CN208285457U - A kind of full-automatic double position AA equipment - Google Patents

Abstract

The utility model discloses a kind of full-automatic double position AA equipment, including AA device, the first handling equipment, the second handling equipment, the first shifting apparatus, the second shifting apparatus；The AA device includes the two AA organisation of workings arranged back-to-back, is respectively used to first material and second material AA operation；First shifting apparatus, the second shifting apparatus are respectively arranged on the opposite sides of AA device, and the first handling equipment, the second handling equipment are respectively arranged on the another two sides of AA device；First handling equipment, the second handling equipment are respectively used to first material, second material feeding；First shifting apparatus, the second shifting apparatus are respectively used to from the first handling equipment, the second handling equipment feeding to two AA organisation of workings or blanking.The utility model double-station carries out AA operation, and the full automation of Machine Manufacture process is realized in full-automatic loading and unloading, transfer and gluing operation, improves production efficiency, reduces cost of labor, is conducive to mass production.

Description

A kind of full-automatic double position AA equipment

Technical field

The utility model relates to camera package technique field more particularly to a kind of full-automatic double position AA equipment.

Background technique

In camera encapsulation process, it is related to the multiple assembling of the spare and accessory parts such as imaging sensor (Sensor), camera lens, passes The packaging system of system such as CSP and COB etc. are the (Passive that the mobile assembly of spare and accessory parts is carried out according to the parameter that device is adjusted Alignment, passive technique of alignment).Therefore the superposition tolerance of spare and accessory parts is increasing, finally shows the effect on camera It is to take pictures that may to deviate picture center, the clarity of quadrangle uneven etc. for the clearest position of picture.

So-called Dutch treatment journey, i.e. Active Alignment are construed to Chinese i.e. active alignment, are a determining spare and accessory parts dresses Technology with relative position in the process.For the device of Dutch treatment journey when assembling each spare and accessory parts, equipment will test assembled half Finished product, and according to the actual conditions active alignment of assembled semi-finished product, then in place by the assembling of next spare and accessory parts.This active Technique of alignment adjustable lens are aligned to 6 freedom degrees (X, Y, Z, Tx, Ty, Tz), and the assembly for effectively reducing entire mould group is public Difference effectively promotes camera homogeneity of product, also creates possibility for the camera product encapsulation of higher order.

When Sensor and Lens are assembled, need to guarantee the opposite X-axis of Sensor and Lens, Y-axis, Z axis, Tx axis, Ty axis, Tz axis 6DOF is in optimum position, to guarantee the light shaft coaxle of the two.The flexibility ratio and essence of existing AA equipment operation process Exactness is not high, causes product yield low.In addition, major part AA equipment is single-station operation at present, and by artificial loading and unloading, automatically Change degree is not high, and production efficiency is low.

Utility model content

The purpose of the utility model is to provide a kind of full-automatic double position AA equipment, double-station carries out AA operation, automatically The full automation of Machine Manufacture process is realized in loading and unloading, transfer and gluing operation, improves production efficiency, reduces cost of labor, Be conducive to mass production.

To achieve the above object, using following technical scheme:

A kind of full-automatic double position AA equipment, including AA device, the first handling equipment, the second handling equipment, first Shifting apparatus, the second shifting apparatus；The AA device includes the two AA organisation of workings arranged back-to-back, is respectively used to the first object Material and second material AA operation；First shifting apparatus, the second shifting apparatus are respectively arranged on the opposite sides of AA device, and by Wherein an AA organisation of working one end is arranged to another AA organisation of working one end；First handling equipment, the second loading and unloading dress The another two sides for being respectively arranged on AA device are set, the first handling equipment, the second handling equipment are respectively used to first material, the second object Expect feeding；First shifting apparatus is used to that first material to be transferred load to two AA organisation of workings from the first handling equipment, and By finished product or defective products blanking；Second shifting apparatus is for transferring load to two AA for second material from the second handling equipment Organisation of working, and by defective products blanking.

Preferably, the AA device further includes first support；The two AA organisation of working respectively include the first driving mechanism, First jig platform mechanism, image capture module, the second jig platform mechanism, the second driving mechanism, clip claw mechanism of setting a table, gluing Mechanism, second material floor detection camera；Two first driving mechanisms parallel arrangement in the AA device, first support are arranged in Between the two；First jig platform mechanism drives first material and image capture module electricity for loading first material Property connection, image capture module by acquire signal feed back to backstage, with control the first driving mechanism drive the first jig platform machine Structure and the second driving mechanism drive clip claw mechanism movement of setting a table；Second jig platform mechanism is for loading second material；Institute It states the first jig platform mechanism, the second jig platform mechanism, second material floor detection camera, image capture module and is arranged in It is driven at the top of one driving mechanism and through the first driving mechanism, second material floor detection camera is used to detect the direction of second material And angular error；The clip claw mechanism of setting a table is set in first support through the second driving mechanism, and the second driving mechanism is for driving Clip claw mechanism of setting a table clamps second material so that second material and first material AA operation；The rubber-coated mechanism is through first support frame It is located above clip claw mechanism of setting a table, for handling first material and second material dispensing.

