CN108495126A - A kind of full-automatic double position AA equipment - Google Patents

A kind of full-automatic double position AA equipment Download PDF

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Publication number
CN108495126A
CN108495126A CN201810508909.6A CN201810508909A CN108495126A CN 108495126 A CN108495126 A CN 108495126A CN 201810508909 A CN201810508909 A CN 201810508909A CN 108495126 A CN108495126 A CN 108495126A
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CN
China
Prior art keywords
driving
axis
module
jig platform
shifting apparatus
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Pending
Application number
CN201810508909.6A
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Chinese (zh)
Inventor
王华茂
黄辉
刘建辉
易佳朋
樊宁勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Zhongke Seiko Technology Co Ltd
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Shenzhen Zhongke Seiko Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Shenzhen Zhongke Seiko Technology Co Ltd filed Critical Shenzhen Zhongke Seiko Technology Co Ltd
Priority to CN201810508909.6A priority Critical patent/CN108495126A/en
Publication of CN108495126A publication Critical patent/CN108495126A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N17/00Diagnosis, testing or measuring for television systems or their details
    • H04N17/002Diagnosis, testing or measuring for television systems or their details for television cameras

Abstract

The present invention discloses a kind of full-automatic double position AA equipment, including AA devices, the first handling equipment, the second handling equipment, the first shifting apparatus, the second shifting apparatus;The AA devices include the two AA organisation of workings arranged back-to-back, are respectively used to first material and second material AA operations;First shifting apparatus, the second shifting apparatus are respectively arranged on the opposite sides of AA devices, and the first handling equipment, the second handling equipment are respectively arranged on the another both sides of AA devices;First handling equipment, the second handling equipment are respectively used to first material, second material feeding;First shifting apparatus, the second shifting apparatus are respectively used to from the first handling equipment, the second handling equipment feeding to two AA organisation of workings or blanking.Double-station of the present invention carries out AA operations, and the full automation of Machine Manufacture process is realized in full-automatic loading and unloading, transfer and gluing operation, improves production efficiency, is reduced cost of labor, is conducive to mass production.

Description

A kind of full-automatic double position AA equipment
Technical field
The present invention relates to camera package technique field more particularly to a kind of full-automatic double position AA equipment.
Background technology
In camera encapsulation process, it is related to the multiple assembling of the spare and accessory parts such as imaging sensor (Sensor), camera lens, passes The packaging system of system such as CSP and COB etc. are the (Passive for the mobile assembly that spare and accessory parts are carried out according to the parameter that device is adjusted Alignment, passive technique of alignment).Therefore the superposition tolerance of spare and accessory parts is increasing, finally shows the effect on camera It is to take pictures that may to deviate picture center, the clarity of quadrangle uneven etc. for the most clear position of picture.
So-called Dutch treatment journey, i.e. Active Alignment are construed to Chinese i.e. active alignment, are a determining spare and accessory parts dresses Technology with relative position in the process.For the device of Dutch treatment journey when assembling each spare and accessory parts, equipment will detect assembled half Finished product, and according to the actual conditions active alignment of assembled semi-finished product, then in place by the assembling of next spare and accessory parts.This active Technique of alignment adjustable lens are aligned to 6 degree of freedom (X, Y, Z, Tx, Ty, Tz), and the assembly for effectively reducing entire module is public Difference effectively promotes camera homogeneity of product, is also encapsulated for the camera product of higher order and creates possibility.
When Sensor and Lens are assembled, need to ensure the opposite X-axis of Sensor and Lens, Y-axis, Z axis, Tx axis, Ty axis, Tz axis 6DOFs are in optimum position, to ensure the light shaft coaxle of the two.The flexibility ratio and essence of existing AA equipment operations process Exactness is not high, causes product yield low.In addition, major part AA equipment is single-station operation at present, and by artificial loading and unloading, automatically Change degree is not high, and production efficiency is low.
Invention content
The object of the present invention is to provide a kind of full-automatic double position AA equipment, double-station carries out AA operations, automatically up and down The full automation of Machine Manufacture process is realized in material, transfer and gluing operation, improves production efficiency, reduces cost of labor, favorably In mass production.
