CN209078014U - A kind of sub- lid resistance welding assembly line of car sunroof motor - Google Patents
A kind of sub- lid resistance welding assembly line of car sunroof motor Download PDFInfo
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- CN209078014U CN209078014U CN201821718466.5U CN201821718466U CN209078014U CN 209078014 U CN209078014 U CN 209078014U CN 201821718466 U CN201821718466 U CN 201821718466U CN 209078014 U CN209078014 U CN 209078014U
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Abstract
The utility model discloses a kind of sub- lid resistance welding assembly lines of car sunroof motor, including resistance welding assembly line, electric control system, welding head, resistance welder；The resistance welding assembly line includes only two resistance welders, welding post one, two, three, four, five and six, welding template transmitting assembly line, welding template turning mechanism and welding template shelves knock-off gear；The sub- lid resistance welding assembly line of the utility model car sunroof motor, realize that two resistance welders of one man operation are carried out while being welded to 6 welding posts of product, operator is only needed to be put on the product to tray tool that need to be welded, and it is welded respectively according to the pre-set welding parameter of each welding post, whole process carries out control by PLC and is performed fully automatic, and judges automatically weld displacement, detects welding current automatically, improves working efficiency and product quality, reduction personnel investment.
Description
Technical field
The utility model relates to the technical fields of the sub- lid resistance welding of skylight motor, in particular to car sunroof motor lid
Resistance welding assembly line.
Background technique
Electric resistance welding method has been quickly grown since coming out at the end of the 19th century, is looked forward to especially with mass production such as auto industrys
The rise of industry, application are increasingly extensive.According to statistics, resistance welding method has accounted for 1/4 or so of entire welding workload at present.It
It is the blank preparation of components, one of the important process method of sub-assembly manufacture.Automotive window motor is that one kind is mounted on car
On skylight, the mechanism for opening and closing movement for providing vehicle window, Full automatic resistance welding is production car sunroof motor lid
The machine being resistance welded.Existing resistance welding machine plant capacity is big, and automatic and mechanical degree is higher, make equipment at
This is higher, maintenance is more difficult, and common high-power single-phase AC welding set is unfavorable for the normal operation of power grid, working efficiency
Low, welding quality unstable.
Utility model content
Purpose of the utility model is to solve disadvantages existing in the prior art, and a kind of car sunroof horse proposed
Up to sub- lid resistance welding assembly line.
To achieve the goals above, the utility model adopts the technical scheme that
A kind of sub- lid resistance welding assembly line of car sunroof motor, it is characterised in that: including resistance welding assembly line, electrically
Control section, welding head, resistance welder；
The resistance welding assembly line includes only two resistance welders, welding post one, two, three, four, five and six,
Weld template transmitting assembly line, welding template turning mechanism and welding template shelves knock-off gear；
Only two resistance welders include MiYachi resistance welder one and rice Asia resistance welder two, the meter Ya
Resistance welder one is parallel on the welding head of welding post one, welding post two, welding post three, rice Asia resistance welding
Two are parallel to welding post four, welding post five, welding post six；
When to product carry out welded type by PLC program control welding post one, welding post two, welding post three or
Welding post four, welding post five, welding post six are converted to, and an only welding head clamps product and carries out solder joint weldering
It connects；
Welding head unclamps product after the completion of station welding, another head of the same welding machine parallel connection presss from both sides immediately
Tight product is welded to realize that two welding machines carry out timesharing welding to a solder joint of product；
The welding template transmitting assembly line is responsible for transmitting tray tool；
The welding template turning mechanism is responsible for that other direction will be transported to after the tray tool of corner is rotated by 90 °
Assembly line；
The welding Shuttering blind stop mechanism is responsible for being put into and remove position in the positions such as welding post or welding and product
It sets gear and stops tray tool, and the tray tool that product is welded is let pass；
The electrical control includes PLC, man-machine interface, sensor composition；
The welding head includes folder welding cylinder, soldering tip disengaging cylinder, welding electrode, welding pressure sensor, welding position
Displacement sensor, folder welding mechanism, Welding head moving mechanism.
Further, the resistance welder is using 2 MiYachi ISB-800A.
Further, the resistance welder welds 6 solder joints of skylight motor lid, and solder joint 1 is by welding post
One completes welding, and solder joint 2 is completed to weld by welding post two, and solder joint 3 is completed to weld by welding post three, and solder joint 4 is by Welder
Welding is completed in position four, and solder joint 5 has welding five to complete welding, and solder joint 6 is completed to weld by welding post six.