Preferably, the AA device further includes two speckle collecting mechanisms, each speckle collecting mechanism correspondence is arranged in an AA Above organisation of working；The speckle collecting mechanism includes Screen module, first material top detection camera, the first lifting driving Mechanism, the first cover board；The Screen module of two stations is embedded in the first cover board, and the first lift drive mechanism is for driving first Cover board drives the lifting of Screen module；Detection camera frame is set to above Screen module at the top of the first material, for acquiring First material is incident upon the speckle pattern in Screen module.

Preferably, the AA device further includes two Chart mechanisms, every Chart mechanism correspondence is arranged in an AA processing machine The top of structure；The Chart mechanism includes Screen module, the second lift drive mechanism, backlight source module, folding driving machine Structure, the second cover board, third cover board；The Screen module of two stations is embedded in the second cover board, and backlight source module is arranged in third In the inside of cover board；The Screen module is for placing Chart icon target, for first material shooting, collecting；The third lid Plate is covered in the top of the second cover board, and the side of the two is connected through loose-leaf, and the other side drives through opening and closing driving mechanism and opens and closes；It is described Second lift drive mechanism is for driving the second cover board, the lifting of third cover board.

Preferably, first jig platform mechanism include the first jig platform, the first Z axis mould group, the second X-axis mould group, Second Z axis mould group；First jig platform is for loading positioning first material, and the first Z axis mould group is for driving the first jig Platform lifting；The second X-axis mould group, the second Z axis mould group are for driving the first jig platform that first material and image is driven to adopt Collect module to be electrically connected；Second jig platform mechanism includes two second jig platform mould groups, third Z axis mould group；Described two Second jig platform mould group parallel arrangement, third Z axis mould group is for driving the lifting of two second jig platform mould groups；Described second controls Having platform mould group includes the second jig platform, the 4th X-axis mould group, the 4th Y-axis mould group；The 4th X-axis mould group, the 4th Y-axis mould Group is respectively used to adjust displacement of second jig platform in X-direction and Y direction.

Preferably, the rubber-coated mechanism includes point rubber moulding group, UV solidification illuminator, disconnected glue detection camera；Described rubber moulding Group includes point packing element, the 5th Z axis mould group；The 5th Z axis mould group is installed in first support, for drive point packing element lifting with Realize dispensing；The UV solidification illuminator, disconnected glue detection camera are fixedly installed in first support；The clip claw mechanism packet of setting a table Include clamping jaw, clamping jaw driving cylinder；The clamping jaw driving cylinder is for driving clamping jaw clamp or release second material；Described second drives Motivation structure includes Tx Axle mould group, Ty Axle mould group, Tz Axle mould group；The Tx Axle mould group is for driving clip claw mechanism of setting a table around Tx axis It makes rotating motion, Ty Axle mould group is for driving clip claw mechanism of setting a table to make rotating motion around Ty axis, and Tz Axle mould group is for driving pendulum Platform clip claw mechanism makes rotating motion around Tz axis.

Preferably, first handling equipment is identical as the second handling equipment, wherein the first handling equipment includes Material box mechanism, third lift drive mechanism, transfer bar mechanism, third jig platform mechanism；In the short transverse of the material box mechanism The first charging tray slot position equipped with several levels, for placing charging tray；Third jig platform mechanism is set to material box mechanism one end, Transfer bar mechanism is parallel to the setting of the first charging tray slot position, and is set to the other end of material box mechanism；The transfer bar mechanism is used for magazine Charging tray within the organization pushes in third jig platform mechanism；The third lift drive mechanism is set to the bottom of material box mechanism, For driving material box mechanism lifting so that transfer bar mechanism can release the charging tray of different height.

Preferably, first handling equipment further includes connecting rod, clamping device, the first sliding module；The connection Bar and transfer bar mechanism are arranged in parallel, and connecting rod is through the first sliding module slide-and-guide；Described connecting rod one end and transfer bar mechanism Detachable connection, the other end are connect with clamping device；The clamping device is used to clamp third jig platform with transfer bar mechanism Charging tray in mechanism, charging tray is recycled to inside material box mechanism；The clamping device include clamping driving cylinder, supporting rod, Second sliding module；The supporting rod is arranged vertically with connecting rod, and clamping driving cylinder is for driving supporting rod through the second sliding Mould group with respect to connecting rod move, with transfer bar mechanism clamp or release charging tray；The transfer bar mechanism includes push rod, push rod driving mould Group；The push rod and connecting rod detachable connection, push rod drive mould group to be used for drive connection bar and pushrod movement.

Preferably, first shifting apparatus is identical as the second shifting apparatus, wherein the first shifting apparatus includes feeder Structure, cutting agency and the 6th X-axis mechanism being sequentially arranged from bottom to up, the 7th Y-axis mechanism, the 7th X-axis mechanism, lower view position phase Machine；The 6th X-axis mechanism is for driving the 7th Y-axis mechanism, and the 7th Y-axis mechanism is for driving the 7th X-axis mechanism；The feeding Mechanism, cutting agency, lower view positioning camera drive through the 7th X-axis mechanism；The feed mechanism is for adding material feeding to AA Work mechanism, cutting agency are used for finished product or defective products blanking；The lower position signal for being used to detect material depending on positioning camera And it will test signal and feed back to backstage to guide the mobile feeding of feed mechanism.