To achieve the above object, using following technical scheme:
A kind of full-automatic double position AA equipment, including AA devices, the first handling equipment, the second handling equipment, first Shifting apparatus, the second shifting apparatus;The AA devices include the two AA organisation of workings arranged back-to-back, are respectively used to the first object Material and second material AA operations;First shifting apparatus, the second shifting apparatus are respectively arranged on the opposite sides of AA devices, and by Wherein an AA organisation of workings one end is arranged to another AA organisation of workings one end;First handling equipment, the second loading and unloading dress The another both sides for being respectively arranged on AA devices are set, the first handling equipment, the second handling equipment are respectively used to first material, the second object Expect feeding;First shifting apparatus is used to that first material to be transferred load to two AA organisation of workings from the first handling equipment, and By finished product or defective products blanking;Second shifting apparatus by second material from the second handling equipment for transferring load to two AA Organisation of working, and by defective products blanking.
Preferably, the AA devices further include first support;The two AA organisation of workings respectively include the first driving mechanism, First jig platform mechanism, image capture module, the second jig platform mechanism, the second driving mechanism, clip claw mechanism of setting a table, gluing Mechanism, second material floor detection camera;Two first driving mechanisms parallel arrangement in the AA devices, first support are arranged in Between the two;First jig platform mechanism drives first material and image capture module electricity for loading first material Property connection, image capture module by acquire signal feed back to backstage, with control the first driving mechanism drive the first jig platform machine Structure and the second driving mechanism drive clip claw mechanism movement of setting a table;Second jig platform mechanism is for loading second material;Institute It states the first jig platform mechanism, the second jig platform mechanism, second material floor detection camera, image capture module and is arranged in It is driven at the top of one driving mechanism and through the first driving mechanism, second material floor detection camera is used to detect the direction of second material And angular error;The clip claw mechanism of setting a table is set to through the second driving mechanism in first support, and the second driving mechanism is for driving Clip claw mechanism of setting a table grips second material so that second material and first material AA operations;The rubber-coated mechanism is through first support frame It is located above clip claw mechanism of setting a table, for handling first material and second material dispensing.
Preferably, the AA devices further include two speckle collecting mechanisms, each speckle collecting mechanism correspondence is arranged in an AA Above organisation of working;The speckle collecting mechanism includes Screen modules, first material top detection camera, the first lifting driving Mechanism, the first cover board;The Screen modules of two stations are embedded in the first cover board, and the first lift drive mechanism is for driving first Cover board drives the lifting of Screen modules;Detection camera frame is set to above Screen modules at the top of the first material, for acquiring First material is incident upon the speckle pattern in Screen modules.
Preferably, the AA devices further include two Chart mechanisms, every Chart mechanisms correspondence is arranged in an AA processing machines The top of structure;The Chart mechanisms include Screen modules, the second lift drive mechanism, backlight source module, folding driving machine Structure, the second cover board, third cover board;The Screen modules of two stations are embedded in the second cover board, and backlight source module is arranged in third In the inside of cover board;The Screen modules are for placing Chart icon targets, for first material shooting, collecting;The third lid Plate is covered in the top of the second cover board, and the side of the two is connected through loose-leaf, and the other side drives through opening and closing driving mechanism and opens and closes;It is described Second lift drive mechanism is for driving the second cover board, the lifting of third cover board.
Preferably, first jig platform mechanism include the first jig platform, the first Z axis module, the second X-axis module, Second Z axis module;First jig platform is for loading positioning first material, and the first Z axis module is for driving the first jig Lifting platform;The second X-axis module, the second Z axis module are for driving the first jig platform that first material and image is driven to adopt Collect module to be electrically connected;Second jig platform mechanism includes two second jig platform modules, third Z axis module;Described two Second jig platform module is arranged in parallel, and third Z axis module is for driving the lifting of two second jig platform modules;Described second controls It includes the second jig platform, the 4th X-axis module, the 4th Y-axis module to have platform module;The 4th X-axis module, the 4th Y-axis mould Group is respectively used to adjust displacement of second jig platform in X-direction and Y direction.
Preferably, the rubber-coated mechanism includes dispensing module, UV solidifications illuminator, disconnected glue detection camera;Described rubber moulding Group includes point packing element, the 5th Z axis module;The 5th Z axis module is installed in first support, for drive point packing element lifting with Realize dispensing;The UV solidifications illuminator, disconnected glue detection camera are fixedly installed in first support;The clip claw mechanism packet of setting a table Include clamping jaw, clamping jaw driving cylinder;The clamping jaw driving cylinder is for driving clamping jaw clamp or release second material;Described second drives Motivation structure includes Tx Axle moulds group, Ty Axle moulds group, Tz Axle mould groups;The Tx Axle moulds group is for driving clip claw mechanism of setting a table to surround Tx axis It rotates, Ty Axle mould groups for driving clip claw mechanism of setting a table to rotate around Ty axis, for driving put by Tz Axle mould groups Platform clip claw mechanism rotates around Tz axis.
