset is respectively welded on the lower plane quadrangle of frame transverse slat (23), passes through triangle gusset and middle support pipe
(22) it is welded to connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821052157.9U CN208453722U (en) | 2018-07-04 | 2018-07-04 | A kind of toter for the dismounting of rotary kiln gear wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821052157.9U CN208453722U (en) | 2018-07-04 | 2018-07-04 | A kind of toter for the dismounting of rotary kiln gear wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208453722U true CN208453722U (en) | 2019-02-01 |
Family
ID=65171168
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821052157.9U Active CN208453722U (en) | 2018-07-04 | 2018-07-04 | A kind of toter for the dismounting of rotary kiln gear wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208453722U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108861301A (en) * | 2018-07-04 | 2018-11-23 | 安徽龙磁科技股份有限公司 | A kind of toter for the dismounting of rotary kiln gear wheel |
| CN116100279A (en) * | 2023-04-10 | 2023-05-12 | 江苏圣曼科技工程有限公司 | Integrated transportation and replacement equipment for steam rotary kiln catch wheel |
-
2018
- 2018-07-04 CN CN201821052157.9U patent/CN208453722U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108861301A (en) * | 2018-07-04 | 2018-11-23 | 安徽龙磁科技股份有限公司 | A kind of toter for the dismounting of rotary kiln gear wheel |
| CN116100279A (en) * | 2023-04-10 | 2023-05-12 | 江苏圣曼科技工程有限公司 | Integrated transportation and replacement equipment for steam rotary kiln catch wheel |
| CN116100279B (en) * | 2023-04-10 | 2023-08-15 | 江苏圣曼科技工程有限公司 | Integrated transportation and replacement equipment for steam rotary kiln catch wheel |
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Legal Events
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240306 Address after: 231500 Factory Building 2, Industrial Zone, Guohe Town, Lujiang County, Hefei City, Anhui Province Patentee after: Anhui Longci New Material Technology Co.,Ltd. Country or region after: China Address before: 231522 Industrial Zone, Guohe Town, Lujiang County, Hefei City, Anhui Province Patentee before: SINOMAG TECHNOLOGY Co.,Ltd. Country or region before: China |