Preferably, the feed mechanism is identical as cutting agency, wherein feed mechanism includes feeding suction nozzle, the 8th Z axis machine Structure, U axis mechanism；The feeding suction nozzle drives lifting to pick and place material through the 8th Z-axis mechanism；The U axis mechanism is for driving feeding to inhale Mouth rotation adjusts the direction of material.

Using the above scheme, the beneficial effects of the utility model are:

1) image capture module and sensor are electrically connected, and both whether detectable sensor was bad, also using Sensor The specific target image itself taken or the speckle issued by collection analysis Sensor, image capture module will be collected Target image or speckle pattern are back to background program processing to control six degree of freedom high-precision A A alignment, can achieve higher four Corner resolution improves the yield of Sensor and Lens assembling；

2) while double-station operation improves production capacity, the utilization rate of part of appliance is improved, saves board occupied space；

3) full-automatic loading and unloading, transfer material, realize the full automation of Machine Manufacture process, improve production efficiency, drop Low cost of labor, is conducive to mass production；

4) Full-automatic spot gluing, disconnected glue detection and UV solidification can be achieved.

Detailed description of the invention

Fig. 1 is the perspective view of the utility model embodiment 1；

Fig. 2 is the perspective view of the utility model embodiment 2；

Fig. 3 is the perspective view that Fig. 2 saves Chart mechanism, board shell；

Fig. 4 is the perspective view of the AA device of the utility model；

Fig. 5 is the perspective view that Fig. 4 saves first support, rubber-coated mechanism, clip claw mechanism of setting a table, the second driving mechanism；

Fig. 6 is the solid that the utility model AA organisation of working saves the second driving mechanism, clip claw mechanism of setting a table, rubber-coated mechanism Figure；

Fig. 7 is the perspective view of second driving mechanism of the utility model, clip claw mechanism of setting a table；

Fig. 8 is the perspective view of the first support of the utility model, rubber-coated mechanism；

Fig. 9 is the perspective view of the first jig platform mechanism of the utility model；

Figure 10 is the perspective view of the second jig platform mechanism of the utility model；

Figure 11 is the perspective view of the Chart mechanism of the utility model；

Figure 12 is first cover board of the utility model or the perspective view of the second cover board, Screen module；

Figure 13 is the perspective view of first handling equipment of the utility model；

Figure 14 is the perspective view that Figure 13 saves material box mechanism, third jig platform mechanism, third lift drive mechanism；

Figure 15 is the perspective view of first shifting apparatus of the utility model；

Wherein, description of drawing identification:

1-AA device, the 2-the first handling equipment,

3-the second handling equipment, the 4-the first shifting apparatus,

5-the second shifting apparatus, 6-charging trays,

7-defective products charging trays, 8-bottom plates,

9-board shells, 11-AA organisation of workings,

12-first supports, 13-speckle collecting mechanisms,

13 '-Chart mechanisms, 21-material box mechanisms,

22-third lift drive mechanisms, 23-transfer bar mechanisms,

24-third jig platform mechanisms, 25-connecting rods,

26-clamping devices, 41-feed mechanisms,

42-cutting agencies, the 43-the six X-axis mechanism,

44-the seven Y-axis mechanism, the 45-the seven X-axis mechanism,

46-lower view positioning cameras, the 111-the first driving mechanism,

112-the first jig platform mechanism, 113-image capture modules,

114-the second jig platform mechanism, the 115-the second driving mechanism,

116-set a table clip claw mechanism, 117-rubber-coated mechanisms,

118-second material floor detection cameras, 131/131 '-Screen module,

Detection camera at the top of 132-first materials, the 133-the first lift drive mechanism,

134-the first cover board, 132 '-second lift drive mechanisms,

133 '-opening and closing driving mechanisms, 134 '-second cover boards,

135 '-third cover boards, 231-push rods drive mould group,

232-push rods, 261-clamping driving cylinders,

262-supporting rods, the 1121-the first jig platform,

1122-the first Z axis mould group, the 1123-the second X-axis mould group,

1124-the second Z axis mould group, the 1141-the second jig platform mould group,

1142-third Z axis mould groups, 1151-Tx Axle mould groups,

1152-Ty Axle mould groups, 1153-Tz Axle mould groups,

1161-clamping jaws, 1162-clamping jaws drive cylinder,

1171-rubber moulding groups, 1172-UV solidify illuminator,

1173-disconnected glue detect camera.

Specific embodiment

Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.

Shown in 15, the utility model provides a kind of full-automatic double position AA equipment, including AA device 1, first Handling equipment 2, the second handling equipment 3, the first shifting apparatus 4, the second shifting apparatus 5；The AA device 1 is leaned against including two The AA organisation of working 11 for carrying on the back arrangement, is respectively used to first material and second material AA operation；First shifting apparatus 4, Two shifting apparatus 5 are respectively arranged on the opposite sides of AA device 1, and are arranged by wherein 11 one end of an AA organisation of working to another AA and added 11 one end of work mechanism；First handling equipment 2, the second handling equipment 3 are respectively arranged on the another two sides of AA device 1, and first Handling equipment 2, the second handling equipment 3 are respectively used to first material, second material feeding；First shifting apparatus 4 is used In first material is transferred load to two AA organisation of workings 11 from the first handling equipment 2, and by finished product or defective products blanking；It is described Second shifting apparatus 5 is used to that second material to be transferred load to two AA organisation of workings 11 from the second handling equipment 3, and by defective products Blanking.