Preferably, first handling equipment is identical as the second handling equipment, wherein the first handling equipment includes Material box mechanism, third lift drive mechanism, transfer bar mechanism, third jig platform mechanism;In the short transverse of the material box mechanism The first charging tray slot position equipped with several levels, for placing charging tray;Third jig platform mechanism is set to material box mechanism one end, Transfer bar mechanism is parallel to the setting of the first charging tray slot position, and set on the other end of material box mechanism;The transfer bar mechanism is used for magazine Charging tray within the organization pushes in third jig platform mechanism;The third lift drive mechanism is set to the bottom of material box mechanism, For driving material box mechanism lifting so that transfer bar mechanism can release the charging tray of different height.
Preferably, first handling equipment further includes connecting rod, clamping device, the first sliding module;The connection Bar is arranged in parallel with transfer bar mechanism, and connecting rod is through the first sliding module slide-and-guide;Described connecting rod one end and transfer bar mechanism Detachable connection, the other end are connect with clamping device;The clamping device is used to clamp third jig platform with transfer bar mechanism Charging tray in mechanism, charging tray is recycled to inside material box mechanism;The clamping device include clamping driving cylinder, supporting rod, Second sliding module;The supporting rod is arranged vertically with connecting rod, and clamping driving cylinder is for driving supporting rod through the second sliding Module with respect to connecting rod move, with transfer bar mechanism clamp or release charging tray;The transfer bar mechanism includes push rod, push rod driving mould Group;The push rod and connecting rod detachable connection, push rod drive module to be used for drive connection bar and pushrod movement.
Preferably, first shifting apparatus is identical as the second shifting apparatus, wherein the first shifting apparatus includes feeder Structure, cutting agency and the 6th X-axis mechanism being sequentially arranged from bottom to up, the 7th Y-axis mechanism, the 7th X-axis mechanism, lower regard position phase Machine;The 6th X-axis mechanism is for driving the 7th Y-axis mechanism, and the 7th Y-axis mechanism is for driving the 7th X-axis mechanism;The feeding Mechanism, drives through the 7th X-axis mechanism regarding positioning camera down cutting agency;The feed mechanism is for adding material feeding to AA Work mechanism, cutting agency are used for finished product or defective products blanking;The lower position signal for being used to detect material depending on positioning camera And detection signal is fed back into backstage to guide feed mechanism to move feeding.
Preferably, the feed mechanism is identical as cutting agency, wherein feed mechanism includes feeding suction nozzle, the 8th Z axis machine Structure, U axis mechanisms;The feeding suction nozzle picks and places material through the driving lifting of the 8th Z-axis mechanism;The U axis mechanisms are for driving feeding to inhale Mouth rotation adjusts the direction of material.
Using the above scheme, the beneficial effects of the invention are as follows:
1) image capture module is electrically connected with sensor, and both whether detectable sensor was bad, also using Sensor The specific target image itself taken or the speckle sent out by collection analysis Sensor, image capture module will be collected Target image or speckle pattern are back to background program processing to control the A alignments of six degree of freedom high-precision A, can reach higher four Corner resolution improves the yield of Sensor and Lens assemblings;
2) while double-station operation improves production capacity, the utilization rate of part of appliance is improved, saves board occupied space;
3) full-automatic loading and unloading, transfer material, realize the full automation of Machine Manufacture process, improve production efficiency, drop Low cost of labor, is conducive to mass production;
4) Full-automatic spot gluing, disconnected glue detection and UV solidifications can be achieved.
