CN208439962U - Warm forging automatic charging device - Google Patents
Warm forging automatic charging device Download PDFInfo
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- CN208439962U CN208439962U CN201820922827.1U CN201820922827U CN208439962U CN 208439962 U CN208439962 U CN 208439962U CN 201820922827 U CN201820922827 U CN 201820922827U CN 208439962 U CN208439962 U CN 208439962U
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- conveyer belt
- manipulator
- automatic charging
- charging device
- forging
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Abstract
The utility model discloses warm forging automatic charging devices.The warm forging automatic charging device includes former material material unit, the first manipulator, transmission device, the second manipulator and mold, transmission device includes conveyer belt, upside is equipped with heating equipment in the middle part of conveyer belt, former material material unit and mold is respectively set in conveyer belt both ends, the first manipulator is provided on former material material list and conveyer belt one end, mold and conveyer belt one end are equipped with the second manipulator.The beneficial effect is that: mechanization conveys positioning accuracy height automatically, and product is placed into bit rate height, no human factor error, yields height.
Description
Technical field
The utility model relates to forging stock transportation arts, in particular to warm forging automatic charging device.
Background technique
Warm forging either simplex station mold at present, general using manually feeding, operating ambient temperature is high, large labor intensity, uses
Pliers and the operation of high temperature gloves, including carry, blowing and feeding have a disadvantage in that: first, manually there is human factor mistake
Difference, product space are placed into that bit rate is poor, and defect ware caused by punching press is more, and fraction defective is high；Second, manually large labor intensity,
Production efficiency is extremely low, needs a large amount of manual operation, and human cost is high；Thirdly；And there are security risks, are easy injury
Operator；Fourth, for the forged product of mass production, or forging embryo is larger, when complex-shaped, feeding and blowing be not square
Just, drawback just shows more obvious, and manual operations do not adapt to modernization serialization large-scale production mould increasingly
Formula.
Utility model content
One or more to solve the above-mentioned problems, the utility model provide warm forging automatic charging device.
One aspect according to the present utility model, the warm forging automatic charging device include former material material unit, the first manipulator,
Transmission device, the second manipulator and mold, transmission device include conveyer belt, and upside is equipped with heating equipment in the middle part of conveyer belt, passes
Send band both ends that former material material unit and mold is respectively set,
The first manipulator is provided on former material material list and conveyer belt one end, it is mechanical that mold and conveyer belt one end are equipped with second
Hand,
Raw material unit rules stores several forging stocks, and the first manipulator grabs the forging stock on former material material unit to conveyer belt
On, conveyer belt Uniform Movement passes through heating equipment, and for heating equipment to forging stock continuous heating, conveyer belt, which continues to run, conveys forging stock
To the other end, the second manipulator grabs qualified forging stock to mold.The mechanization that the warm forging automatic charging realizes product is automatic
Conveying, feeding and blowing, the beneficial effect is that: first, mechanization conveying positioning accuracy is high, product is placed into bit rate height, nothing
Human factor error, yields are high；Second, mechanization conveys high production efficiency, production cost is reduced；Third, automation takes
For manual operation, safety accident is avoided；Fourth, being suitable for complex-shaped material, feeding speed is fast, and it is big to be used in serialization
Large-scale production.
Further, former material material unit includes ontology, jacking portion and side bat portion, and jacking portion is fixed on the downside of ontology, side
Bat portion is located at the surrounding of ontology, and several forging stocks are placed on the body, and jacking portion can uniformly rise to setting height, and side bat portion is clapped
Neat extremely setting crawl position.The beneficial effect is that: jacking portion uniformly rises, and every one piece of crawl, jacking portion rises to setting height,
Side bat portion surrounding is flapped forging stock, and forging stock is made to enter setting position, which keeps each position of forging stock identical, the crawl of the first manipulator
Keep strokes, ensure that forging stock enter conveyer belt form be it is constant, ensure that transmission device in heating equipment heating effect
Consistency, be heated evenly, high yield rate；Secondly, grasping movement is rapid, conveying speed is greatly improved, and improves production efficiency.
Further, jacking portion includes hydraulic lifting cylinder, and side bat portion includes cylinder of flapping, the telescopic end connection for cylinder of flapping
There is push plate.The beneficial effect is that: hydraulic lifting cylinder rising is steady reliable, and air cylinder structure of flapping is simple, and occupied area is small.
