CN208437889U - Rotor spot-welding equipment - Google Patents
Rotor spot-welding equipment Download PDFInfo
- Publication number
- CN208437889U CN208437889U CN201820992268.1U CN201820992268U CN208437889U CN 208437889 U CN208437889 U CN 208437889U CN 201820992268 U CN201820992268 U CN 201820992268U CN 208437889 U CN208437889 U CN 208437889U
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- conveyer belt
- rotor
- manipulator
- welding equipment
- controller
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Abstract
The utility model discloses a kind of rotor spot-welding equipment, including pedestal and rack, and the pedestal installed in front has the conveyer belt with blowing block, and chassis interior offers haul chamber and object placing cavity, and conveyer belt is erected at the top of haul chamber；Sliding rail is offered in the rack, the weld cylinder of a tip is provided on sliding rail, and the pedestal is also equipped with manipulator, controller, stepper motor and synchronizing cylinder；Weld cylinder, stepper motor, synchronizing cylinder are respectively connected to controller；Pass through the setting and operation of controller, realize that conveyer belt, manipulator, weld cylinder three move synchronously, the pneumatic chuck of manipulator clamps the axis of rotor, the axis that manipulator clamps rotor during tip spot welding, which synchronizes, to be overturn, it is automatically performed the spot welding of all hook grooves on rotor, entire pinpoint welding procedure is coherent, high degree of automation, have outstanding manipulation precision while saving labour turnover, is suitble to large batch of production requirement.
Description
Technical field:
The utility model relates to motor production technical fields, and in particular in a kind of electron production process used in rotor welding
Spot-welding equipment.
Background technique:
Motor refers to a kind of calutron that electric energy conversion or transmitting are realized according to the law of electromagnetic induction, its main function
It is to generate driving torque, as electrical appliance or the power source of various machinery.Rotating part inside motor is referred to as rotor, fixed
Part is referred to as stator.
Critical component of the rotor as motor is turning to need to carry out spot welding to rotor with during, and existing way is to adopt
Manually welding manually, first step needs first remove and place rotor onboard, and second step is on rotor wherein at one
Hook groove carries out spot welding, and third step is drawn off turning the spot welding for carrying out next place's hook groove again, until whole hook groove spot welding
It finishes.
It is very time-consuming and laborious, and the limited mass welded is easy there are solder skip in the experience and technical ability of worker, lacks weldering
The case where, poor reliability, result can only be the inefficient of output, the unstable quality of product.It cannot thus fit well
The demand of industrialized production is answered, cost of labor is also high.
Utility model content:
In view of the above drawbacks of the prior art, the utility model carries out targeted design, and then provides a kind of from rotor point
Existing manual spot welding is changed to automatic spot, to improve work efficiency and quality, meets the need of industrialized production by mounted welder
It asks.
The technical solution adopted in the utility model are as follows: a kind of rotation spot-welding equipment, including pedestal and rack.The rack
It is fixed on the rear side of base top surface, the installed in front of base top surface has conveyer belt, and the pedestal offers two sides in inside and passes through
Logical haul chamber and object placing cavity, the conveyer belt are erected at the top of haul chamber, and the rack is towards the one of conveyer belt
Side offers sliding rail, and the weld cylinder of a tip is provided on sliding rail.
The measure further taken is: the pedestal is also equipped with manipulator, controller, stepper motor and synchronization
Cylinder, wherein stepper motor and synchronizing cylinder are mounted on the inside of pedestal, and conveyer belt is connected to controller, machine by stepper motor
Tool hand is connected to controller by synchronizing cylinder.
The measure further taken is: the manipulator is mounted between conveyer belt and rack, and manipulator is located at point
The underface of tip.
Further step is: the conveyer belt is equipped with several blowing blocks equidistantly arranged on surface.
Further, the object placing cavity is placed at least two material frames in inside.
Specifically: the weld cylinder is connected to controller.
Preferably: the V-shaped shape of opening of the blowing block.
Preferably: the material frame is feeding frame sum aggregate material frame.
