CN208303595U - A kind of scarce device of full automatic car piston of air-conditioning compressor punching - Google Patents

A kind of scarce device of full automatic car piston of air-conditioning compressor punching Download PDF

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Publication number
CN208303595U
CN208303595U CN201820584752.0U CN201820584752U CN208303595U CN 208303595 U CN208303595 U CN 208303595U CN 201820584752 U CN201820584752 U CN 201820584752U CN 208303595 U CN208303595 U CN 208303595U
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China
Prior art keywords
piston
hole
rushes
air
full automatic
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CN201820584752.0U
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沈中
沈一中
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Tongxiang Kaisheng Precision Machinery Co., Ltd
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TONGXIANG KAISHENG PRECISION MACHINERY Co Ltd
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Abstract

The utility model, which discloses a kind of full automatic car piston of air-conditioning compressor and rushes, lacks device and its working method, rushes the machine of lacking and feeding robot around workbench setting;Rushing the machine of lacking includes a cutter, and the cutting edge shape of cutter is matched with the shape for rushing notch on piston;Piston holder, which is internally provided with the through-hole one for placing piston and protrudes into for the cutter for rushing the machine of lacking, carries out the scarce through-hole two of punching;Hold out against blanking may be rotatably mounted on workbench with spanner through-hole mounting hole, and piston holder is in the U-shaped notch in wrench body, blanking spanner is held out against by left-right rotation, have respectively entered compact heap and knock-pin in the through-hole one of piston holder, to carry out compressing respectively in piston holder wait rush scarce piston and the scarce piston ejection piston holder completed will be rushed;The scarce device that rushes of the utility model design realizes automatic loading/unloading, and whole work process is not necessarily to manual intervention, high degree of automation, high production efficiency.

