CN210413185U - Welding system - Google Patents
Welding system Download PDFInfo
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- CN210413185U CN210413185U CN201920970631.4U CN201920970631U CN210413185U CN 210413185 U CN210413185 U CN 210413185U CN 201920970631 U CN201920970631 U CN 201920970631U CN 210413185 U CN210413185 U CN 210413185U
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- 238000003466 welding Methods 0.000 title claims abstract description 339
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 63
- 229910052802 copper Inorganic materials 0.000 claims abstract description 63
- 239000010949 copper Substances 0.000 claims abstract description 63
- 230000007246 mechanism Effects 0.000 claims description 36
- 238000001514 detection method Methods 0.000 claims description 15
- 230000002159 abnormal effect Effects 0.000 claims description 5
- 238000004891 communication Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 4
- 230000005856 abnormality Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- 230000007306 turnover Effects 0.000 description 1
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Abstract
The utility model relates to an automobile welding technical field discloses a welding system, including fixture device and welding robot, fixture device includes first welding electrode group, a plurality of welder and a plurality of clamping device, welding robot includes at least a pair of circular telegram electrode, treat the welding workpiece through a plurality of clamping device clamp, and press from both sides the tight preset welding position who treats the welding workpiece with welder's electrode clamp, the circular telegram electrode of rethread welding robot is to first welding copper circular telegram, thereby make and correspond the electrode of the welder of being connected with first welding copper and carry out the circular telegram welding, it leads to welding inefficiency to have avoided among the prior art welding workpiece to come the welding position on the work piece through artifical handheld welder and alignment work piece, thereby welding efficiency has been improved.
Description
Technical Field
The utility model relates to an automobile welding technical field especially relates to a welding system.
Background
In the production of automobiles, many parts of automobiles are joined in the form of welding. At present, in an automobile welding process, a welding gun is usually manually held and aligned to a welding point on a workpiece to directly weld the workpiece, but the welding efficiency is low due to the manual operation of the welding gun.
SUMMERY OF THE UTILITY MODEL
An object of the embodiment of the utility model is to provide a welding system, it can improve welding efficiency.
In order to solve the technical problem, an embodiment of the present invention provides a welding system, including a clamping device and a welding robot;
the fixture device comprises a first welding electrode group, a plurality of welding guns and a plurality of clamping devices, wherein the first welding electrode group comprises a plurality of pairs of first welding copper plates, each welding gun comprises a pair of electrodes, and the electrodes of the welding guns are correspondingly connected with the first welding copper plates; the welding gun comprises a clamping device, a welding gun and a welding head, wherein the clamping device is used for clamping a workpiece to be welded, and an electrode of the welding gun is used for clamping a preset welding position of the workpiece to be welded;
the welding robot comprises at least one pair of electrified electrodes, and the electrified electrodes are used for clamping the first welding copper plate correspondingly connected with the welding gun, so that the electrodes of the welding gun correspondingly connected with the first welding copper plate are electrified and welded.
Preferably, the first welding copper plates are sequentially arranged horizontally, the welding robot further comprises a linear moving mechanism, the at least one pair of powered electrodes are arranged on the linear moving mechanism, and the linear moving mechanism is used for driving the at least one pair of powered electrodes to move, so that the powered electrodes and the corresponding first welding copper plates are arranged oppositely.
Preferably, the jig device further includes a second welding electrode group including a plurality of pairs of second welding copper plates, the electrodes of the welding torch being connected to the second welding copper plates in correspondence, and the second welding copper plates are used for manual energization to perform energization welding in an abnormal condition on the electrodes of the welding torch connected to the second welding copper plates in correspondence.
Preferably, the fixture device further comprises a switching device, the switching device comprises a linear driving mechanism and a swing driving mechanism, the welding gun is respectively connected to the linear driving mechanism and the swing driving mechanism, and the linear driving mechanism drives the welding gun to move linearly and the swing driving mechanism drives the welding gun to swing so as to switch the welding position of the welding gun.