Wherein, the AA device 1 further includes first support 12；The two AA organisation of working 11 respectively includes the first driving machine Structure 111, the first jig platform mechanism 112, image capture module 113, the second jig platform mechanism 114, the second driving mechanism 115, it sets a table clip claw mechanism 116, rubber-coated mechanism 117, second material floor detection camera 118；Two first in the AA device 1 Driving mechanism 111 is arranged in parallel, and first support 12 is arranged between the two；First jig platform mechanism 112 is for loading First material, and first material and image capture module 113 is driven to be electrically connected, it is anti-that image capture module 113 will acquire signal It is fed to backstage, drives the first jig platform mechanism 112 and the second driving mechanism 115 driving pendulum to control the first driving mechanism 111 Platform clip claw mechanism 116 moves；Second jig platform mechanism 114 is for loading second material；The first jig platform machine Structure 112, the second jig platform mechanism 114, second material floor detection camera 118, image capture module 113 are arranged in the first drive 111 top of motivation structure simultaneously drives through the first driving mechanism 111, and second material floor detection camera 118 is for detecting second material Direction and angular error described in set a table clip claw mechanism 116 through the second driving mechanism 115 be set to first support 12 on, second driving Mechanism 115 is for driving clip claw mechanism 116 of setting a table to clamp second material so that second material and first material AA operation；The painting Gluing mechanism 117 is erected at 116 top of clip claw mechanism of setting a table through first support 12, to first material and second material dispensing Reason.

Embodiment 1:(being assembled for 3D camera)

The AA device 1 further includes two speckle collecting mechanisms 13, and each correspondence of speckle collecting mechanism 13 is arranged in an AA and adds 11 top of work mechanism；The speckle collecting mechanism 13 includes Screen module 121, first material top detection camera 132, first Lift drive mechanism 133, the first cover board 134；The Screen module 131 of two stations is embedded in the first cover board 134, the first lifting Driving mechanism 133 is for driving the first cover board 134 that Screen module 131 is driven to go up and down；Camera is detected at the top of the first material 132 are set up in 131 top of Screen module, the speckle pattern being incident upon in Screen module 131 for acquiring first material.

Embodiment 2:(being assembled for non-3D camera)

The AA device 1 further includes two Chart mechanisms 13 ', and the correspondence of every Chart mechanism 13 ' is arranged in an AA processing machine The top of structure 11；The Chart mechanism 13 ' includes Screen module 131 ', the second lift drive mechanism 132 ', backlight source module (not shown), opening and closing driving mechanism 133 ', the second cover board 134 ', third cover board 135 '；The Screen module of two stations 131 ' are embedded in the second cover board 134 ', and backlight source module is arranged in the inside of third cover board 135 '；The Screen module 131 ' for placing Chart icon target, for first material shooting, collecting；The third cover board 135 ' is covered in the second cover board 134 ' Top, the side of the two connects through loose-leaf, and the other side drives through opening and closing driving mechanism 133 ' and opens and closes；The second lifting driving Mechanism 132 ' is for driving the second cover board 134 ', third cover board 135 ' to go up and down.

To sum up embodiment 1-2, first jig platform mechanism 112 include the first jig platform 1121, the first Z axis mould group 1122, the second X-axis mould group 1123, the second Z axis mould group 1124；First jig platform 1121 is for loading the first object of positioning Material, the first Z axis mould group 1122 is for driving the lifting of the first jig platform 1121；The second X-axis mould group 1123, the second Z axis mould Group 1124 is for driving the first jig platform 1121 that first material and image capture module 113 is driven to be electrically connected；Described second Jig platform mechanism 114 includes two second jig platform mould groups 1141, third Z axis mould group 1142；Two second jig platform Mould group 1141 is arranged in parallel, and third Z axis mould group 1142 is for driving the lifting of two second jig platform mould groups 1141；Described second controls Having platform mould group 1141 includes the second jig platform, the 4th X-axis mould group, the 4th Y-axis mould group；The 4th X-axis mould group, the 4th Y Axle mould group is respectively used to adjust displacement of second jig platform in X-direction and Y direction.

The rubber-coated mechanism 117 includes point rubber moulding group 1171, UV solidification illuminator 1172, disconnected glue detection camera 1173；Institute Stating a rubber moulding group 1171 includes point packing element, the 5th Z axis mould group；The 5th Z axis mould group is installed in first support 12, for driving Dynamic point packing element lifting is to realize dispensing；The UV solidification illuminator 1172, disconnected glue detection camera 1173 are fixedly installed in first On frame 12.