Further, conveyor belt two sides are fixed on electronic roller, have been evenly arranged multiple support rollers on the downside of conveyer belt, electricity
Dynamic roller and support roller are fixed on the rack, and conveyor belt two sides are equipped with rib.The beneficial effect is that: the transmission device of the setting
Mechanism is simple, and conveying is steady, and forging stock will not skid off conveyer belt on the move.
Further, several positioning regions, the inner cavity of positioning region and the bottom end profile of forging stock are uniformly placed on conveyer belt
Match.The beneficial effect is that: the positioning region is set, it is constant to further ensure forging stock position in placement, it is mobile in without side
It moves, guarantees that heating time and heating effect are consistent, high yield rate.
It further, further include control module, control module 7 is electrically connected the first manipulator, the second manipulator and transmission
Device.The beneficial effect is that: control module realizes the automation control of forging stock conveying, reduces the investment of manpower.
Further, conveyer belt rear and front end is equipped with position sensor, and position sensor is electrically connected PLC control module, control
Molding block controls the first manipulator, the second manipulator transfers forging stock.The beneficial effect is that: position sensor high-precision can be surveyed
Determine the position of positioning region, and feed back to control module, the first manipulator, the second manipulator can be realized blowing on the move, take
Material stops acting, has advanced optimized production technology, high production efficiency without in.
Further, temperature measuring device is equipped with after heating equipment, temperature measuring device is electrically connected control module 7, control module
The second manipulator is controlled qualified products are sent into mold and substandard product is sent into scrap portion.The beneficial effect is that: temperature is surveyed
Unqualified forging stock rejected in advance can be reprocessed, prevent substandard product from occurring, improve yields by examination instrument, be saved
Production cost.
Further, scrap portion includes the framework of hatch frame, is surrounded by universal rolling wheel on the downside of framework, sets inside framework
There is thermal insulation layer, framework side has been upwardly formed pushing hands.The beneficial effect is that: the scrap portion can move freely, and facilitate promotion more
It changes, and thermal insulation layer prevents forging stock to be heated at high temperature framework, scalds the operator of contact.
Detailed description of the invention
Fig. 1 is the schematic diagram of the warm forging automatic charging device of one embodiment of the utility model；
Fig. 2 is the transmission device schematic diagram of warm forging automatic charging device shown in Fig. 1；
Fig. 3 is the raw material cell schematics of warm forging automatic charging device shown in Fig. 1；
Former material material unit 1, ontology 10, jacking portion 11, side bat portion 12, cylinder 121 of flapping, push plate 122, the first manipulator
2, transmission device 3, conveyer belt 31, electronic roller 32, support roller 33, rack 34, rib 35, positioning region 36, position sensor 37,
Second manipulator 4, mold 5, heating equipment 6, control module 7, temperature measuring device 8, scrap portion 9, framework 91, universal rolling wheel 92,
Thermal insulation layer 93, pushing hands 94.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.It should be noted that making in being described below
Word "front", "rear", "left", "right", "up" and "down" refer to that the direction in attached drawing, word "inner" and "outside" respectively refer to
Be directed towards or far from geometric center of specific component direction.
Fig. 1 to Fig. 3 schematically shows a kind of warm forging automatic charging device of embodiment according to the present utility model.
As shown, the device includes former material material unit 1, the first manipulator 2, transmission device 3, the second manipulator 4 and mold 5, pass
Sending device 3 includes conveyer belt 31
31 middle part upside of conveyer belt is equipped with heating equipment 6, and former material material unit 1 and mold 5 is respectively set in 31 both ends of conveyer belt,
The first manipulator 2 is provided on 31 one end of former material material unit 1 and conveyer belt, mold 5 and conveyer belt are set on 31 one end
There is the second manipulator 4,
1 rule of former material material unit stores several forging stocks, and the first manipulator 2 grabs the forging stock on former material material unit 1 to biography
It send on band 31,31 Uniform Movement of conveyer belt passes through heating equipment 6, and heating equipment 6 continues forging stock continuous heating, conveyer belt 31
Forging stock is delivered to the other end by operation, and the second manipulator 4 grabs qualified forging stock to mold 5.The warm forging automatic charging realizes
The mechanization of product conveys automatically, feeding and blowing, the beneficial effect is that: first, mechanization conveying positioning accuracy is high, product
It is placed into bit rate height, no human factor error, yields height；Second, mechanization conveys high production efficiency, manpower throwing is simplified
Enter, reduces production cost；Third, automation replaces manual operation, safety accident is avoided；Fourth, being suitable for complex-shaped
Sheet stock etc., feeding and blowing are convenient, and feeding speed is fast, are used in serialization large-scale production.