Preferably, the linear driving mechanism includes a first cylinder, a piston rod is disposed on the first cylinder, and the piston rod of the first cylinder is connected to the welding gun, so that the piston rod of the first cylinder extends or retracts to drive the welding gun to move.
Preferably, the swing driving mechanism includes a second cylinder, a piston rod is disposed on the second cylinder, the piston rod of the second cylinder is hinged to the welding gun, and the welding gun is driven to swing by extending or retracting the piston rod of the second cylinder.
Preferably, the welding system further comprises a clamping-in-place detection device, and the clamping-in-place detection device is used for detecting the clamping-in-place state of the clamping device.
Preferably, the welding system further comprises a welding gun in-position opening detection device, and the welding gun in-position opening detection device is used for detecting the in-position opening state of the welding gun.
Preferably, the welding system further includes a frame, the plurality of welding guns and the plurality of clamping devices are mounted in front of the frame, the first welding electrode group is mounted in rear of the frame, and the plurality of second welding copper plates are disposed on left and right sides of the frame.
Preferably, the welding system further comprises a human-machine interface, and the human-machine interface is mounted behind the rack.
The embodiment of the utility model provides a welding system, including fixture device and welding robot, fixture device includes first welding electrode group, a plurality of welder and a plurality of clamping device, welding robot includes at least a pair of circular telegram electrode, treat welding workpiece through a plurality of clamping device clamp, and clamp welding gun's electrode at the preset welding position who treats welding workpiece, circular telegram electrode to first welding copper of rethread welding robot is circular telegram, thereby make and correspond the electrode of the welder of being connected with first welding copper and carry out the circular telegram welding, it leads to welding inefficiency to have avoided among the prior art to weld workpiece through artifical handheld welder and the solder joint position of aiming at on the work piece, thereby welding efficiency has been improved.
Drawings
Fig. 1 is a schematic structural view of a clamping device in an embodiment of the present invention;
fig. 2 is a schematic view of another angle of the clamping device in an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a welding robot in an embodiment of the present invention;
fig. 4 is an assembly diagram of a welding gun and a linear moving mechanism of the welding robot in the embodiment of the present invention;
fig. 5 is a schematic view of the assembly of the welding gun and the switching device in the embodiment of the present invention;
fig. 6 is a schematic view of another angle assembly of the welding gun and the switching device in the embodiment of the present invention;
fig. 7 is a schematic structural view of a clamping device in an embodiment of the present invention;
wherein, 1, a frame; 2. a human-machine operation interface; 3. a photoelectric tube protection device;
100. a clamp device; 12. a welding gun of the fixture device; 121. an electrode of a welding gun of the fixture device; 13. a clamping device; 131. a pillar; 132. a fixed block; 133. a compression block; 134. a drive structure; 14. a first welded copper plate; 15. a first cylinder; 151. a piston rod of the first cylinder; 16. a second cylinder; 161. a piston rod of the second cylinder; 17. a second welded copper plate;
200. a welding robot; 22. a welding gun of the welding robot; 221. a powered electrode; 23. a linear movement mechanism; 231. a motor; 232. a slide rail; 24. an operation panel; 25. a transformer.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
The utility model discloses an in the explanation, the description of upper and lower, left and right, preceding and back equal position and top and bottom is all injectd to fig. 2, and when fixture device's placing means changed, the description of its corresponding position and top and bottom will also change according to placing means's change, the utility model discloses do not describe herein repeatedly.
