CN208408968U - A kind of automated pulse thermocompression bonder - Google Patents
A kind of automated pulse thermocompression bonder Download PDFInfo
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- CN208408968U CN208408968U CN201821040384.XU CN201821040384U CN208408968U CN 208408968 U CN208408968 U CN 208408968U CN 201821040384 U CN201821040384 U CN 201821040384U CN 208408968 U CN208408968 U CN 208408968U
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- main machine
- workbench
- machine frame
- welding
- horizontal base
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Abstract
The utility model discloses a kind of automated pulse thermocompression bonders, its structure includes horizontal base, weld host, welding head, workbench, main machine frame, display, industrial camera, air pressure valve and gas blow pipe, the horizontal base is equipped with main machine frame, welding host is equipped in the main machine frame, air pressure valve is fixed on the front side of the main machine frame, the upper end of the main machine frame is equipped with display, the front side of the main machine frame is equipped with welding head, the front side of the welding head is equipped with workbench, the workbench upper end is equipped with block, the right side of the workbench and back side are equipped with micrometer, the lower end of the workbench is equipped with sliding block, the sliding block is arranged on guide rail, the guide rail is fixed on horizontal base.The utility model facilitates real time inspection welding effect by being equipped with industrial camera and display, reduces defective products, adds gas blow pipe, accelerates scolding tin cooling, improves plumb joint service life, work efficiency is high.
Description
Technical field
The utility model relates to bonding machine technical field, specially a kind of automated pulse thermocompression bonder.
Background technique
Pulse thermocompression bonder is for welding the products such as FPC, PCB, LED display, winding displacement, terminal.Hot press YLPC-1A
It works using pulse heating technique, therefore is with high accuracy for the control of temperature.This allows for some right
There is temperature the place being extremely strict with can usually use hot press.Hot press can be using multistage heating pair when work
Machine is effectively controlled.The temperature of hot press can be indicated using real-time temperature curve, be easily understood, significantly facilitated
The work of operator.Pulse power heating side is widely used in the Reflow Soldering of the thermocompression bonding of wire rod, scolding tin welding, IC patch
Piece.It is controlled using temperature control by stages and time, adapts to different welding demands.It is mainly used in that normal SMT+ cannot be used
The device that reflow ovens are welded is subjected to, and while being welded using soldering iron be easy to appear weld appearance it is inconsistent,
Out-of-flatness is easy to appear rosin joint and is easy weldering bad product.And pulse hot press is then different from constant-temperature soldering iron, pulse hot press exists
Moment that is powered can reach wanted temperature, once and soldering tip both ends are not added voltage, moment can reach room temperature;And soldering tip is flat
It is whole, so the flat appearance that welding comes out is consistent, it is bad seldom to there is rosin joint.
But there is also many deficiencies for existing most of pulse thermocompression bonders, such as: in the welding process can not be straight
See it is detailed view welding situation, need in addition to carry out examination welding situation by other tools, it is time-consuming and laborious, and ask
Topic can not be found in time, easily cause a large amount of defective products, to increase do-over, increase production cost;In welding process
In, be easy to hang on plumb joint there are tin sweat(ing), under the influence of a product welding effect, and will affect plumb joint uses the longevity
Life.Therefore, aiming at the shortcomings in the prior art, we have proposed a kind of automated pulse thermocompression bonders.
Utility model content
The purpose of this utility model is to provide a kind of automated pulse thermocompression bonders, solve in background technique and are mentioned
Out the problem of.
To achieve the above object, the utility model provides the following technical solutions:
A kind of automated pulse thermocompression bonder, structure include horizontal base, welding host, welding head, workbench,
Main machine frame, display, industrial camera, air pressure valve and gas blow pipe, the horizontal base are equipped with main machine frame, the host frame
It is equipped with welding host in frame, air pressure valve is fixed on the front side of the main machine frame, the upper end of the main machine frame is equipped with aobvious
Show device, the front side of the main machine frame is equipped with welding head, and the front side of the welding head is equipped with workbench, the welding head
It is arranged on horizontal base with workbench, the workbench upper end is equipped with block, and the right side of the workbench and back side are all provided with
There is micrometer, the lower end of the workbench is equipped with sliding block, and the sliding block is arranged on guide rail, and the guide rail is fixed on horizontal base
On;
The welding head is made of cylinder, servo motor, heater and copper cable, and the cylinder is fixed on horizontal base
On, it is connected with servo motor on the cylinder front side, the servo motor upper end is equipped with pressure regulator, the servo motor
Downside is connected with heater, and the rear end of the heater is connected with copper cable, and the heater front end is equipped with bonding tip seat.
As a kind of preferred embodiment of the utility model, the main machine frame is made of aluminum profile, the display
Device and air pressure valve pass through fixing bolt and are fixed on main machine frame.
As a kind of preferred embodiment of the utility model, the welding host is equipped with touch screen, the touch screen
Downside be equipped with temperature controller, the right side of the touch screen is equipped with power switch, and the downside of the temperature controller is equipped with electrode output,
The electrode output is connected with copper cable.