The clip claw mechanism 116 of setting a table includes clamping jaw 1161, clamping jaw driving cylinder 1162；The clamping jaw drives cylinder 1162 For driving clamping jaw folder 1161 tight or unclamping second material；Second driving mechanism 115 includes Tx Axle mould group 1151, Ty Axle mould Group 1152, Tz Axle mould group 1153；The Tx Axle mould group 1151 is for driving clip claw mechanism 116 of setting a table to do rotation fortune around Tx axis Dynamic, Ty Axle mould group 1152 is for driving clip claw mechanism 116 of setting a table to make rotating motion around Ty axis, and Tz Axle mould group 1153 is for driving Clip claw mechanism 116 of setting a table makes rotating motion around Tz axis.

First handling equipment 2 is identical as the second handling equipment 3, wherein the first handling equipment 2 includes magazine Mechanism 21, third lift drive mechanism 22, transfer bar mechanism 23, third jig platform mechanism 24；The height of the material box mechanism 21 Direction is equipped with the first charging tray slot position of several levels, for placing charging tray 6；Third jig platform mechanism 24 is set to magazine 21 one end of mechanism, transfer bar mechanism 23 is parallel to the setting of the first charging tray slot position, and is set to the other end of material box mechanism 21；The push rod Mechanism 23 is used to the charging tray 6 in material box mechanism 21 pushing to third jig platform mechanism 24；The third elevator drive machine Structure 22 is set to the bottom of material box mechanism 21, for driving the lifting of material box mechanism 21 so that transfer bar mechanism 23 can be by the material of different height Disk 6 is released.

First handling equipment 2 further includes connecting rod 25, clamping device 26, the first sliding module；The connecting rod 25 are arranged in parallel with transfer bar mechanism 23, and connecting rod 25 is through the first sliding module slide-and-guide；Described 25 one end of connecting rod with push away 23 detachable connection of linkage, the other end are connect with clamping device 26；The clamping device 26 is used to press from both sides with transfer bar mechanism 23 Charging tray 6 in tight third jig platform mechanism 24, charging tray 6 is recycled to inside material box mechanism 21；The clamping device 26 wraps Include clamping driving cylinder 261, supporting rod 262, the second sliding module；The supporting rod 262 is arranged vertically with connecting rod 25, clamping Driving cylinder 261 is for driving supporting rod 262 to move through the second sliding module with respect to connecting rod 25, to clamp with transfer bar mechanism 23 Or unclamp charging tray 6；The transfer bar mechanism 23 includes push rod 232, push rod driving mould group 231；The push rod 232 can with connecting rod 25 It is detachably connected with, push rod drives mould group 231 to move for drive connection bar 25 and push rod 232.

First shifting apparatus 4 is identical as the second shifting apparatus 5, wherein the first shifting apparatus 4 include feed mechanism 41, Cutting agency 42 and the 6th X-axis mechanism 43, the 7th Y-axis mechanism 44, the 7th X-axis mechanism 45, lower view being sequentially arranged from bottom to up Positioning camera 46；The 6th X-axis mechanism 43 is for driving the 7th Y-axis mechanism 44, and the 7th Y-axis mechanism 44 is for driving the 7th X Axis mechanism 45；The feed mechanism 41, cutting agency 42, lower view positioning camera 46 drive through the 7th X-axis mechanism 45；The feeding Mechanism 41 is used for material feeding to AA organisation of working 11, and cutting agency 42 is used for finished product or defective products blanking；The lower view Positioning camera 46, which is used to detect the position signal of material and will test signal, feeds back to backstage to guide the movement of feed mechanism 41 to take Material.

The feed mechanism 41 is identical as cutting agency 42, and wherein feed mechanism 41 includes feeding suction nozzle, the 8th Z axis machine Structure, U axis mechanism；The feeding suction nozzle drives lifting to pick and place material through the 8th Z-axis mechanism；The U axis mechanism is for driving feeding to inhale Mouth rotation adjusts the direction of material.

Utility model works principle:

In the utility model by taking the assembling of 3D camera as an example (non-3D camera building block principle is similar): first material is Sensor, second material Lens.The utility model further includes board shell 9, AA device 1, the first handling equipment 2, second Handling equipment 3, the first shifting apparatus 4, the second shifting apparatus 5 are installed on 9 inside middle of board shell.Speckle collecting mechanism 13 Or Chart mechanism 13 ' is installed on the top of board shell 9, wherein the first lift drive mechanism 133 drives 134 edge of the first cover board Board shell 9 is gone up and down, and detection camera 132 is set up in 131 top of Screen module through board shell 9 at the top of first material；Second Lift drive mechanism 132 ' drives the second cover board 134 ', third cover board 135 ' to go up and down along board shell 9.

This equipment is used for the Dutch treatment journey technique of mobile phone camera, appropriate products type: RGB, IR of nearly burnt, the remote coke of single mode group Camera module, 3D camera can be compatible with.By handling the specific mark placed in the Screen module that Sensor takes The image (being acquisition speckle pattern in the assembling of 3D camera) of target, obtains different visual field clarity and resolving power numerical value, then automatically Mobile first jig platform 1121 of feedback control 6DOF and clip claw mechanism 116 of setting a table carry out Lens and Sensor alignment and point Glue and UV solidification.

This equipment is double-station operation, and complete machine UPH >=300pcs, according to the relevant difference of product, practical UPH is had accordingly Variation.