Description

A kind of scarce device of full automatic car piston of air-conditioning compressor punching
Technical field
The utility model relates to machine components blanking techniques fields, in particular, being related to a kind of full automatic car air-conditioning pressure Contracting machine piston, which rushes, lacks device and its working method.
Background technique
In the manufacturing procedure of automobile air conditioner compressor piston, wherein a process is to carry out rushing notch on piston, such as Fig. 1 institute Show, figure label 01 is notch, and the portion A is piston front, and the portion B is piston rear portion.
Existing piston is rushed to lack in process and be processed frequently with milling machinery, and this traditional processing mode low efficiency is unable to satisfy The requirement of mass production, while the machining accuracy of product, dependent on the qualification of operator, therefore the precision of product can not Control, while the product gap structure disunity processed every time, defect rate are high.
Therefore the scarce device that rushes for being suitable for producing in enormous quantities accordingly goes out, such as application No. is in 2016100404574 State's patent: a kind of tubing piercing die tool, the technical solution disclose a kind of mold scarce using tubing punching, which can make elongated Tubing accurate positioning, and stability is good, tubing is not likely to produce deformation, but the technical solution is simultaneously uncomfortable when rushing notch processing Notch processing is rushed for butt end type piston structure.
It is therefore desirable to design it is a kind of be exclusively used in automobile air conditioner compressor piston rush scarce device.
Utility model content
The purpose of the utility model is to overcome the above deficiencies in the existing technologies, and provide a kind of structure design conjunction Reason, the high efficiency full automatic car piston of air-conditioning compressor with automatic loading/unloading, which rushes, lacks device.
The technical scheme in the invention for solving the above technical problem is:
A kind of scarce device of full automatic car piston of air-conditioning compressor punching, including workbench, punching lack machine, feeding robot, work It plug holder and holds out against and blanking component automatically;The machine of lacking and the feeding robot of rushing is arranged around workbench;It is described to rush the machine of lacking The cutter that can be moved up and down including one;The cutter is arranged in a vertical direction, and rushing on the cutting edge shape and piston of cutter is scarce The shape of notch matches;The piston holder is fixed on the table, is internally provided with the through-hole for placing piston It one and is protruded into for the cutter for rushing the machine of lacking and carries out the scarce through-hole two of punching;The through-hole one is horizontally disposed, through-hole two It is arranged along the vertical direction, through-hole one and through-hole two are mutually vertically through connection;It is described automatically hold out against and blanking component include hold out against Blanking spanner, sliding block, connecting plate and motor;It is described to hold out against the wrench body and one that blanking spanner includes a plate-like structure Handle;By opening up a U-shaped notch in wrench body to form two opposite raised plates: left raised plate and right protrusion Plate is fixed with compact heap in left raised plate, is fixed with knock-pin in right raised plate;The compact heap and knock-pin are set relatively It sets;The handle is connected with wrench body;Mounting hole is offered in the wrench body, blanking spanner is held out against and passes through mounting hole It may be rotatably mounted on workbench, and piston holder is in the U-shaped notch in wrench body, is held out against down by left-right rotation Material spanner, has respectively entered compact heap and knock-pin in the through-hole one of piston holder, is located to carry out compressing respectively Wait rush scarce piston and the scarce piston ejection piston holder completed will be rushed in piston holder;The sliding block is hollow tubular knot Structure is set on the handle for holding out against blanking spanner;One end of the connecting plate and sliding block are hinged, the other end of connecting plate with The output shaft of motor is fixedly connected;The connecting plate is horizontally disposed;The motor is arranged vertically.
Preferably, the utility model further includes feeding vibration cylinder;The side of feeding robot is arranged in feeding vibration cylinder, For piston to be exported according to certain placing attitude.
Preferably, the side of workbench described in the utility model is further fixed on slideway, it is placed with below the end of slideway Body feed tank, the piston for rushing scarce completion drops into body feed tank by slideway to be stored.
Preferably, the pore size at one both ends of through-hole described in the utility model is inconsistent, one Inner structural shape of through-hole It is matched with the shape of piston, keeps the positioning of piston more acurrate.
Preferably, the shape for rushing notch on the cross-sectional shape and piston of through-hole two described in the utility model matches It closes.
Preferably, the cross-sectional shape of handle described in the utility model is rectangle, the inner hollow shape of the sliding block For rectangle.
Preferably, compact heap described in the utility model is cylindric.
Preferably, the angle between the center line of compact heap described in the utility model and the center line of knock-pin is blunt Angle.
Preferably, motor described in the utility model selects servo motor, precision is high, and velocity of rotation controllability is good, position Set precision height.