Referring to fig. 1 to 3, a welding system according to a preferred embodiment of the present invention includes a clamping device 100 and a welding robot 200;
the fixture device 100 comprises a first welding electrode group, a plurality of welding guns 12 and a plurality of clamping devices 13, wherein the first welding electrode group comprises a plurality of pairs of first welding copper plates 14, each welding gun 12 comprises a pair of electrodes, and the electrodes of the welding guns 12 are correspondingly connected with the first welding copper plates 14; the clamping device 13 is used for clamping a workpiece to be welded, and the electrode 121 of the welding gun 12 is used for clamping at a preset welding position of the workpiece to be welded; wherein the electrodes 121 of the welding guns 12 are correspondingly connected with the first welding copper plates 14, that is, the electrodes 121 on the plurality of welding guns 12 are correspondingly connected with a plurality of pairs of first welding copper plates 14 one by one;
the welding robot 200 includes at least one pair of current-carrying electrodes 221, and the current-carrying electrodes 221 are configured to clamp the first welding copper plate 14 connected to the welding torch 12, thereby performing current-carrying welding on the electrode 121 of the welding torch 12 connected to the first welding copper plate 14.
The embodiment of the utility model provides an in, it treats welding workpiece to press from both sides tightly through a plurality of clamping device 13, and press from both sides the tight preset welding position who treats welding workpiece with electrode 121 of welder 12, the circular telegram electrode 221 of rethread welding robot 200 is to first welding copper 14 circular telegram, thereby make and correspond electrode 121 of welder 12 of being connected with first welding copper 14 and carry out circular telegram welding, it leads to welding inefficiency to have avoided among the prior art welding workpiece to come welding workpiece through artifical handheld welder and aim at the solder joint position on the work piece, consequently, the manual welder of staff's operation removes man-hour has been reduced, welding efficiency is improved, the cost of labor has been reduced simultaneously. In addition, to some operation posture degree of difficulty height, be difficult for the individual solder joints of business turn over rifle, through the utility model discloses welding system welds, can reduce staff's the operation degree of difficulty.
In the embodiment of the present invention, in order to improve the automation degree of the welding system, the fixture device 100 in this embodiment further includes a first control device, the first control device is configured to control the clamping device 13 to clamp the workpiece to be welded, and the first control device is further configured to control the welding gun 12 to move, so that the electrode 121 of the welding gun 12 is clamped at the preset welding position of the workpiece to be welded;
the welding robot 200 further comprises a second control device; the first control device and the second control device are connected in communication to control the current-carrying electrode 221 to clamp the first welding copper plate 14 connected to the welding torch 12, thereby performing current-carrying welding on the electrode 121 of the welding torch 12 connected to the first welding copper plate 14. Preferably, the first control device and the second control device are connected through a network module, and are connected in a field bus communication mode, and in addition, the first control device and the second control device can be connected through an aviation plug.
In the present embodiment, the welding gun 12 is preferably an indirect welding gun. The first copper welding plate 14 and the electrode 121 of the welding gun 12 may be electrically connected by a cable. Preferably, the first control device and the second control device are connected through a network module, and are connected in a field bus communication mode, and in addition, the first control device and the second control device can be connected through an aviation plug. In addition, by installing the welding gun 22 on the welding robot 200, the powered electrode 221 of the welding robot 200 is an electrode of the welding gun 22 on the welding robot 200, and in addition, the welding gun of the welding robot 200 can be powered through the transformer 25, and of course, the powered electrode 221 of the welding robot 200 can also be installed in other manners, which is not described herein more. Further, an operation panel 24 may be provided on the welding robot 200 to facilitate the operation of the welding robot 200.
Referring to fig. 1 and 3, the first copper welding plates 14 are sequentially and horizontally arranged, the welding robot 200 further includes a linear moving mechanism 23, the at least one pair of conductive electrodes 221 are disposed on the linear moving mechanism 23, and the second control device is electrically connected to the linear moving mechanism 23 to control the linear moving mechanism 23 to drive the at least one pair of conductive electrodes 221 to move, so that the conductive electrodes 221 are disposed opposite to the corresponding first copper welding plates 14. Specifically, the linear movement mechanism 23 includes a motor 231 and a slide rail 232, the motor 231 drives the welding gun 22 on the welding robot 200 to make a linear reciprocating motion on the slide rail 232, so that the powered electrode 221 of the welding gun 22 of the welding robot 200 makes a linear motion, therefore, when switching the welding position, only the welding gun 22 of the welding robot 200 needs to make a linear motion, the moving track of the welding gun of the welding robot 200 is very simple, the invalid time in the welding process is greatly reduced, and the difficulty of the welding operation and the labor intensity are reduced.