Description of the drawings
Fig. 1 is the stereogram of the embodiment of the present invention 1;
Fig. 2 is the stereogram of the embodiment of the present invention 2;
Fig. 3 be Fig. 2 save Chart mechanisms, board shell stereogram;
Fig. 4 is the stereogram of the AA devices of the present invention;
Fig. 5 be Fig. 4 save first support, rubber-coated mechanism, clip claw mechanism of setting a table, the second driving mechanism stereogram;
Fig. 6 be AA organisation of workings of the present invention save the second driving mechanism, clip claw mechanism of setting a table, rubber-coated mechanism stereogram;
Fig. 7 be the present invention the second driving mechanism, clip claw mechanism of setting a table stereogram;
Fig. 8 be the present invention first support, rubber-coated mechanism stereogram;
Fig. 9 is the stereogram of the first jig platform mechanism of the present invention;
Figure 10 is the stereogram of the second jig platform mechanism of the present invention;
Figure 11 is the stereogram of the Chart mechanisms of the present invention;
Figure 12 is the first cover board of the present invention or the stereogram of the second cover board, Screen modules;
Figure 13 is the stereogram of the first handling equipment of the present invention;
Figure 14 be Figure 13 save material box mechanism, third jig platform mechanism, third lift drive mechanism stereogram;
Figure 15 is the stereogram of the first shifting apparatus of the present invention;
Wherein, description of drawing identification:
1-AA devices, the 2-the first handling equipment,
3-the second handling equipment, the 4-the first shifting apparatus,
5-the second shifting apparatus, 6-charging trays,
7-defective products charging trays, 8-bottom plates,
9-board shells, 11-AA organisation of workings,
12-first supports, 13-speckle collecting mechanisms,
13 '-Chart mechanisms, 21-material box mechanisms,
22-third lift drive mechanisms, 23-transfer bar mechanisms,
24-third jig platform mechanisms, 25-connecting rods,
26-clamping devices, 41-feed mechanisms,
42-cutting agencies, the 43-the six X-axis mechanism,
44-the seven Y-axis mechanism, the 45-the seven X-axis mechanism,
46-times regard positioning camera, the 111-the first driving mechanism,
112-the first jig platform mechanism, 113-image capture modules,
114-the second jig platform mechanism, the 115-the second driving mechanism,
116-set a table clip claw mechanism, 117-rubber-coated mechanisms,
118-second material floor detection cameras, 131/131 '-Screen modules,
Detection camera at the top of 132-first materials, the 133-the first lift drive mechanism,
134-the first cover board, 132 '-second lift drive mechanisms,
133 '-opening and closing driving mechanisms, 134 '-second cover boards,
135 '-third cover boards, 231-push rods drive module,
232-push rods, 261-clamping driving cylinders,
262-supporting rods, the 1121-the first jig platform,
1122-the first Z axis module, the 1123-the second X-axis module,
1124-the second Z axis module, the 1141-the second jig platform module,
1142-third Z axis modules, 1151-Tx Axle mould groups,
1152-Ty Axle mould groups, 1153-Tz Axle mould groups,
1161-clamping jaws, 1162-clamping jaws drive cylinder,
1171-dispensing modules, 1172-UV cure illuminator,
1173-disconnected glue detect camera.
Specific implementation mode
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Shown in 15, the present invention provides a kind of full-automatic double position AA equipment, including AA devices 1, about first Expect device 2, the second handling equipment 3, the first shifting apparatus 4, the second shifting apparatus 5;The AA devices 1 include two back-to-back cloth The AA organisation of workings 11 set are respectively used to first material and second material AA operations;First shifting apparatus 4, second moves It carries and sets 5 opposite sides for being respectively arranged on AA devices 1, and arranged to another AA processing machines by 11 one end of a wherein AA organisation of workings 11 one end of structure;First handling equipment 2, the second handling equipment 3 are respectively arranged on the another both sides of AA devices 1, and about first Material device 2, the second handling equipment 3 are respectively used to first material, second material feeding;First shifting apparatus 4 be used for from First material is transferred load into two AA organisation of workings 11 in first handling equipment 2, and by finished product or defective products blanking;Described second Shifting apparatus 5 is used to that second material to be transferred load to two AA organisation of workings 11 from the second handling equipment 3, and will be under defective products Material.