Full automatic car piston of air-conditioning compressor rushes the working method for lacking device, and its step are as follows:
(1) feeding robot is taken out out of feeding vibration cylinder wait rush scarce piston, will be placed into piston placement wait rush scarce piston In the through-hole one of box;
(2) start motor, the output shaft of motor drives connecting plate rotation, passes through sliding block, the rotation band fixed handle of connecting plate Swing, and then enter compact heap and knock-pin successively in the through-hole one of piston holder;When compact heap enters It will be after rushing scarce piston and compressing in through-hole one, motor pause, the cutter rushed on the machine of lacking at this time lowers into piston holder It carries out rushing notch movement in through-hole two;It is completed when piston rushes notch, cutter rises, and starts motor, and motor remains in operation, makes to eject Bar enters in through-hole one, and the piston for rushing notch completion is ejected piston holder;
(3) piston being ejected out of piston holder is fallen into the slideway of workbench side, and then is dropped into be located at and be slided In body feed tank below road end;
(4) it circuits sequentially.
The utility model compared with prior art, has the following advantages that and effect:
(1) feeding robot feeding is used, substitution is artificial, improves production efficiency;
(2) interior design of piston holder is used to place the through-hole one of piston, the Inner structural shape and piston of through-hole one Shape match, to make the accurate positioning of piston, it is ensured that the piston gap position that processes every time, shape are identical, Improve machining accuracy;
(3) it devises and holds out against and blanking component automatically, using swinging for servo motor driving handle, to make to compress Block and knock-pin successively enter in the through-hole one of piston holder;Compact heap be designed as it is cylindric, facilitate its enter through-hole one It is interior to compress piston;Punching is lacked the piston completed and ejects piston holder by knock-pin, and piston falls into slideway and subsequently enters body feed tank, To realize automatic blanking;
(5) the scarce device that rushes of the utility model design realizes automatic loading/unloading, and whole work process is not necessarily to manual intervention, High degree of automation, high production efficiency.
Detailed description of the invention
Fig. 1 is the schematic perspective view of piston.
Fig. 2 is the schematic perspective view of the utility model embodiment.
Fig. 3 is the schematic perspective view of piston holder in the utility model embodiment.
Fig. 4 is to hold out against automatically in the utility model embodiment and the schematic perspective view of blanking component.
Fig. 5 is the structural schematic diagram that blanking spanner is held out against in the utility model embodiment.
Fig. 6 is the structural schematic diagram of connecting plate in the utility model embodiment.
Description of symbols: workbench 1;It rushes and lacks machine 2;Cutter 2-1;Feeding robot 3;Feeding shakes cylinder 4;Piston is placed Box 5;One 5-1 of through-hole;Two 5-2 of through-hole;Automatically it holds out against and blanking component 6;Hold out against blanking spanner 6-1;Sliding block 6-2;Connecting plate 6-3;Motor 6-4;Wrench body 6-1-1;Handle 6-1-2;Left raised plate 6-1-3;Right raised plate 6-1-4;Compact heap 6-1-5; Knock-pin 6-1-6;Mounting hole 6-1-7;Slideway 7;Body feed tank 8.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing and by embodiment, and following embodiment is pair The explanation of the utility model and the utility model is not limited to following embodiment.It should be noted that middle use is described below Word "front", "rear", "left", "right", "up" and "down" refer to the direction in attached drawing, what word "inner" and "outside" respectively referred to Be directed towards or far from geometric center of specific component direction.
Embodiment.
Referring to Fig. 1 to Fig. 6.
A kind of full automatic car piston of air-conditioning compressor of the present embodiment, which rushes, lacks device, including workbench 1, punching lack machine 2, feeding It robot 3, feeding vibration cylinder 4, piston holder 5 and holds out against and blanking component 6 automatically.
It rushes and lacks machine 2 and feeding robot 3 around the setting of workbench 1.Feeding vibration cylinder 4 is arranged in the one of feeding robot 3 Side, for exporting piston according to certain placing attitude, so that the crawl of feeding robot 3 be facilitated to carry out feeding.
Rushing and lacking machine 2 includes a cutter 2-1 that can be moved up and down, and cutter 2-1 is arranged in a vertical direction, cutter 2-1's Cutting edge shape is designed as matching with the shape for rushing notch 01 on piston.
Piston holder 5 is fixed on workbench 1, is internally provided with one 5-1 of through-hole for placing piston and confession The cutter 2-1 for rushing scarce machine 2, which is protruded into, carries out scarce two 5-2 of through-hole of punching.
One 5-1 of through-hole is horizontally disposed, and two 5-2 of through-hole is arranged along the vertical direction, two 5-2 of one 5-1 of through-hole and through-hole It is mutually perpendicular to perforation connection.
In order to more accurately position piston, the Inner structural shape of one 5-1 of through-hole is designed as matching with piston profile.It is logical The pore size at one both ends 5-1 of hole is inconsistent, and the aperture of C-terminal is greater than the aperture at the end D, and piston is put from the C-terminal of one 5-1 of through-hole Enter, be located at the C-terminal of one 5-1 of through-hole according to the portion A, the portion B be located at one 5-1 of through-hole the end D place when, prevent piston from one 5-1 of through-hole The end D skid off.