Preferably, former material material unit 1 includes ontology 10, jacking portion 11 and side bat portion 12, and jacking portion 11 is fixed on ontology
10 downsides, side bat portion 12 are located at the surrounding of ontology 10,
Several forging stocks are placed on ontology 10, and jacking portion 11 can uniformly rise to setting height, and side bat portion 12 is clapped together extremely
Set crawl position.Jacking portion 11 uniformly rises, and every one piece of crawl, jacking portion 11 rises to setting height, 12 surrounding of side bat portion
Flap forging stock, forging stock is made to enter setting position, which keeps each position of forging stock identical, and 2 grasping movement of the first manipulator is consistent,
Ensure that forging stock enter conveyer belt 31 form be it is constant, ensure that transmission device 3 in the consistent of 6 heating effect of heating equipment
Property, it is heated evenly, high yield rate, secondly, the grasping movement is rapid, conveying speed can be greatly improved, and improve production efficiency.
Preferably, jacking portion 11 includes hydraulic lifting cylinder, and side bat portion 12 includes cylinder 121 of flapping, and cylinder 121 of flapping is stretched
Contracting end is connected with push plate 122.Hydraulic lifting cylinder rising is steady reliable, and flapping, 121 structure of cylinder is simple, and occupied area is small.
Preferably, 31 two sides of conveyer belt are fixed on electronic roller 32, and multiple supports have been evenly arranged on the downside of conveyer belt 31
Roller 33, electronic roller 32 and support roller 33 are fixed in rack 34, and 31 two sides of conveyer belt are equipped with rib 35.The biography of the setting
Send 3 mechanism of device simple, conveying is steady, and forging stock will not skid off conveyer belt 31 on the move.
Preferably, several positioning regions 36, the inner cavity of positioning region 36 and the bottom end of forging stock are uniformly placed on conveyer belt 31
Profile matches.The positioning region 36 is set, it is constant to further ensure forging stock position in placement, it is mobile in without sidesway, guarantee
Heating time and heating effect are consistent, high yield rate.
It preferably, further include control module 7, control module 7 is electrically connected the first manipulator 2, the second manipulator 4 and transmission
Device 3.Control module 7 realizes the automation control of forging stock conveying, reduces the investment of manpower.
Preferably, 31 rear and front end of conveyer belt is equipped with position sensor 37, and position sensor 37 is electrically connected PLC and controls mould
Block 7, control module 7 controls the first manipulator 2, the second manipulator 4 transfers forging stock.Position sensor 37 high-precision can measure
The position of positioning region 36, and feed back to control module 7, the first manipulator 2, the second manipulator 4 can be realized blowing on the move,
Feeding stops acting, has advanced optimized production technology, high production efficiency without in.
Preferably, temperature measuring device 8 is equipped with after heating equipment 6, temperature measuring device 8 is electrically connected control module 7, control module
Qualified products are sent into mold 5 and substandard product are sent into scrap portion 9 by 7 the second manipulators 4 of control.Temperature measuring device 8 can
By unqualified forging stock rejected in advance, is reprocessed, prevent substandard product from occurring, improve yields, saved and be produced into
This.
Preferably, scrap portion 9 includes the framework 91 of hatch frame, is surrounded by universal rolling wheel 92, framework on the downside of framework 91
91 inside are equipped with thermal insulation layer 93, and 91 side of framework has been upwardly formed pushing hands 94.The scrap portion 9 can move freely, and facilitate promotion
Replacement, and thermal insulation layer 93 prevents forging stock to be heated at high temperature framework 91, scalds the operator of contact.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art,
Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical
Novel protection scope.