In a specific implementation, when a welding abnormality occurs in the welding robot 200, the welding operation of the welding robot 200 may be interrupted, and after the abnormality cause is eliminated, the alarm is eliminated and the welding is continued to be completed. When welding of all welding spots cannot be continuously completed, separate repair welding can be performed, for example, when welding of some welding spot positions is poor due to oil or foreign matter existing on a workpiece to be welded, separate repair welding can be performed by staff, so that the powered electrode 221 of the welding robot 200 powers on the first welding copper plate 14 corresponding to the welding spot position, and the welding gun 12 connected to the first welding copper plate 14 again powers on the welding spot position.
As shown in fig. 1 and 2, in order to improve the capability of the welding in an abnormal situation, the fixture apparatus 100 in this embodiment further includes a second welding electrode group including a plurality of pairs of second welding copper plates 17, the plurality of electrodes 121 on the welding gun 12 are connected to the plurality of pairs of second welding copper plates 17 in a one-to-one correspondence manner, and the second welding copper plates 17 are used for manually applying current to electrically weld the electrodes 121 of the welding gun 12 connected to the second welding copper plates 17 in an abnormal situation. In addition, the second copper welding plate 17 and the electrode 121 of the welding gun 12 may be electrically connected by a cable.
The embodiment of the utility model provides an in, through setting up the second welding electrode group, when welding robot 200 trouble, the staff accessible is handheld to hang the spot welding rifle right the second welding copper 17 is switched on, make with the second welding copper 17 corresponds the connection welder 12's electrode 121 carries out the circular telegram welding under the abnormal conditions. In a specific implementation, an LED indicator lamp may be further provided to guide the staff to perform manual welding, that is, an LED indicator lamp is provided beside each second welding copper plate 17, and when which welding gun 12 needs to be subjected to power-on welding, the LED indicator lamp beside the second welding copper plate 17 corresponding to the welding gun 12 is turned on, so as to guide the staff to perform power-on welding on the second welding copper plate 17 at the turned-on LED indicator lamp.
As shown in fig. 1 to 3, in order not to affect the welding work when the welding robot 200 malfunctions, the welding system in this embodiment further includes a frame 1, the plurality of welding guns 12 and the plurality of clamping devices 13 are installed in front of the frame 1, the first welding electrode group is installed in the rear of the frame 1, and the plurality of second welding copper plates 17 are provided on both left and right sides of the frame 1. The welding system further comprises a human-machine operation interface 2, the human-machine operation interface 2 is electrically connected with the first control device, and the human-machine operation interface 2 is installed behind the rack 1. The welding robot 200 is located on the same side of the first welding electrode group, that is, the welding robot 200 is located behind the rack 1, when the welding robot 200 fails, a maintenance worker maintains the welding robot 200 behind the rack 1, and a worker performing welding can perform power-on welding operation on the second electrode group on the left and right sides of the rack 1, so that the welding operation can be continued. In the embodiment of the present invention, the number of the welding guns 12 of the jig device 100 is preferably 10, the number of welding guns 22 of the welding robot 200 is preferably 1, the number of the first welding copper plates 14 is preferably 10, the number of the second welding copper plates 17 is preferably 10, wherein 5 of the second copper welding plates 17 are arranged on the left side of the frame 1, the other 5 of the second copper welding plates 17 are arranged on the right side of the frame 1, it is thus possible to arrange 2 personnel to handle the second copper welding plates 17 on the left and right side of the frame 1 respectively, of course, the number of the welding guns 12 of the fixture apparatus 100, the number of the welding guns 22 of the welding robot 200, the number of the first welding copper plates 14, and the number of the second welding copper plates 17 may be set to other numbers according to actual use requirements, and further description is not repeated here.
