CN207386872U - A kind of welding system and its straight bead welder device people - Google Patents

A kind of welding system and its straight bead welder device people Download PDF

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Publication number
CN207386872U
CN207386872U CN201721093938.8U CN201721093938U CN207386872U CN 207386872 U CN207386872 U CN 207386872U CN 201721093938 U CN201721093938 U CN 201721093938U CN 207386872 U CN207386872 U CN 207386872U
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China
Prior art keywords
welding
device people
control system
rack
welder device
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CN201721093938.8U
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Chinese (zh)
Inventor
李陆华
区辐江
陈永珂
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GAC Honda Automobile Co Ltd
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GAC Honda Automobile Co Ltd
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Priority to CN201721093938.8U priority Critical patent/CN207386872U/en
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Abstract

The utility model discloses a kind of straight bead welder device people, including:Rack, control system and the transformer being electrically connected with the control system, welding gun and linear moving mechanism, the transformer and the linear moving mechanism are individually fixed in the rack, the linear moving mechanism has the sliding block linearly moved back and forth, the welding gun is fixed on the sliding block and including at least a pair of electrode that can be clamped and the welding copper coin to match with each electrode, the gap inserted for car door workpiece is formed between two electrodes in each pair electrode, and two electrodes are electrically connected respectively by the corresponding welding copper coin with the transformer, the control system performs welding operation for the welding gun to be controlled to be moved to the sliding block behind setting position.This practicality also discloses a kind of welding system.The utility model can be simple and efficient the welding for being achieved at low cost automotive four-door sub-unit part.