The cross-sectional shape of two 5-2 of through-hole is matched with the shape for rushing notch 01 on piston, and two 5-2 of through-hole or more is passed through Wear entire piston holder 5, and two 5-2 of through-hole pair 1 surface of workbench at be Openworks shape, placed in the lower section of workbench 1 Scrap collecting tank (not shown), so that the waste material generated after lacking punching drops into scrap collecting tank.
Automatically it holds out against and blanking component 6 includes holding out against blanking spanner 6-1, sliding block 6-2, connecting plate 6-3 and motor 6-4.
Hold out against the wrench body 6-1-1 and one handle 6-1-2 that blanking spanner 6-1 includes a plate-like structure, by A U-shaped notch is opened up on wrench body 6-1-1 to form two opposite raised plates: left raised plate 6-1-3 and right raised plate 6-1-4.It is fixed with compact heap 6-1-5 on left raised plate 6-1-3, is fixed with knock-pin 6-1-6 on right raised plate 6-1-4, Compact heap 6-1-5 and knock-pin 6-1-6 are oppositely arranged.Between the center line of compact heap 6-1-5 and the center line of knock-pin 6-1-6 Angle a be obtuse angle, in the present embodiment, angle a is designed as 160 °.
Handle 6-1-2 is connected with wrench body 6-1-1, and mounting hole 6-1-7 is offered on wrench body 6-1-1, is held out against down Material may be rotatably mounted on workbench 1 with spanner 6-1 by mounting hole 6-1-7, and piston holder 5 is in wrench body 6-1- In U-shaped notch on 1.
When turn left hold out against blanking spanner 6-1 when, compact heap 6-1-5 enters one 5-1 of through-hole of piston holder 5 C-terminal, compressed to will be located in piston holder 5 wait rush scarce piston.When turn right hold out against blanking spanner 6-1 when, Knock-pin 6-1-6 enters the end D of one 5-1 of through-hole of piston holder 5, places so that punching to be lacked to the piston ejection piston completed Box 5.
Sliding block 6-2 is hollow tubular structure, is set on the handle 6-1-2 for holding out against blanking spanner 6-1.Handle 6-1- 2 cross-sectional shape and the inner hollow shape of sliding block 6-2 are both designed as rectangle.
One end of connecting plate 6-3 and sliding block 6-2 are hinged, the other end of connecting plate 6-3 and the fixed company of the output shaft of motor 6-4 It connects.Connecting plate 6-3 is horizontally disposed, and motor 6-4 is arranged vertically.The rotation of motor 6-4 output shaft drives the rotation of connecting plate 6-3, The rotation of connecting plate 6-3 holds out against blanking spanner 6-1 by sliding block 6-2 drive and surrounds its mounting hole 6-1-7 or so reciprocally swinging, To realize the function of clamping piston and blanking.
Preferably, the side of workbench 1 is further fixed on slideway 7 in the present embodiment, is placed with material below the end of slideway 7 Case 8, the piston for lacking and completing that rushes for being ejected bar 6-1-6 ejection drops into slideway 7, and then drops into body feed tank 8 and stored.
Preferably, compact heap 6-1-5 is cylindric in the present embodiment.
Preferably, motor 6-4 selects servo motor in the present embodiment, and precision is high, and velocity of rotation controllability is good, position essence Degree is high, is accurately positioned so as to make its drive hold out against blanking spanner 6-1, more effectively realizes the function of clamping piston and blanking Energy.
The present embodiment additionally provides a kind of working method of scarce device of full automatic car piston of air-conditioning compressor punching, step It is as follows:
(1) feeding robot 3 is taken out out of feeding vibration cylinder 4 wait rush scarce piston, will be placed into piston wait rushing scarce piston and put It sets in one 5-1 of through-hole of box 5;
(2) start motor 6-4, the output shaft of motor 6-4 drives connecting plate 6-3 rotation, passes through sliding block 6-2, connecting plate 6-3 Rotation swinging with fixed handle 6-1-2, and then so that compact heap 6-1-5 and knock-pin 6-1-6 is successively entered piston and put It sets in one 5-1 of through-hole of box 5;After compact heap 6-1-5, which is entered, will compress wait rush scarce piston in one 5-1 of through-hole, motor 6-4 is temporary Stop, rushes the cutter 2-1 lacked on machine 2 at this time and lower into two 5-2 of through-hole of piston holder 5 and rush notch movement;When Piston rushes notch completion, and cutter 2-1 rises, and starts motor 6-4, and motor 6-4 remains in operation, and enters knock-pin 6-1-6 logical In one 5-1 of hole, the piston for rushing notch completion is ejected into piston holder 5;
(3) piston being ejected out of piston holder 5 is fallen into the slideway 7 of 1 side of workbench, and then is dropped into and be located at In body feed tank 8 below 7 end of slideway;
(4) it circuits sequentially.
In addition, it should be noted that, the specific embodiments described in this specification, the shape of parts and components are named Title etc. can be different, and above content is only to the utility model structure example explanation described in this specification. All equivalence changes or simple change done according to structure, feature and principle described in the concept of the patent of the utility model, are wrapped It includes in the protection scope of the utility model patent.Those skilled in the art of the present invention can be to described Specific embodiment does various modifications or additions or is substituted in a similar manner, without departing from the knot of the utility model Structure or beyond the scope defined by this claim, all should belong to the protection range of the utility model.