Complete machine precision property is as follows:

The +/- 1um of 6DOF AA:X, Y, Z repetitive positioning accuracy；+/- 0.003 ° of Tx, Ty, Tz repetitive positioning accuracy；Automatically Handling equipment: the +/- 5um of repetitive positioning accuracy.

Product Precision after Dutch treatment journey:

XY offset≤20um；Z axis precision≤5um；Precision≤0.1 ° Title；Precision≤10 pixel (XY after UV solidification Direction).

It further include bottom plate 8 in the present embodiment, the first driving mechanism 111 of each station is set to the top of 8 two sides of bottom plate in parallel Portion, first support 12 are set to the top among bottom plate 8；Double-station AA equipment further includes defective products charging tray 7, and defective products charging tray 7 is set In 8 top of bottom plate, and it is located at 4 side of the first shifting apparatus, for loading the defective products of blanking；Double-station AA equipment further includes outer Shell, AA device 1, the first handling equipment 2, the second handling equipment 3, the first shifting apparatus 4, the installation of the second shifting apparatus 5 In the inside middle of outer housing.

First driving mechanism 111 includes the first Y-axis mould group.If third lift drive mechanism 22 include lifting driving motor, Dry guide rod, lifting driving motor are used to that material box mechanism 21 to be driven to go up and down along the guide direction of guide rod.

Third jig platform mechanism 24 includes third jig platform, two guide rails；Two guide rail is set to third jig in parallel Table top, and arranged from close to 21 one end of material box mechanism to the other end；The inside of each guide rail opens up along its length Two charging tray slot positions；Material box mechanism 21 includes vertical clamping plate, several fixed connecting plates of two parallel arrangements, and several fixed connecting plates are flat Row is arranged between two vertical clamping plates, for being fixedly connected with two vertical clamping plates.

The stroke of the 6th X-axis mechanism 43 in first shifting apparatus 4 (the second shifting apparatus 5 is similar) is greater than the 7th X-axis machine The stroke of structure 45.43 stroke of the present embodiment Zhong LiuXZhou mechanism is 850mm, and 44 stroke of the 7th X-axis mechanism is 200mm, the 7th Y 45 stroke of axis mechanism is 100mm.Because the first shifting apparatus 4, the second shifting apparatus 5 are respectively arranged on the opposite sides of AA device 1, and It is arranged by wherein 11 one end of an AA organisation of working to another 11 one end of AA organisation of working, it can through 43 high-speed mobile of the 6th X-axis mechanism Quickly feed mechanism 41 and cutting agency 42 are switched between two AA organisation of workings 11.In same AA organisation of working 11, through Seven Y-axis mechanisms 44 and the 7th X-axis mechanism 45 driving feed mechanism 41 and cutting agency 42 are mobile, to adapt to material non-defective unit feeding To AA organisation of working 11 and by finished product or defective products from 11 blanking of AA organisation of working.

The utility model engineering process is as follows:

1) several charging trays equipped with material to be processed are expected inside material box mechanism 21 in the first charging tray slot position；Push rod machine For structure 23 by charging tray 6 from being pushed into third jig platform mechanism 24 in material box mechanism 21, charging tray 6 is moved to along the second charging tray slot position In three jig platform mechanisms 24；Third lift drive mechanism 22 drives the lifting of material box mechanism 21 so as to need the charging tray 6 of feeding high Degree is highly adapted with transfer bar mechanism 23, and charging tray 6 is released material box mechanism 21 by transfer bar mechanism 23 one by one；

2) from the first handling equipment 2, (its third jig platform mechanism 24 is set to the first shifting apparatus to the first shifting apparatus 4 4 sides) third jig platform mechanism 24 on Sensor is drawn, switch at high speed through the 6th X-axis mechanism 43 to two AA processing machines 11 feeding of structure；From the second handling equipment 3, (its third jig platform mechanism 24 is set to the second transfer to the second shifting apparatus 5 simultaneously 5 side of device) third jig platform mechanism 24 on Lens is drawn, through the 6th X-axis mechanism 43 switch at high speed give two AA process 11 feeding of mechanism；

3) under the driving of the first Y-axis mould group 111, third Z axis mould group 1142, the second jig platform (the 4th X-axis mould group, Second jig platform can be adjusted manually and be aligned with clamping jaw 1161 by four Y-axis mould groups) Lens is sent to clamping jaw 1161, second material Floor detection camera 118 it is mobile with detect Lens direction and angular error and feed back to backstage (when detecting that Lens is bad, Clamping jaw 1161 puts defective products to wherein one second jig platform；Another non-defective unit is put down by feeding to another second jig simultaneously Platform, under the driving of the first Y-axis mould group 111, clip claw mechanism 116 of setting a table picks up the non-defective unit), Background control Tx Axle mould group 1151, Ty Axle mould group 1152, Tz Axle mould group 1153 adjust set a table clip claw mechanism 116 and control the first Y-axis mould group 111, the first Z axis Mould group 1122 adjusts the first jig platform 1121 sending Sensor to 1161 lower section of clamping jaw；