Description

A kind of welding system and its straight bead welder device people
Technical field
The utility model is related to car door welding processing technical fields, are welded more particularly to a kind of welding system and its straight line Welding robot.
Background technology
The annual output of Automobile Enterprises, the beat speed depending on production line.Four big technique punching presses, weldering in auto production line In dress, application, general assembly, welding and assembling technics have the spies such as device category multi-quantity big, high degree of automation, welding process flow complexity Point, and it is faced with equipment investment rationalization, personnel's efficiency maximization, production cost minimum etc. with continuous import of new model Aspect problem to be solved.For example, in current automotive four-door sub-unit part welding procedure, i.e., four car doors before and after automobile In welding procedure, typically manually part is mounted on fixture and positions clamping, the weldering in hand torch alignment pieces again afterwards Point position clamps pressurization energization and completes welding.When the narrow and small welding gun of the bond pad locations on workpiece can not normal weld when or work as workpiece When number of welds is more, it will usually which consideration is further added by a sleeve clamp and equipment and the relevant personnel of configuration carry out operation.However, this Although kind of conventional way can be very good to carry out workpiece welding, but low there is also work efficiency and production cost is high asks Topic.
Utility model content
It is to be solved in the utility model be work efficiency present in existing automotive four-door sub-unit part welding procedure it is low and The problem of production cost is high.
To solve the above-mentioned problems, the utility model provides a kind of straight bead welder device people, including:Rack, control system And transformer, welding gun and the linear moving mechanism being electrically connected with the control system, the transformer and the linear movement Mechanism is individually fixed in the rack, and the linear moving mechanism has the sliding block linearly moved back and forth, the weldering Rifle is fixed on the sliding block and including at least a pair of electrode that can be clamped and the welding copper coin to match with each electrode, The gap inserted for car door workpiece is formed between two electrodes in each pair electrode, and two electrodes are respectively by corresponding The welding copper coin is electrically connected with the transformer, and the control system sets for the welding gun to be controlled to be moved to the sliding block Positioning postpones execution welding operation.
Preferably, the straight bead welder device people further includes in the rack and is connected with the welding gun First tank chain and the water-cooling system being installed on first tank chain.
Preferably, the straight bead welder device people further include in the rack and be connected to the welding gun with The second tank chain between the transformer, second tank chain are equipped with the electricity for connecting the welding gun and the transformer Cable.
Preferably, the transformer is located at the both sides up and down of the welding gun with the linear moving mechanism respectively, First tank chain is located at the left and right sides of the welding gun with second tank chain respectively.
Preferably, the control system includes electrical control cabinet and the operation console being fixed on the rack;
Or the pattern of the control system includes automatic mode and manual mode;
Or the control system includes adjusting the welding parameter adjustment unit of welding parameter, the welding parameter tune Whole unit has multigroup welding parameter.
Preferably, the linear moving mechanism include motor, with the motor be drivingly connected ball screw with And the slide for covering on the ball screw and matching with the sliding block, the control system are electrically connected with the motor, are used In controlling the motor to drive the ball screw that the sliding block is driven to be moved along the slide.
Preferably, the straight bead welder device people further includes the protective fence in the rack;
Or further include the castor arranged on the bottom of the rack;
Or further include the handrail in the rack;
Or further include the clamp connecting plate in the rack.
Preferably, the welding gun further includes to insert the cable with the aviation that the control system is connected Head.
In order to solve the technical issues of identical, the utility model also provides a kind of welding system, including:For clamping car door The automatically controlled fixture of workpiece and claim 1-8 any one of them straight bead welder device people.
Preferably, by existing between the control system and the automatically controlled fixture, the straight bead welder device people Field bus communicates.
Compared with prior art, the beneficial effects of the utility model are:
The straight bead welder device people of the utility model embodiment and welding system are electrically connected by setting with the control system Transformer, welding gun and the linear moving mechanism connect, and make the linear moving mechanism that there is the machine linearly moved back and forth Structure, the welding gun has at least a pair of electrode that can be clamped and the welding copper coin to match with each electrode, in this way, in institute Under the control for stating control system, the welding gun can be moved to welding point location and put by the sliding block, then the electricity of the welding gun Extremely therebetween car door workpiece can be clamped by welding copper coin, to carry out weld job to the welding point of car door workpiece, such as This is repeated, until completing the welding of car door workpiece, so as to simply and efficiently realize the welding to automotive four-door sub-unit part, and is dropped Low whole production cost.
Description of the drawings
Fig. 1 is the structure diagram of the straight bead welder device people in the utility model embodiment.
Fig. 2 is the assembling schematic diagram of the welding gun and linear moving mechanism in the utility model embodiment.
Wherein, 1, rack;2nd, transformer;3rd, welding gun;31st, electrode;32nd, copper coin is welded;33rd, cylinder;34th, clamping mechanism; 4th, linear moving mechanism;41st, motor;42nd, slide;5th, the first tank chain;51st, water-cooling system;6th, the second tank chain;61st, cable; 7th, operation console;8th, protective fence;81st, clamp connecting plate;9th, castor;91st, handrail.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is described in further detail.Below Embodiment is not intended to limit the scope of the present invention for illustrating the utility model.