In the embodiment of the present invention, the fixture apparatus 100 further includes a switching device, the first control device is electrically connected to the switching device, the switching device includes a linear driving mechanism and a swing driving mechanism, the welding gun is respectively connected to the linear driving mechanism and the swing driving mechanism, by the first control device controlling the linear driving mechanism to drive the welding gun 12 to move linearly and the first control device to control the swing driving mechanism to drive the welding gun 12 to swing, so as to switch the welding position of the welding gun 12. Through setting up the auto-change over device to with welder 12 switches over different welding positions, thereby be convenient for welder 12 is to the welding of the different solder joints of the work piece of waiting to weld after the switching position, make full use of welder 12, consequently can effectively reduce welder 12's quantity, be favorable to welding system miniaturization design has reduced manufacturing cost simultaneously.
Referring to fig. 5 and 6, preferably, the linear driving mechanism includes a first cylinder 15, a piston rod 151 is disposed on the first cylinder 15, the piston rod 151 of the first cylinder 15 is connected to the welding gun 12, and the first control device controls the piston rod 151 of the first cylinder 15 to extend or retract so as to drive the welding gun 12 to move; the swing driving mechanism comprises a 16 second cylinder, a piston rod 161 is arranged on the 16 second cylinder, the piston rod 161 of the second cylinder 16 is hinged to the welding gun 12, and the first control device controls the piston rod 161 of the second cylinder 16 to extend or retract so as to drive the welding gun 12 to swing. The piston rod 151 of the first air cylinder 15 extends or retracts to drive the welding gun 12 to move, and the piston rod 161 of the second air cylinder 16 extends or retracts to drive the welding gun 12 to swing, so that the welding gun 12 can be flexibly switched to different welding positions, and welding of different welding points of the workpiece to be welded by the welding gun 12 after the position is switched is facilitated.
Referring to fig. 7, the clamping device 13 includes a support column 131, a fixed block 132, a pressing block 133, and a driving structure 134, the fixed block 132 is connected to the support column 131, the driving structure 134 is installed on the support column 131, the pressing block 133 is connected to an output end of the driving structure 134, when the clamping device 13 clamps a workpiece to be welded, the pressing block 133 can be driven by the driving structure 134 to press the workpiece to be welded to the fixed block 132, and when the clamping device 13 is opened, the pressing block 133 can be driven by the driving structure 134 to move in a direction away from the fixed block 132. Of course, the clamping device 13 may also adopt other clamping manners in the prior art, and only needs to be able to firmly clamp the workpiece to be welded, which is not described herein further.
In the embodiment of the present invention, the welding system further includes a clamping in-place detection device (not shown in the figure), the clamping in-place detection device is used for detecting the clamping in-place state of the clamping device 13, and the first control device is electrically connected to the clamping in-place detection device. The welding system further comprises a welding gun opening in-place detection device (not shown in the figure), the welding gun opening in-place detection device is used for detecting the opening in-place state of the welding gun, and the first control device is electrically connected with the welding gun opening in-place detection device. In a specific implementation, the clamping in-place state of the clamping devices 13 and the welding gun opening in-place state can be detected through detection switches, each clamping in-place detection device corresponds to one clamping device 13, and each welding gun opening in-place detection corresponds to one welding gun.
Referring to fig. 2, the welding system in this embodiment further includes a photodiode protection device 3, and the photodiode protection device 3 is installed at the bottom of the rack 1. By arranging the photoelectric tube protection device 3 in the prior art, the operation safety of workers is improved.
In summary, the embodiment of the present invention provides a welding system, which includes a clamping device 100 and a welding robot 200, wherein the clamping device 100 includes a first control device, a first welding electrode set, a plurality of welding guns and a plurality of clamping devices 13, the welding robot 200 includes a second control device and at least a pair of powered electrodes 221, the first control device and the second control device are in communication connection, the work to be welded is clamped by the plurality of clamping devices 13, and the electrode 121 of the welding gun 12 is clamped at a preset welding position of the work to be welded, and the first welding copper plate 14 is energized by the energizing electrode 221 of the welding robot 200, therefore, the electrode 121 of the welding gun 12 correspondingly connected with the first welding copper plate 14 is electrified and welded, and the problem that the welding efficiency is low due to the fact that the welding gun is manually held and the welding spot position on the workpiece is aligned to weld the workpiece in the prior art is avoided, and the welding efficiency is improved.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.