4) the second X-axis mould group 1123, the second Z axis mould group 1124 drive the first jig platform 1121 to drive Sensor and image Acquisition module 113 is electrically connected to light Sensor, and Sensor shooting, collecting Screen module 131 ' (uses reflectance coating and optics Glass, similar to the screen of projection) in Chart icon target (it is replaceable according to different products, when needing replacing, folding Driving mechanism 133 ' drives third cover board 135 ' to open, in order to replace), image capture module 113 is by collected target figure Picture or speckle pattern are back to background program processing, calculate 6 freely using image quality evaluation algorithm and attitude prediction algorithm from the background The offset of degree, and offset is fed back into kinetic control system to control the first driving mechanism 111 and drive the first jig platform Mechanism 112 and the second driving mechanism 115 drive the movement of clip claw mechanism 116 of setting a table, to realize that first time Dutch treatment journey works；

5) under the driving of the first Y-axis mould group 111, Sensor is moved to 1171 lower section dispensing of a rubber moulding group；

6) under the driving of the first Y-axis mould group 111, Sensor is moved to below disconnected glue detection camera 1173 and is detected whether There is disconnected glue bad；

7) under the driving of the first Y-axis mould group 111, the first jig platform mechanism 112 is mobile sending Sensor to clamping jaw 1161 lower sections assemble after carrying out second of AA；

8) under the driving of the first Y-axis mould group 111, assembled Sensor and Lens are moved to UV solidification illuminator 1172 lower sections carry out UV curing process；

9) the first shifting apparatus 4 is by the material in the third jig platform mechanism 24 of finished product blanking to the first handling equipment 2 In disk 6, after complete on the material to be processed in the charging tray 6, clamping device 26 is connected to the one end of charging tray 6 far from material box mechanism 21 Charging tray 6 is clamped with transfer bar mechanism 23, charging tray 6 is recycled to inside material box mechanism 21 under the driving of transfer bar mechanism 23, is clamped Mechanism 26, which resets, unclamps charging tray 6.

The above is only the preferred embodiments of the present utility model only, is not intended to limit the utility model, all practical at this Made any modifications, equivalent replacements, and improvements etc., should be included in the guarantor of the utility model within novel spirit and principle Within the scope of shield.

Claims (10)

1. a kind of full-automatic double position AA equipment, which is characterized in that including AA device, the first handling equipment, the second loading and unloading Device, the first shifting apparatus, the second shifting apparatus；The AA device includes the two AA organisation of workings arranged back-to-back, is used respectively In to first material and second material AA operation；First shifting apparatus, the second shifting apparatus are respectively arranged on the phase of AA device It arranges to two sides, and by wherein AA organisation of working one end to another AA organisation of working one end；First handling equipment, Two handling equipments are respectively arranged on the another two sides of AA device, and the first handling equipment, the second handling equipment are respectively used to first Material, second material feeding；First shifting apparatus is for transferring load to two AA for first material from the first handling equipment Organisation of working, and by finished product or defective products blanking；Second shifting apparatus is used for the second object from the second handling equipment Material transfers load to two AA organisation of workings, and by defective products blanking.

2. full-automatic double position AA equipment according to claim 1, which is characterized in that the AA device further includes first Frame；The two AA organisation of working is respectively controlled including the first driving mechanism, the first jig platform mechanism, image capture module, second Have platform mechanism, the second driving mechanism, clip claw mechanism of setting a table, rubber-coated mechanism, second material floor detection camera；The AA device In two first driving mechanisms parallel arrangement, first support is arranged between the two；First jig platform mechanism is for filling First material is carried, and first material and image capture module is driven to be electrically connected, image capture module is fed back to signal is acquired From the background, the first jig platform mechanism and the second driving mechanism is driven to drive clip claw mechanism fortune of setting a table to control the first driving mechanism It is dynamic；Second jig platform mechanism is for loading second material；First jig platform mechanism, the second jig platform machine Structure, second material floor detection camera, image capture module are arranged at the top of the first driving mechanism and drive through the first driving mechanism Dynamic, second material floor detection camera is used to detect direction and the angular error of second material；The clip claw mechanism of setting a table is through Two driving mechanisms are set in first support, and the second driving mechanism is for driving clip claw mechanism clamping second material of setting a table so that second Material and first material AA operation；The rubber-coated mechanism is erected above clip claw mechanism of setting a table through first support, for first Material and second material dispensing processing.

3. full-automatic double position AA equipment according to claim 2, which is characterized in that the AA device further includes two speckles Collecting mechanism, each speckle collecting mechanism is corresponding to be arranged in above an AA organisation of working；The speckle collecting mechanism includes Camera, the first lift drive mechanism, the first cover board are detected at the top of Screen module, first material；The Screen module of two stations It is embedded in the first cover board, the first lift drive mechanism is for driving the first cover board to drive the lifting of Screen module；Described first Detection camera frame is set to above Screen module at the top of material, the speckle being incident upon in Screen module for acquiring first material Figure.

4. full-automatic double position AA equipment according to claim 2, which is characterized in that the AA device further includes two Chart mechanism, the corresponding top for being arranged in an AA organisation of working of every Chart mechanism；The Chart mechanism includes Screen mould Block, the second lift drive mechanism, backlight source module, opening and closing driving mechanism, the second cover board, third cover board；The Screen of two stations Module is embedded in the second cover board, and backlight source module is arranged in the inside of third cover board；The Screen module is for placing Chart icon target, for first material shooting, collecting；The third cover board is covered in the top of the second cover board, the side warp of the two Loose-leaf connection, the other side drive through opening and closing driving mechanism and open and close；Second lift drive mechanism is for driving the second cover board, the The lifting of three cover boards.