As depicted in figs. 1 and 2, a kind of straight bead welder device people of the preferred embodiment in the utility model, including:Rack 1, The control system and transformer 2 being electrically connected with the control system, welding gun 3 and linear moving mechanism 4,2 He of transformer The linear moving mechanism 4 is individually fixed in the rack 1, and the linear moving mechanism 4 has linearly reciprocal fortune Dynamic sliding block, the welding gun 3 be fixed on the sliding block and including at least a pair of electrode 31 that can be clamped and with each electricity The welding copper coin 32 that pole 31 matches forms what is inserted for car door workpiece between two electrodes 31 in each pair electrode 31 Gap, and two electrodes 31 are electrically connected respectively by the corresponding welding copper coin 32 with the transformer 2, the control system System performs welding operation for the welding gun 3 to be controlled to be moved to the sliding block behind setting position.
Specifically, the control system is built-in with simple program, so that the control system can be respectively to the straight line Moving mechanism 4 and the welding gun 3 are controlled.And in the welding process, the control system can control the linear movement Mechanism 4 so that the sliding block by 3 band of welding gun to the first weld locations, then the control system can send welding and refer to Order, so that the welding gun 3 is powered, and after being powered, electric current is flow to by the welding copper coin 32 on the corresponding electrode 31, with Make two corresponding electrodes 31 by the welding copper coin 32 by the car door Workpiece clamping in therebetween gap, execution welding is grasped Make.After the completion of first welding spot welding, the control system can control the electrode 31 to open, and then repeat above-mentioned dynamic Make, to carry out weld job to next welding point.So repeat, until the weld job of the last one welding point is completed, from And simply and efficiently realize the welding to automotive four-door sub-unit part, it at the same time can also reduce whole production cost.
It is understood that the pinching action of the electrode 31 of the welding gun 3 can be by setting such as cylinder 33 and clamp The driving equipment of 34 grade of mechanism is to realize.And it is described welding copper coin 32 setting can also avoid it is right in welding process is clamped Car door workpiece causes to damage
The straight bead welder device people can generate heat during weld job is carried out, and can illustratively lay water cooling System 51 to radiate in time.It, can also be described in order to which the water-cooling system 51 is allow to be moved with the movement of the welding gun 3 The first tank chain 5 being connected with the welding gun 3 in rack 1 is set, and the water-cooling system 51 is installed on first tank On chain 5.It is, of course, also possible to the second tank chain 6 for connecting the welding gun 3 and the transformer 2 is set in the rack 1, So that connecting the cable 61 of the welding gun 3 and the transformer 2 can be laid on second tank chain 6, in this way, in welding gun During 3 movements, the cable 61 can be moved with second tank chain 6.And preferably, the transformer 2 and institute The both sides up and down of the welding gun 3 can be located at respectively by stating linear moving mechanism 4, and first tank chain 5 and described second smooth Gram chain 6 can be located at the left and right sides of the welding gun 3 respectively, in this way, not only so that the whole knot of the straight bead welder device people Structure is regular, and the problems such as the winding of water circuit system and circuit system can also be avoided, pullled.
For the ease of operation, the control system can include electrical control cabinet and the operation being fixed in the rack 1 Platform 7.Certainly, it is described automatic mode and manual mode can be provided with system, for example, the operation console when production and processing On & off switch on 7 can be placed in automatic mode, to realize the welding of car door workpiece automatically;And when needing to debug equipment or The on & off switch can be switched to manual mode by person when equipment is abnormal, in order to which user can be with straight described in crawl Wire bonding welding robot is operated.Further, it is also possible to the welding for adding to adjust welding parameter in the control system is joined Number adjustment unit, and the welding parameter adjustment unit has multigroup welding parameter.Illustratively, the control system can have There are 32 groups of difference welding parameters individually to set and export, so as to meet the needs of the welding parameter not of the same race of various, with Improve the application range of straight bead welder device people.
The linear moving mechanism 4 can include motor 41, the ball screw and cover that are drivingly connected with the motor 41 In the slide 42 to match on the ball screw and with the sliding block, and the control system can be electrically connected with the motor 41 It connects, for controlling the motor 41 to drive the ball screw that the sliding block is driven to be moved along the slide 42, so as to drive The welding gun 3 moves.
In order to improve the comprehensive performance of the straight bead welder device people, illustratively, can be added in the rack 1 anti- Guardrail 8, to protect user or equipment;Castor 9 can also be additionally arranged at the bottom of in the rack 1, in order to movement The straight bead welder device people, it is of course also possible to handrail 91 be added, in order to which user exerts a force.Further, it is also possible in the machine Clamp connecting plate 81 is added on frame 1, in order to coordinate with other equipment, such as automatically controlled fixture.And the straight bead welder device people Mechanical part and electric part between connection can also be by adding aviation plug to realize, for example, the aviation plug Can have upper module and lower module, and the cable 61 for connecting the mechanical part and electric part can be welded on the upper mold On block, the lower module, in this way, user only needs to align the upper module with the lower module in operation to be connected, i.e., The automatic reliable connection for realizing cable 61 can be facilitated.
The utility model additionally provides a kind of welding system, including:For clamp the automatically controlled fixture of car door workpiece and The straight bead welder device people stated, wherein, the automatically controlled fixture can coordinate with the straight bead welder device people, will install additional Car door workpiece is sent between two electrodes 31 of the welding gun 3, to realize weld job, so as to can not only improve automotive four-door Sub-unit part weld job efficiency, and production cost can be reduced.
In order to ensure straight bead welder device people is consistent with the action of automatically controlled fixture, illustratively, the control can be made It is communicated between system and the automatically controlled fixture, the straight bead welder device people by fieldbus.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art For art personnel, on the premise of the utility model technical principle is not departed from, several improvement and replacement can also be made, these change The scope of protection of the utility model is also should be regarded as into replacement.