As a kind of preferred embodiment of the utility model, the gas blow pipe is fixed at the lower end of cylinder, and leads to
Tracheae is crossed to be connected with air pressure valve.
As a kind of preferred embodiment of the utility model, industrial camera, institute are equipped on the upside of the front end of the heater
Industrial camera is stated to be connected with display.
Compared with prior art, the utility model has the beneficial effects that
1. a kind of automated pulse thermocompression bonder, can be in real time by welding by being equipped with industrial camera and display
Process shooting is shown, is facilitated operator to check welding effect, is not needed to go to be checked by other tools again, avoid
A large amount of generations of defective products reduce rework rate, improve working efficiency.
2. a kind of automated pulse thermocompression bonder by being equipped with gas blow pipe, carries out weld blowing cold air, accelerate weldering
Tin is cooling, also avoids hanging on plumb joint and stays tin sweat(ing), substantially increases the service life of plumb joint.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other spies of the utility model
Sign, objects and advantages will become more apparent upon:
Fig. 1 is a kind of structural schematic diagram of automated pulse thermocompression bonder of the utility model;
Fig. 2 is a kind of welding head side schematic view of automated pulse thermocompression bonder of the utility model;
Fig. 3 is a kind of welding main machine structure schematic diagram of automated pulse thermocompression bonder of the utility model;
In figure: 1. horizontal bases, 2. welding hosts, 3. welding heads, 4. workbench, 5. main machine frames, 6. displays, 7.
Industrial camera, 8. air pressure valves, 9. gas blow pipes, 10. copper cables, 11. bonding tip seats, 12. guide rails, 13. blocks, 14. micrometers, 15.
Sliding block, 16. cylinders, 17. servo motors, 18. heaters, 19. pressure regulators, 20. touch screens, 21. temperature controllers, 22. power supplys
Switch, 23. electrode outputs.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
It please refers to Fig. 1-3 the utility model and a kind of technical solution is provided:
A kind of automated pulse thermocompression bonder, structure include horizontal base 1, welding host 2, welding head 3, work
Platform 4, main machine frame 5, display 6, industrial camera 7, air pressure valve 8 and gas blow pipe 9, the horizontal base 1 are equipped with main machine frame
5, the main machine frame 5 is interior to be equipped with welding host 2, is fixed with air pressure valve 8, the host on the front side of the main machine frame 5
The upper end of frame 5 is equipped with display 6, and the front side of the main machine frame 5 is equipped with welding head 3, and the front side of the welding head 3 is set
There is workbench 4, the welding head 3 and workbench 4 are arranged on horizontal base 1, and 4 upper end of workbench is equipped with block
13, the right side of the workbench 4 and back side are equipped with micrometer 14, and the lower end of the workbench 4 is equipped with sliding block 15, the sliding block
15 are arranged on guide rail 12, and the guide rail 12 is fixed on horizontal base 1;
The welding head 3 is made of cylinder 16, servo motor 17, heater 18 and copper cable 10, and the cylinder 16 is solid
It is scheduled on horizontal base and (on 1, is connected with servo motor 17 on 16 front side of cylinder, 17 upper end of servo motor is equipped with pressure
Draught control mechanism 19, heater 18 is connected on the downside of the servo motor 17, and the rear end of the heater 18 is connected with copper electricity
Cable 10,18 front end of heater are equipped with bonding tip seat 11.
As a preferred technical solution in the present embodiment, the main machine frame 5 is made of aluminum profile, the display
Device 6 and air pressure valve 8 are fixed on main machine frame 5 by fixing bolt, main machine frame 5 are made by using aluminum profile, more
Securely, easy to disassemble, the welding host 2 is equipped with touch screen 20, and the downside of the touch screen 20 is equipped with temperature controller 21, described
The right side of touch screen 20 is equipped with power switch 22, and the downside of the temperature controller 21 is equipped with electrode output 23, the electrode output
End 23 is connected with copper cable 10, facilitates the welding parameter of setting welding host 2 by touch screen 20, by being equipped with temperature controller 21,
Can real time inspection to the temperature of welding, the gas blow pipe 9 is fixed at the lower end of cylinder 16, and passes through tracheae and air pressure valve 8
It is connected, it is cooling for accelerating scolding tin by being equipped with gas blow pipe 9, it also avoids hanging on plumb joint and stays tin sweat(ing), substantially increase welding
The front end upside of the service life of head, the heater 18 is equipped with industrial camera 7, and the industrial camera 7 is connected with display 6,
The process shooting of welding can be shown in real time, facilitate operator to check welding effect, do not need to be gone again by other
Tool is checked, a large amount of generations of defective products are avoided, and reduces rework rate, improves working efficiency.