5. full-automatic double position AA equipment according to claim 3 or 4, which is characterized in that the first jig platform machine Structure includes the first jig platform, the first Z axis mould group, the second X-axis mould group, the second Z axis mould group；First jig platform is for filling Positioning first material is carried, the first Z axis mould group is for driving the lifting of the first jig platform；The second X-axis mould group, the second Z axis mould Group is for driving the first jig platform that first material and image capture module is driven to be electrically connected；Second jig platform mechanism Including two second jig platform mould groups, third Z axis mould group；The two second jig platforms mould group parallel arrangement, third Z axis mould group For driving the lifting of two second jig platform mould groups；The second jig platform mould group includes the second jig platform, the 4th X-axis mould Group, the 4th Y-axis mould group；The 4th X-axis mould group, the 4th Y-axis Mo Zu be used to adjust respectively the second jig platform in X-direction and Displacement in Y direction.

6. full-automatic double position AA equipment according to claim 3 or 4, which is characterized in that the rubber-coated mechanism includes a little Rubber moulding group, UV solidification illuminator, disconnected glue detect camera；Described rubber moulding group includes point packing element, the 5th Z axis mould group；5th Z Axle mould group is installed in first support, for driving point packing element lifting to realize dispensing；The UV solidification illuminator, disconnected glue detection Camera is fixedly installed in first support；The clip claw mechanism of setting a table includes clamping jaw, clamping jaw driving cylinder；The clamping jaw drives gas Cylinder is for driving clamping jaw clamp or release second material；Second driving mechanism includes Tx Axle mould group, Ty Axle mould group, Tz Axle mould Group；The Tx Axle mould group is for driving clip claw mechanism of setting a table to make rotating motion around Tx axis, and Ty Axle mould group is for driving folder of setting a table Pawl mechanism makes rotating motion around Ty axis, and Tz Axle mould group is for driving clip claw mechanism of setting a table to make rotating motion around Tz axis.

7. full-automatic double position AA equipment according to claim 1, which is characterized in that first handling equipment and Two handling equipments are identical, wherein the first handling equipment includes material box mechanism, third lift drive mechanism, transfer bar mechanism, Three jig platform mechanisms；The short transverse of the material box mechanism is equipped with the first charging tray slot position of several levels, for placing material Disk；Third jig platform mechanism is set to material box mechanism one end, and transfer bar mechanism is parallel to the setting of the first charging tray slot position, and is set to The other end of material box mechanism；The transfer bar mechanism is used to the charging tray in material box mechanism pushing to third jig platform mechanism； The third lift drive mechanism is set to the bottom of material box mechanism, for driving material box mechanism to go up and down so that transfer bar mechanism can will not Level charging tray is released.

8. full-automatic double position AA equipment according to claim 7, which is characterized in that first handling equipment also wraps Include connecting rod, clamping device, the first sliding module；The connecting rod and transfer bar mechanism are arranged in parallel, and connecting rod is sliding through first Dynamic model group slide-and-guide；Described connecting rod one end and transfer bar mechanism detachable connection, the other end are connect with clamping device；It is described Clamping device is used to clamp the charging tray in third jig platform mechanism with transfer bar mechanism, and charging tray is recycled in material box mechanism Portion；The clamping device includes clamping driving cylinder, supporting rod, the second sliding module；Supporting rod cloth vertical with connecting rod Set, clamping driving cylinder for drive supporting rod through the second sliding module with respect to connecting rod move, with transfer bar mechanism clamp or Unclamp charging tray；The transfer bar mechanism includes push rod, push rod driving mould group；The push rod and connecting rod detachable connection, push rod Mould group is driven to be used for drive connection bar and pushrod movement.

9. full-automatic double position AA equipment according to claim 1, which is characterized in that first shifting apparatus and second Shifting apparatus is identical, wherein the first shifting apparatus includes feed mechanism, cutting agency and the 6th X-axis being sequentially arranged from bottom to up Mechanism, the 7th Y-axis mechanism, the 7th X-axis mechanism, lower view positioning camera；The 6th X-axis mechanism is used to drive the 7th Y-axis mechanism, 7th Y-axis mechanism is for driving the 7th X-axis mechanism；The feed mechanism, cutting agency, lower view positioning camera are through the 7th X-axis machine Structure driving；The feed mechanism is used for material feeding to AA organisation of working, and cutting agency is used for finished product or defective products blanking； It is described it is lower depending on positioning camera be used for detect material position signal and will test signal feed back to backstage to guide feed mechanism to move Dynamic feeding.

10. full-automatic double position AA equipment according to claim 9, which is characterized in that the feed mechanism and blanking machine Structure is identical, and wherein feed mechanism includes feeding suction nozzle, the 8th Z-axis mechanism, U axis mechanism；The feeding suction nozzle is through the 8th Z-axis mechanism Driving lifting picks and places material；The direction that the U axis mechanism is used to that the rotation of feeding suction nozzle to be driven to adjust material.