Design in this way, advantage possessed by the utility model are: being realized by the parameter setting of controller same
The travel frequency and motion profile of step control conveyer belt and manipulator, the pneumatic chuck of manipulator accurately clamp the axis of rotor,
The axis that manipulator clamps rotor during tip spot welding, which synchronizes, to be overturn, and the point of all hook grooves on rotor is automatically performed
Weldering, high-efficient, precision is high, good reliability.
The utility model it is compact-sized, it is scientific and reasonable, it is novel in design, it is simple and practical, feeding frame sum aggregate material frame it is convenient into
Before row rotor spot welding and the placement of point postwelding, entire pinpoint welding procedure it is coherent, it can be achieved that people's multimachine operation, people is greatly saved
Work cost.
In order to better understand and implement, according to the present invention will be described in detail below with reference to the accompanying drawings.
Detailed description of the invention:
Fig. 1 is the structural schematic diagram of the utility model.
In figure, 1, pedestal, 2, rack, 21, sliding rail, 3, conveyer belt, 31, blowing block, 4, haul chamber, 5, set material chamber, 51, send
Material frame, 52, collection material frame, 6, weld cylinder, 61, point tip, 7, manipulator, 8, controller.
Specific embodiment:
It referring to Figure 1, is the structural schematic diagram of the utility model.
The structure of the utility model includes pedestal 1 and rack 2.The rack 2 is fixed on the rear side of 1 top surface of pedestal, bottom
The installed in front of 1 top surface of seat has conveyer belt 3, and the pedestal 1 offers the haul chamber 4 and object placing cavity 5 of two sides perforation in inside,
The conveyer belt 3 is erected at the top of haul chamber 4, and the rack 2 offers sliding rail 21 in the side towards conveyer belt 3,
The weld cylinder 6 of a tip 61 is provided on sliding rail 21.
The pedestal 1 is also equipped with manipulator 7, controller 8, stepper motor and synchronizing cylinder, wherein stepper motor
The inside of pedestal 1 is mounted on synchronizing cylinder, conveyer belt 3 is connected to controller 8 by stepper motor, and manipulator 7 passes through synchronization
Cylinder is connected to controller 8.
The manipulator 7 is mounted between conveyer belt 3 and rack 2, and manipulator 7 is located at the underface of point tip 61.
The conveyer belt 3 is equipped with several blowing blocks 31 equidistantly arranged on surface.
The object placing cavity 5 is placed at least two material frames in inside.
The weld cylinder 6 is connected to controller 8.
The V-shaped shape of opening of the blowing block 31.
The material frame is 51 sum aggregate material frame 52 of feeding frame, and wherein feeding frame 51 is placed in the right side pan feeding side of conveyer belt 3
To collection material frame 52 is placed in the left side discharging direction of conveyer belt 3.
The travel frequency and movement rail of synchronously control conveyer belt 3 and manipulator 7 are realized by the parameter setting of controller 8
Mark, and pass through sliding rail 21 for the height adjustment of weld cylinder 6 to suitable position.
When work, rotor to be welded is transported to the right side feeding position of conveyer belt 3 by feeding frame 51, can be using artificial
It manually takes out rotor and is put into the mode of blowing block, can also be placed into come automatic clamping rotor and automatically using manipulator is increased
Mode on blowing block 31.For ease of understanding, Fig. 1 of the utility model is by the way of manually.
Rotor is placed sequentially in the blowing block 31 on conveyer belt 3, conveyer belt 3 fixes formula under the driving of stepper motor
Forward, when the blowing block 31 for being placed with rotor is moved to the clamping position of manipulator 7, controller 8 sends clamping signal to same
Cylinder is walked, the pneumatic chuck of synchronizing cylinder driving manipulator 7 is clamped the axis of rotor, while controller 8 sends spot welding letter
Number give weld cylinder 6, after weld cylinder 6 is adjusted to proper height on sliding rail 21, starting point tip 61 it is sandwiched to manipulator 7
Hook groove on rotor carries out spot welding, when tip 61 completes the point postwelding of a hook groove, the pneumatic chuck automatic turning of manipulator 7
Turn, the hook groove at the rotor clamped synchronous overturning to next place is driven to carry out spot welding, the pneumatic chuck completion of manipulator 7, which is turned over, turns around
The spot welding of all hook grooves on rotor is also completed afterwards, then the hoisting depth on the slide rail of weld cylinder 6, the pneumatic chuck of manipulator 7
It unclamps, then conveyer belt 3 is accurately moved to manipulator to the mobile lattice in direction for going to the frame 52 that gathers materials, subsequent blowing block
Position facilitates the spot welding of subsequent rotor.