Claims (9)

1. a kind of full automatic car piston of air-conditioning compressor, which rushes, lacks device, including workbench, it is characterised in that: further include that punching lacks It machine, feeding robot, piston holder and holds out against and blanking component automatically;The machine of lacking and the feeding robot of rushing is around workbench Setting;The machine of lacking that rushes includes a cutter that can be moved up and down;The cutter is arranged in a vertical direction, the cutting edge shape of cutter It is matched with the shape for rushing notch on piston;The piston holder is fixed on the table, is internally provided with and is used for It places the through-hole one of piston and is protruded into for the cutter for rushing the machine of lacking and carry out the scarce through-hole two of punching;The through-hole one is along level side To setting, through-hole two is arranged along the vertical direction, and through-hole one and through-hole two are mutually vertically through connection;It is described to hold out against and blanking automatically Component includes holding out against blanking spanner, sliding block, connecting plate and motor;The blanking spanner that holds out against includes a plate-like structure Wrench body and one handle;By opening up a U-shaped notch in wrench body to form two opposite raised plates: left protrusion Plate and right raised plate, are fixed with compact heap in left raised plate, are fixed with knock-pin in right raised plate;The compact heap and top Rod is oppositely arranged;The handle is connected with wrench body;Mounting hole is offered in the wrench body, holds out against blanking spanner It may be rotatably mounted on workbench by mounting hole, and piston holder is in the U-shaped notch in wrench body, pass through left and right Rotation hold out against blanking spanner, have respectively entered compact heap and knock-pin in the through-hole one of piston holder, thus respectively into It goes and compresses in piston holder wait rush scarce piston and the scarce piston ejection piston holder completed will be rushed;The sliding block is Hollow tubular structure is set on the handle for holding out against blanking spanner;One end of the connecting plate and sliding block are hinged, connecting plate The other end be fixedly connected with the output shaft of motor;The connecting plate is horizontally disposed;The motor is arranged vertically.
2. full automatic car piston of air-conditioning compressor according to claim 1, which rushes, lacks device, it is characterised in that: on further including Material vibration cylinder;The side of feeding robot is arranged in the feeding vibration cylinder.
3. full automatic car piston of air-conditioning compressor according to claim 1, which rushes, lacks device, it is characterised in that: the work The side of platform is further fixed on slideway, is placed with body feed tank below the end of slideway.
4. full automatic car piston of air-conditioning compressor according to claim 1, which rushes, lacks device, it is characterised in that: the through-hole The pore size at one both ends is inconsistent.
5. full automatic car piston of air-conditioning compressor according to claim 1, which rushes, lacks device, it is characterised in that: the through-hole Two cross-sectional shape is matched with the shape for rushing notch on piston.
6. full automatic car piston of air-conditioning compressor according to claim 1, which rushes, lacks device, it is characterised in that: the handle Cross-sectional shape be rectangle, the inner hollow shape of the sliding block is rectangle.
7. full automatic car piston of air-conditioning compressor according to claim 1, which rushes, lacks device, it is characterised in that: the compression Block is cylindric.
8. full automatic car piston of air-conditioning compressor according to claim 1, which rushes, lacks device, it is characterised in that: the compression Angle between the center line of block and the center line of knock-pin is obtuse angle.
9. full automatic car piston of air-conditioning compressor according to claim 1, which rushes, lacks device, it is characterised in that: the motor Select servo motor.
CN201820584752.0U 2018-04-24 2018-04-24 A kind of scarce device of full automatic car piston of air-conditioning compressor punching Active CN208303595U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820584752.0U CN208303595U (en) 2018-04-24 2018-04-24 A kind of scarce device of full automatic car piston of air-conditioning compressor punching

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820584752.0U CN208303595U (en) 2018-04-24 2018-04-24 A kind of scarce device of full automatic car piston of air-conditioning compressor punching

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108687213A (en) * 2018-04-24 2018-10-23 桐乡市凯盛精密机械有限公司 The punching of full automatic car piston of air-conditioning compressor lacks device and its working method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108687213A (en) * 2018-04-24 2018-10-23 桐乡市凯盛精密机械有限公司 The punching of full automatic car piston of air-conditioning compressor lacks device and its working method

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GR01 Patent grant
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CP01 Change in the name or title of a patent holder

Address after: Heshan Town Tongxiang City Desheng road Jiaxing city Zhejiang province 314516 No. 88

Patentee after: Tongxiang Kaisheng Precision Machinery Co., Ltd

Address before: Heshan Town Tongxiang City Desheng road Jiaxing city Zhejiang province 314516 No. 88

Patentee before: TONGXIANG KAISHENG PRECISION MACHINERY Co.,Ltd.

CP01 Change in the name or title of a patent holder