Further, the welding template transmitting assembly line is the direction operation to circulate according to product tray, connects total electricity
Behind source, solder joint number is set first, and whether checking tool fixture is consistent with workpiece, and whether each instrument shows normally, will be unwelded
Product is put into tray tool, and workpiece Automatic-clamping, stepper motor drive tray tool operation,Tray tool is put into waiting
It welds in template tooling, into current welding template tooling, welding head welds it, by welding post one, weldering
Station two, welding post three are connect, runs to turning mechanism, the turning mechanism is responsible for will be by the tray tool rotation 90 of corner
The assembly line of other direction is transported to after degree, then pass through welding post four, welding post five, welding post six, using turn
Operational sequence is completed in bender structure, entire welding, and the gear stop mechanism is to remove workpiece product.
Further, the folder welding cylinder is to provide clamping force for folder welding mechanism；It is that soldering tip moves that the soldering tip, which is detached from cylinder,
Motivation structure provides soldering tip breakaway force；The welding electrode is resistance welding electrode；The welding pressure sensor is monitored resistance
The pressure sensor of the welding of welding；The weld displacement sensor is the sensor of monitored resistance weld displacement；The folder weldering
Mechanism is the mechanism of weld clamp solder joint.
Compared with prior art, the utility model beneficial effect achieved is:
The sub- lid resistance welding assembly line of car sunroof motor realizes 6 welderings of two resistance welders of one man operation to product
It connects station to carry out while welding, it is only necessary to which operator is put on the product to tray tool that need to be welded, and according to each Welder
The pre-set welding parameter in position is welded respectively, and whole process carries out control by PLC and is performed fully automatic, and is judged automatically
Weld displacement detects welding current automatically, improves working efficiency and product quality, reduces personnel's investment.
Detailed description of the invention
Attached drawing is used to provide a further understanding of the present invention, and constitutes part of specification, practical with this
Novel embodiment is used to explain the utility model together, does not constitute limitations of the present invention.In the accompanying drawings:
Fig. 1 is the main schematic diagram of the sub- lid resistance welding assembly line of car sunroof motor of the utility model embodiment.
Fig. 2 is the electric drawings of the sub- lid resistance welding assembly line of car sunroof motor of the utility model embodiment.
Fig. 3 is the product weldering of the welding of the sub- lid resistance welding assembly line of car sunroof motor of the utility model embodiment
The point location drawing.
Fig. 4 is the sensor signal input of the sub- lid resistance welding assembly line of car sunroof motor of the utility model embodiment
Circuit 1.
Fig. 5 is the sensor signal input of the sub- lid resistance welding assembly line of car sunroof motor of the utility model embodiment
Circuit 2.
Fig. 6 is that the solenoid valve of the sub- lid resistance welding assembly line of car sunroof motor of the utility model embodiment exports back
Road.
Fig. 7 is the displacement sensor and pressure of the sub- lid resistance welding assembly line of car sunroof motor of the utility model embodiment
Force snesor circuit.
In figure: resistance welding assembly line 1, welding post 1, welding post 2 12, welding post 3 13, welding post
4 14, welding post 5 15, welding post 6 16, welding head 111 is current to weld template tooling 112, waits form fixer to be welded
113 are filled, template turning mechanism 20 is welded, welding template transmits assembly line 21, welds Shuttering blind stop mechanism 22, and product is completed in welding
It is put into tray tool 23, unwelded product is put into tray tool 24, product tray circulation direction 25, MiYachi resistance welder one
100, MiYachi resistance welder 2 200, conducting copper 30, electrical control 2, folder welding cylinder 201, soldering tip disengaging cylinder 202, welding
Electrode 203, welding pressure sensor 204, weld displacement sensor 205 press from both sides welding mechanism 206, Welding head moving mechanism 207, solder joint
One 301, solder joint 2 302, solder joint 3 303, solder joint 4 304, solder joint 5 305, solder joint 6 306.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1-7 is please referred to, technical solution provided by the utility model: the sub- lid resistance welding assembly line packet of car sunroof motor
Include resistance welding assembly line 1, electric control system 2, welding head 111, resistance welder 3.Realize two electric resistance weldings of one man operation
Machine 3 is carried out while being welded to 6 solder joint stations of product, it is only necessary to which operator is put into the product that need to weld to unwelded product
It is put into tray tool 24, and is welded respectively according to the pre-set welding parameter of each welding post, whole process is logical
Cross PLC carry out control be performed fully automatic.