Claims (9)
1. warm forging automatic charging device, which is characterized in that including former material material unit (1), the first manipulator (2), transmission device
(3), the second manipulator (4) and mold (5), the transmission device (3) include conveyer belt (31), in the middle part of the conveyer belt (31)
Upside is equipped with heating equipment (6), and the former material material unit (1) and the mold (5) is respectively set in conveyer belt (31) both ends,
First manipulator (2), the mold are provided on the former material material unit (1) and the conveyer belt (31) one end
(5) and the conveyer belt (31) one end is equipped with second manipulator (4),
Former material material unit (1) rule stores several forging stocks, and first manipulator (2) grabs the former material material unit
(1) on the forging stock to the conveyer belt (31) on, conveyer belt (31) Uniform Movement passes through the heating equipment (6), described
For heating equipment (6) to forging stock continuous heating, the conveyer belt (31), which continues to run, is delivered to the other end, second machine for forging stock
Tool hand (4) grabs qualified forging stock to the mold (5).
2. warm forging automatic charging device according to claim 1, which is characterized in that the former material material unit (1) includes this
Body (10), jacking portion (11) and side bat portion (12), the jacking portion (11) are fixed on the downside of the ontology (10), and the side is clapped
Portion (12) is located at the surrounding of the ontology (10), and several forging stocks are placed on the ontology (10), and the jacking portion (11) can
Setting height is uniformly risen to, side bat portion (12) is clapped together to setting crawl position.
3. warm forging automatic charging device according to claim 2, which is characterized in that the jacking portion (11) includes hydraulic liter
Cylinder drops, and side bat portion (12) includes flapping cylinder (121), and the telescopic end of the cylinder of flapping (121) is connected with push plate
(122)。
4. warm forging automatic charging device according to claim 1, which is characterized in that conveyer belt (31) two sides are fixed on
On electronic roller (32), be evenly arranged multiple support rollers (33) on the downside of the conveyer belt (31), the electronic roller (32) with
And the support roller (33) is fixed on rack (34), conveyer belt (31) two sides are equipped with rib (35).
5. warm forging automatic charging device according to claim 1, which is characterized in that uniformly arrange on the conveyer belt (31)
There are several positioning regions (36), the inner cavity of the positioning region (36) and the bottom end profile of the forging stock match.
6. warm forging automatic charging device according to claim 1, which is characterized in that further include PLC control module (7), institute
It states control module (7) and is electrically connected first manipulator (2), second manipulator (4) and the transmission device (3).
7. warm forging automatic charging device according to claim 6, which is characterized in that conveyer belt (31) rear and front end is set
Position sensor (37), the position sensor (37) are electrically connected the control module (7), control module (7) control
First manipulator (2), second manipulator (4) transfer forging stock.
8. warm forging automatic charging device according to claim 6, which is characterized in that the heating equipment (6) is equipped with temperature afterwards
It spends tester (8), the temperature measuring device (8) is electrically connected the control module (7), control module (7) control described the
Qualified products are sent into the mold (5) and substandard product are sent into scrap portion (9) by two manipulators (4).
9. warm forging automatic charging device according to claim 8, which is characterized in that the scrap portion (9) includes opening knot
The framework (91) of structure, framework (91) downside are surrounded by universal rolling wheel (92), and thermal insulation layer is equipped with inside the framework (91)
(93), framework (91) side has been upwardly formed pushing hands (94).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820922827.1U CN208439962U (en) | 2018-06-14 | 2018-06-14 | Warm forging automatic charging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820922827.1U CN208439962U (en) | 2018-06-14 | 2018-06-14 | Warm forging automatic charging device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208439962U true CN208439962U (en) | 2019-01-29 |
Family
ID=65089276
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820922827.1U Active CN208439962U (en) | 2018-06-14 | 2018-06-14 | Warm forging automatic charging device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208439962U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110560541A (en) * | 2019-09-23 | 2019-12-13 | 天津宝骏科技股份有限公司 | stamping part stamping device and stamping method |
| CN112338129A (en) * | 2020-10-22 | 2021-02-09 | 德清恒升管件有限公司 | Pipe fitting forging and pressing device |
| CN112387972A (en) * | 2020-10-29 | 2021-02-23 | 江西上品金刚石工具科技有限公司 | Preparation method of diamond tool |
-
2018
- 2018-06-14 CN CN201820922827.1U patent/CN208439962U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110560541A (en) * | 2019-09-23 | 2019-12-13 | 天津宝骏科技股份有限公司 | stamping part stamping device and stamping method |
| CN112338129A (en) * | 2020-10-22 | 2021-02-09 | 德清恒升管件有限公司 | Pipe fitting forging and pressing device |
| CN112387972A (en) * | 2020-10-29 | 2021-02-23 | 江西上品金刚石工具科技有限公司 | Preparation method of diamond tool |
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