Claims (10)
1. A welding system is characterized by comprising a clamping device and a welding robot;
the fixture device comprises a first welding electrode group, a plurality of welding guns and a plurality of clamping devices, wherein the first welding electrode group comprises a plurality of pairs of first welding copper plates, each welding gun comprises a pair of electrodes, and the electrodes of the welding guns are correspondingly connected with the first welding copper plates; the welding gun comprises a clamping device, a welding gun and a welding head, wherein the clamping device is used for clamping a workpiece to be welded, and an electrode of the welding gun is used for clamping a preset welding position of the workpiece to be welded;
the welding robot comprises at least one pair of electrified electrodes, and the electrified electrodes are used for clamping the first welding copper plate correspondingly connected with the welding gun, so that the electrodes of the welding gun correspondingly connected with the first welding copper plate are electrified and welded.
2. The welding system according to claim 1, wherein said first copper welding plates are arranged in a horizontal row in sequence, and said welding robot further comprises a linear moving mechanism, said at least one pair of powered electrodes being provided on said linear moving mechanism, said linear moving mechanism being configured to move said at least one pair of powered electrodes so that said powered electrodes are arranged opposite to said corresponding first copper welding plates.
3. The welding system of claim 1, wherein said fixture apparatus further comprises a second welding electrode set comprising a plurality of pairs of second welding copper plates, said electrodes of said welding torch being correspondingly connected to said second welding copper plates, said second welding copper plates being adapted to be manually energized to cause said electrodes of said welding torch correspondingly connected to said second welding copper plates to perform abnormal energized welding.
4. The welding system of any of claims 1-3, wherein the fixture apparatus further comprises a switching device, the switching device comprising a linear drive mechanism and an oscillating drive mechanism, the welding torch being coupled to the linear drive mechanism and the oscillating drive mechanism, respectively, whereby the linear drive mechanism drives the welding torch to move linearly and the oscillating drive mechanism drives the welding torch to oscillate to switch the welding position of the welding torch.
5. The welding system of claim 4, wherein the linear drive mechanism comprises a first cylinder having a piston rod, the piston rod of the first cylinder being coupled to the welding torch and being extended or retracted to move the welding torch.
6. The welding system of claim 4, wherein the swing actuator comprises a second cylinder having a piston rod, the piston rod of the second cylinder being pivotally connected to the welding torch such that the piston rod of the second cylinder extends or retracts to swing the welding torch.
7. The welding system of any one of claims 1-3, further comprising a clamp-in-place detection device to detect a clamp-in-place status of the clamping device.
8. A welding system as claimed in any one of claims 1 to 3, wherein said welding system further comprises a welding gun in-position opening detection means for detecting an in-position opening condition of said welding gun.
9. The welding system of claim 3, further comprising a frame, wherein said plurality of welding guns and said plurality of clamping devices are mounted on a front side of said frame, wherein said first welding electrode group is mounted on a rear side of said frame, and wherein said plurality of second copper welding plates are disposed on left and right sides of said frame.
10. The welding system of claim 9, further comprising a human interface mounted to a rear of the frame.
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CN201920970631.4U CN210413185U (en) | 2019-06-25 | 2019-06-25 | Welding system |
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CN201920970631.4U CN210413185U (en) | 2019-06-25 | 2019-06-25 | Welding system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110170779A (en) * | 2019-06-25 | 2019-08-27 | 广汽本田汽车有限公司 | Welding system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110170779A (en) * | 2019-06-25 | 2019-08-27 | 广汽本田汽车有限公司 | Welding system |
CN110170779B (en) * | 2019-06-25 | 2024-06-18 | 广汽本田汽车有限公司 | Welding system |
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