Resistance welding assembly line 1 only have 2 resistance welders 3, the resistance welder 3 include MiYachi resistance welder 1,
The sub- resistance welder 2 200 of rice, rice Asia resistance welder 1 are parallel to welding post 1, welding post 2 12, Welder
On the welding head 111 of position 3 13, rice Asia resistance welding 2 200 is parallel to welding post 4 14, welding post 5 15, weldering
Connect station 6 16.The welding requirements simultaneously of 6 stations need to be met simultaneously.Weldering is controlled by PLC program when carrying out welded type to product
It connects station 1, welding post 2 12, welding post 3 13 or is converted to welding post 4 14, welding post 5 15, welding
Station 6 16, only one welding head 111 clamp product and carry out solder joint welding, the welding head after the completion of station welding
111 unclamp product, another head of the same welding machine parallel connection clamps product immediately and welded to realize 2 welding machines to production
6 solder joints of product carry out the function of timesharing welding, improve welding machine utilization rate.
The resistance welding assembly line wire body 1 is by welding template transmitting assembly line 21, welding template turning mechanism 20 and weldering
Connect the composition of template shelves knock-off gear 22.The welding template transmitting assembly line 1 is responsible for transmitting tray tool；The welding mould
Plate turning mechanism 20 is responsible for that the assembly line of other direction will be transported to after the tray tool of corner is rotated by 90 °；The weldering
Shuttering blind stop mechanism 22 is connect to be responsible for being put into and removing position in the positions such as welding post or welding and product and keep off stopping pallet
Tooling, and the tray tool that product is welded is let pass.Welding template transmitting 21 line of flowing water is circulated according to product tray
Direction operation set solder joint number first, whether checking tool fixture is consistent with workpiece, each instrument after connecting general supply
Whether show normally, unwelded product is put into tray tool, workpiece Automatic-clamping, stepper motor drive tray tool fortune
Tray tool the form fixer to be welded such as is put into and filled in 113 by row, into current welding template tooling 112, welding head pair
It is welded, and by welding post 1, welding post 2 12, welding post 3 13, runs to turning mechanism 20, and described turn
Bender structure 20 is responsible for that the assembly line of other direction will be transported to after the tray tool of corner is rotated by 90 °, then by welding
Station 4 14, welding post 5 15, welding post 6 16, using turning mechanism 20, operational sequence is completed in entire welding, described
Keeping off stop mechanism is to remove workpiece product.
The electrical control 2 includes PLC, man-machine interface, various sensors and electric wiring.Sensor includes Baruch husband
BES M12MI-NSC40B-S04G, magnetic sensor SMC B9L.
The welding head 111 includes folder welding cylinder 201, soldering tip disengaging cylinder 202, welding electrode 203, welding pressure biography
Sensor 204, weld displacement sensor 205, folder welding mechanism 206, Welding head moving mechanism 207.The folder welding cylinder 201 is for folder weldering
Mechanism 206 provides clamping force；It is that Welding head moving mechanism 207 provides soldering tip breakaway force that the soldering tip, which is detached from cylinder 202,；The welding
Electrode 203 is resistance welding electrode；The welding pressure sensor 204 is the pressure sensor of the welding of monitored resistance welding；
The weld displacement sensor 205 is the sensor of monitored resistance weld displacement；The folder welding mechanism 206 is weld clamp solder joint
Mechanism.
When the Product jointing of each station is completed, keep off 22 clearance tray tool of stop mechanism, the tray tool of holding fix into
Enter that welding position etc. is to be welded, and so on realize the Full-automatic welding of product, when carrying product tray is along product tray stream
When turning direction 25 and covering 6 welding posts, the welding that soldered product completes this product is manually taken out.
The sub- lid resistance welding assembly line of the utility model car sunroof motor realizes two resistance welders of one man operation to production
6 welding posts of product are carried out while being welded, it is only necessary to and operator is put on the product to tray tool that need to be welded, and according to
The pre-set welding parameter of each welding post is welded respectively, and whole process carries out control by PLC and is performed fully automatic,
Weld displacement is judged automatically, welding current is detected automatically, improves working efficiency and product quality, reduction personnel investment.
Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention, it is not limited to this
Utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art
For, it is still possible to modify the technical solutions described in the foregoing embodiments, or to part of technical characteristic
It is equivalently replaced.Within the spirit and principle of the utility model, any modification, equivalent replacement, improvement and so on,
It should be included within the scope of protection of this utility model.