Claims (10)

1. a kind of straight bead welder device people, which is characterized in that including:It rack, control system and is electrically connected with the control system Transformer, welding gun and the linear moving mechanism connect, the transformer and the linear moving mechanism are individually fixed in the rack On, the linear moving mechanism has the sliding block linearly moved back and forth, and the welding gun is fixed on the sliding block and wraps Include at least a pair of electrode that can be clamped and the welding copper coin to match with each electrode, two electricity in each pair electrode The gap inserted for car door workpiece is formed between pole, and two electrodes pass through the corresponding welding copper coin and the transformation respectively Device is electrically connected, and the control system performs welding operation for the welding gun to be controlled to be moved to the sliding block behind setting position.
2. straight bead welder device people as described in claim 1, which is characterized in that the straight bead welder device people, which further includes, to be arranged on The first tank chain being connected in the rack and with the welding gun and the water-cooling system being installed on first tank chain.
3. straight bead welder device people as claimed in claim 2, which is characterized in that the straight bead welder device people, which further includes, to be arranged on In the rack and the second tank chain for being connected between the welding gun and the transformer, second tank chain, which is equipped with, to be connected Connect the cable of the welding gun and the transformer.
4. straight bead welder device people as claimed in claim 3, which is characterized in that the transformer and the linear moving mechanism It is located at the both sides up and down of the welding gun respectively, first tank chain is located at a left side for the welding gun with second tank chain respectively Right both sides.
5. straight bead welder device people as described in claim 1, which is characterized in that the control system include electrical control cabinet and The operation console being fixed on the rack;
Or the pattern of the control system includes automatic mode and manual mode;
Or the control system includes adjusting the welding parameter adjustment unit of welding parameter, the welding parameter adjustment is single Member has multigroup welding parameter.
6. straight bead welder device people as described in claim 1, which is characterized in that the linear moving mechanism include motor, with The ball screw that the motor is drivingly connected and the slide for covering on the ball screw and matching with the sliding block, it is described Control system is electrically connected with the motor, for controlling the motor so that the ball screw to be driven to drive the sliding block described in Slide moves.
7. straight bead welder device people as described in claim 1, which is characterized in that the straight bead welder device people, which further includes, to be arranged on Protective fence in the rack;
Or further include the castor arranged on the bottom of the rack;
Or further include the handrail in the rack;
Or further include the clamp connecting plate in the rack.
8. straight bead welder device people as claimed in claim 3, which is characterized in that the welding gun is further included for by the cable The aviation plug being connected with the control system.
9. a kind of welding system, which is characterized in that including:For clamping the automatically controlled fixture of car door workpiece and claim 1-8 Any one of them straight bead welder device people.
10. welding system as claimed in claim 9, which is characterized in that the control system and the automatically controlled fixture, described straight Pass through field bus communication between wire bonding welding robot.
CN201721093938.8U 2017-08-29 2017-08-29 A kind of welding system and its straight bead welder device people Active CN207386872U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721093938.8U CN207386872U (en) 2017-08-29 2017-08-29 A kind of welding system and its straight bead welder device people

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721093938.8U CN207386872U (en) 2017-08-29 2017-08-29 A kind of welding system and its straight bead welder device people

Publications (1)

Publication Number Publication Date
CN207386872U true CN207386872U (en) 2018-05-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110170779A (en) * 2019-06-25 2019-08-27 广汽本田汽车有限公司 A kind of welding system
CN112719584A (en) * 2020-12-10 2021-04-30 广东科学技术职业学院 Device and method for separating welding loop grounding and control grounding of laser sensing intelligent welding robot

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110170779A (en) * 2019-06-25 2019-08-27 广汽本田汽车有限公司 A kind of welding system
CN112719584A (en) * 2020-12-10 2021-04-30 广东科学技术职业学院 Device and method for separating welding loop grounding and control grounding of laser sensing intelligent welding robot

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