It should be noted that a kind of automated pulse thermocompression bonder of the utility model is in use, firstly the need of to entire
Automated pulse thermocompression bonder has the understanding in a structure, could be more efficiently carried out when in use using first should
Welding host 2 is electrified, and is turned on the power switch 22, is connected compressed air to the automated pulse thermocompression bonder, pass through welding
Touch screen 20 on host 2 adjusts welding parameter, and the product welded will be needed to be placed on workbench 4, and sliding table 4 leads to
The micrometer 14 crossed on workbench 4 regulates the position that welding product corresponds to the welding of plumb joint, and fixed, bonding machine work
When making, drives heater 18 to push by cylinder 16 and servo motor 17, connect plumb joint on the bonding tip seat 11 on heater 18, weld
Connector is connected with the temperature controller 21 of welding host 2, is pushed by plumb joint heating and is welded to product, in welding process, leads to
Cross equipped with industrial camera 7 shoot, then shown by display 6, facilitate staff to check welding situation, discovery in time is not
It is good, waste is reduced, working efficiency is improved, cooling to weld by gas blow pipe 9 after the completion of welding, quickening scolding tin is cooling, also avoids
It is hung on plumb joint and stays tin sweat(ing), substantially increase the service life of plumb joint.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above, for
For those skilled in the art, it is clear that the present invention is not limited to the details of the above exemplary embodiments, and without departing substantially from this
In the case where the spirit or essential attributes of utility model, the utility model can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the utility model is by institute
Attached claim rather than above description limit, it is intended that will fall within the meaning and scope of the equivalent elements of the claims
All changes are embraced therein.It should not treat any reference in the claims as limiting related right
It is required that.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (5)
1. a kind of automated pulse thermocompression bonder, structure include horizontal base (1), welding host (2), welding head (3),
Workbench (4), main machine frame (5), display (6), industrial camera (7), air pressure valve (8) and gas blow pipe (9), it is characterised in that:
The horizontal base (1) is equipped with main machine frame (5), and welding host (2), the host frame are equipped in the main machine frame (5)
It is fixed on the front side of frame (5) air pressure valve (8), the upper end of the main machine frame (5) is equipped with display (6), the host frame
The front side of frame (5) is equipped with welding head (3), and the front side of the welding head (3) is equipped with workbench (4), the welding head (3)
It is arranged on horizontal base (1) with workbench (4), workbench (4) upper end is equipped with block (13), the workbench (4)
Right side and back side be equipped with micrometer (14), the lower end of the workbench (4) is equipped with sliding block (15), sliding block (15) setting
On guide rail (12), the guide rail (12) is fixed on horizontal base (1);
The welding head (3) is made of cylinder (16), servo motor (17), heater (18) and copper cable (10), the gas
Cylinder (16) is fixed on horizontal base (1), is connected with servo motor (17), the servo motor on cylinder (16) front side
(17) upper end is equipped with pressure regulator (19), is connected with heater (18), the heater on the downside of the servo motor (17)
(18) rear end is connected with copper cable (10), and heater (18) front end is equipped with bonding tip seat (11).
2. a kind of automated pulse thermocompression bonder according to claim 1, it is characterised in that: the main machine frame (5)
It is made of aluminum profile, the display (6) and air pressure valve (8) are fixed on main machine frame (5) by fixing bolt.
3. a kind of automated pulse thermocompression bonder according to claim 1, it is characterised in that: the welding host (2)
It is equipped with touch screen (20), the downside of the touch screen (20) is equipped with temperature controller (21), and the right side of the touch screen (20) is equipped with
The downside of power switch (22), the temperature controller (21) is equipped with electrode output (23), the electrode output (23) and copper electricity
Cable (10) is connected.
4. a kind of automated pulse thermocompression bonder according to claim 1, it is characterised in that: the gas blow pipe (9) is solid
It is fixed to be arranged in the lower end of cylinder (16), and be connected by tracheae with air pressure valve (8).
5. a kind of automated pulse thermocompression bonder according to claim 1, it is characterised in that: the heater (18)
Industrial camera (7) are equipped on the upside of front end, the industrial camera (7) is connected with display (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821040384.XU CN208408968U (en) | 2018-07-03 | 2018-07-03 | A kind of automated pulse thermocompression bonder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821040384.XU CN208408968U (en) | 2018-07-03 | 2018-07-03 | A kind of automated pulse thermocompression bonder |
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Publication Number | Publication Date |
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CN208408968U true CN208408968U (en) | 2019-01-22 |
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ID=65107180
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CN201821040384.XU Expired - Fee Related CN208408968U (en) | 2018-07-03 | 2018-07-03 | A kind of automated pulse thermocompression bonder |
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CN (1) | CN208408968U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111570958A (en) * | 2019-02-15 | 2020-08-25 | 上海炫邦电子科技有限公司 | Precision welding machine |
-
2018
- 2018-07-03 CN CN201821040384.XU patent/CN208408968U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111570958A (en) * | 2019-02-15 | 2020-08-25 | 上海炫邦电子科技有限公司 | Precision welding machine |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190122 Termination date: 20210703 |