Claims (5)
1. a kind of sub- lid resistance welding assembly line of car sunroof motor, it is characterised in that: including resistance welding assembly line, electric-controlled
Make part, welding head, resistance welder；
The resistance welding assembly line includes only two resistance welders, welding post one, two, three, four, five and six, welding
Template transmits assembly line, welding template turning mechanism and welding template shelves knock-off gear；
Only two resistance welders include MiYachi resistance welder one and rice Asia resistance welder two, rice Asia resistance
Welding machine one is parallel on the welding head of welding post one, welding post two, welding post three, and rice Asia resistance welding two is simultaneously
It is linked to welding post four, welding post five, welding post six；
Welding post one, welding post two, welding post three or conversion are controlled by PLC program when carrying out welded type to product
For welding post four, welding post five, welding post six, and an only welding head clamps product and carries out solder joint welding；
Welding head unclamps product after the completion of station welding, another head of the same welding machine parallel connection clamps production immediately
Product are welded to realize that two welding machines carry out timesharing welding to a solder joint of product；
The welding template transmitting assembly line is responsible for transmitting tray tool；
The welding template turning mechanism is responsible for that the stream of other direction will be transported to after the tray tool of corner is rotated by 90 °
Waterline；
The welding Shuttering blind stop mechanism is responsible for being put into and remove position gear in the positions such as welding post or welding and product
Stop tray tool, and the tray tool that product is welded is let pass；
The electrical control includes PLC, man-machine interface, sensor composition；
The welding head includes folder welding cylinder, soldering tip disengaging cylinder, welding electrode, welding pressure sensor, weld displacement biography
Sensor, folder welding mechanism, Welding head moving mechanism.
2. the sub- lid resistance welding assembly line of car sunroof motor according to claim 1, it is characterised in that: the electric resistance welding
Machine is using 2 MiYachi ISB-800A.
3. the sub- lid resistance welding assembly line of car sunroof motor according to claim 1 or 2, it is characterised in that: the electricity
Welding binder welds 6 solder joints of skylight motor lid, and solder joint 1 is completed to weld by welding post one, and solder joint 2 is by Welder
Welding is completed in position two, and solder joint 3 is completed to weld by welding post three, and solder joint 4 is completed to weld by welding post four, and solder joint 5 has welding
Five complete welding, and solder joint 6 is completed to weld by welding post six.
4. the sub- lid resistance welding assembly line of car sunroof motor according to claim 1, it is characterised in that: the welding mould
Plate transmitting assembly line is the direction operation to circulate according to product tray, and the welding template turning mechanism is responsible for will be by corner
Tray tool is transported to the assembly line of other direction after being rotated by 90 °, by welding post four, welding post five, welding post
Six, using turning mechanism, operational sequence is completed, the welding Shuttering blind stop mechanism is to remove workpiece product.
5. the sub- lid resistance welding assembly line of car sunroof motor according to claim 1, it is characterised in that: the folder welds gas
Cylinder is to provide clamping force for folder welding mechanism；It is that Welding head moving mechanism provides soldering tip breakaway force that the soldering tip, which is detached from cylinder,；The weldering
Receiving electrode is resistance welding electrode；The welding pressure sensor is the pressure sensor of the welding of monitored resistance welding；It is described
Weld displacement sensor is the sensor of monitored resistance weld displacement；The folder welding mechanism is the mechanism of weld clamp solder joint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821718466.5U CN209078014U (en) | 2018-10-23 | 2018-10-23 | A kind of sub- lid resistance welding assembly line of car sunroof motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821718466.5U CN209078014U (en) | 2018-10-23 | 2018-10-23 | A kind of sub- lid resistance welding assembly line of car sunroof motor |
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| Publication Number | Publication Date |
|---|---|
| CN209078014U true CN209078014U (en) | 2019-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821718466.5U Active CN209078014U (en) | 2018-10-23 | 2018-10-23 | A kind of sub- lid resistance welding assembly line of car sunroof motor |
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| CN (1) | CN209078014U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112222684A (en) * | 2020-09-21 | 2021-01-15 | 中联重科股份有限公司 | Welding manufacturing system and welding manufacturing method for structural member, and storage medium |
-
2018
- 2018-10-23 CN CN201821718466.5U patent/CN209078014U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112222684A (en) * | 2020-09-21 | 2021-01-15 | 中联重科股份有限公司 | Welding manufacturing system and welding manufacturing method for structural member, and storage medium |
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