When blowing block 31 is moved to the position of collection material frame 52 by conveyer belt 3, the rotor that spot welding finishes can be fallen into automatically to gather materials
In frame 52, it is not necessarily to manual intervention, the degree of automation of spot-welding equipment is greatly improved, reduces labor intensity, conveyer belt can be with
Multiple rotors are once placed, production efficiency is obviously improved, and the point quality of rotor is good.
The utility model is not limited to above embodiment, if the various changes or deformation to the utility model do not take off
Spirit and scope from the utility model, if these changes and deformation belong to the claims and equivalents of the utility model
Within the scope of, then the utility model is also intended to encompass these changes and deformation.
Claims (8)
1. a kind of rotor spot-welding equipment, including pedestal and rack, it is characterised in that: after the rack is fixed on base top surface
Side, the installed in front of base top surface have conveyer belt, and the pedestal offers the haul chamber and object placing cavity of two sides perforation in inside,
The conveyer belt is erected at the top of haul chamber, and the rack offers sliding rail in the side towards conveyer belt, on sliding rail
It is provided with the weld cylinder of a tip.
2. rotor spot-welding equipment according to claim 1, it is characterised in that: the pedestal is also equipped with manipulator, control
Device, stepper motor and synchronizing cylinder processed, wherein stepper motor and synchronizing cylinder are mounted on the inside of pedestal, and conveyer belt passes through step
It is connected to controller into motor, manipulator is connected to controller by synchronizing cylinder.
3. rotor spot-welding equipment according to claim 2, it is characterised in that: the manipulator is mounted on conveyer belt and machine
Between frame, and manipulator is located at the underface of point tip.
4. rotor spot-welding equipment according to claim 1, it is characterised in that: the conveyer belt is equipped with several on surface
A blowing block equidistantly arranged.
5. rotor spot-welding equipment according to claim 1, it is characterised in that: the object placing cavity is placed at least in inside
Two material frames.
6. rotor spot-welding equipment according to claim 1, it is characterised in that: the weld cylinder is connected to controller.
7. rotor spot-welding equipment according to claim 4, it is characterised in that: the V-shaped shape of opening of the blowing block.
8. rotor spot-welding equipment according to claim 5, it is characterised in that: the material frame is feeding frame sum aggregate material frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820992268.1U CN208437889U (en) | 2018-06-26 | 2018-06-26 | Rotor spot-welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820992268.1U CN208437889U (en) | 2018-06-26 | 2018-06-26 | Rotor spot-welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208437889U true CN208437889U (en) | 2019-01-29 |
Family
ID=65089426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820992268.1U Active CN208437889U (en) | 2018-06-26 | 2018-06-26 | Rotor spot-welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208437889U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109877502A (en) * | 2019-04-09 | 2019-06-14 | 合肥伟达智能科技有限公司 | A kind of industrial parts electroplating equipment wielding machine arm and its working method |
| CN112025152A (en) * | 2020-09-27 | 2020-12-04 | 泰德激光惠州有限公司 | Automatic welding equipment |
-
2018
- 2018-06-26 CN CN201820992268.1U patent/CN208437889U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109877502A (en) * | 2019-04-09 | 2019-06-14 | 合肥伟达智能科技有限公司 | A kind of industrial parts electroplating equipment wielding machine arm and its working method |
| CN109877502B (en) * | 2019-04-09 | 2020-09-18 | 合肥伟达智能科技有限公司 | Industrial part welding mechanical arm and working mode thereof |
| CN112025152A (en) * | 2020-09-27 | 2020-12-04 | 泰德激光惠州有限公司 | Automatic welding equipment |
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