Wherein, the AA devices 1 further include first support 12;The two AA organisation of workings 11 include respectively the first driving machine Structure 111, the first jig platform mechanism 112, image capture module 113, the second jig platform mechanism 114, the second driving mechanism 115, it sets a table clip claw mechanism 116, rubber-coated mechanism 117, second material floor detection camera 118;Two first in the AA devices 1 Driving mechanism 111 is arranged in parallel, and first support 12 is arranged between the two;First jig platform mechanism 112 is for loading First material, and first material is driven to be electrically connected with image capture module 113, it is anti-that image capture module 113 will acquire signal It is fed to backstage, the first jig platform mechanism 112 and the second driving mechanism 115 driving pendulum are driven to control the first driving mechanism 111 Platform clip claw mechanism 116 moves;Second jig platform mechanism 114 is for loading second material;The first jig platform machine Structure 112, the second jig platform mechanism 114, second material floor detection camera 118, image capture module 113 are arranged in the first drive 111 top of motivation structure simultaneously drives through the first driving mechanism 111, and second material floor detection camera 118 is for detecting second material Direction and angular error described in set a table clip claw mechanism 116 through the second driving mechanism 115 be set to first support 12 on, second driving Mechanism 115 is for driving clip claw mechanism 116 of setting a table to grip second material so that second material and first material AA operations;The painting Gluing mechanism 117 is erected at 116 top of clip claw mechanism of setting a table through first support 12, to first material and second material dispensing Reason.
Embodiment 1:(being assembled for 3D cameras)
The AA devices 1 further include two speckle collecting mechanisms 13, and each correspondence of speckle collecting mechanism 13 is arranged in an AA and adds 11 top of work mechanism;The speckle collecting mechanism 13 includes Screen modules 121, first material top detection camera 132, first Lift drive mechanism 133, the first cover board 134;The Screen modules 131 of two stations are embedded in the first cover board 134, the first lifting Driving mechanism 133 is for driving the first cover board 134 that Screen modules 131 is driven to lift;Camera is detected at the top of the first material 132 are set up in 131 top of Screen modules, the speckle pattern being incident upon in Screen modules 131 for acquiring first material.
Embodiment 2:(being assembled for non-3D cameras)
The AA devices 1 further include two Chart mechanisms 13 ', and the correspondence of every Chart mechanisms 13 ' is arranged in an AA processing machines The top of structure 11;The Chart mechanisms 13 ' include Screen modules 131 ', the second lift drive mechanism 132 ', backlight source module (not shown), opening and closing driving mechanism 133 ', the second cover board 134 ', third cover board 135 ';The Screen modules of two stations 131 ' are embedded in the second cover board 134 ', and backlight source module is arranged in the inside of third cover board 135 ';The Screen modules 131 ' for placing Chart icon targets, for first material shooting, collecting;The third cover board 135 ' is covered in the second cover board 134 ' Top, the side of the two connects through loose-leaf, and the other side drives through opening and closing driving mechanism 133 ' and opens and closes;The second lifting driving Mechanism 132 ' is for driving the second cover board 134 ', third cover board 135 ' to lift.
To sum up embodiment 1-2, first jig platform mechanism 112 include the first jig platform 1121, the first Z axis module 1122, the second X-axis module 1123, the second Z axis module 1124;First jig platform 1121 is for loading the first object of positioning Material, the first Z axis module 1122 is for driving the lifting of the first jig platform 1121;The second X-axis module 1123, the second Z axis mould Group 1124 is for driving the first jig platform 1121 that first material is driven to be electrically connected with image capture module 113;Described second Jig platform mechanism 114 includes two second jig platform modules 1141, third Z axis module 1142;Described two second jig platforms Module 1141 is arranged in parallel, and third Z axis module 1142 is for driving the lifting of two second jig platform modules 1141;Described second controls It includes the second jig platform, the 4th X-axis module, the 4th Y-axis module to have platform module 1141;The 4th X-axis module, the 4th Y Axle mould group is respectively used to adjust displacement of second jig platform in X-direction and Y direction.
The rubber-coated mechanism 117 includes dispensing module 1171, UV solidifications illuminator 1172, disconnected glue detection camera 1173;Institute It includes point packing element, the 5th Z axis module to state dispensing module 1171;The 5th Z axis module is installed in first support 12, for driving Dynamic point packing element lifting is to realize dispensing;The UV solidifications illuminator 1172, disconnected glue detection camera 1173 are fixedly installed in first On frame 12.
The clip claw mechanism 116 of setting a table includes clamping jaw 1161, clamping jaw driving cylinder 1162;The clamping jaw drives cylinder 1162 For driving clamping jaw folder 1161 tight or unclamping second material;Second driving mechanism 115 includes Tx Axle moulds group 1151, Ty Axle moulds Group 1152, Tz Axle moulds group 1153;The Tx Axle moulds group 1151 is for driving clip claw mechanism 116 of setting a table to do rotation fortune around Tx axis Dynamic, Ty Axle moulds group 1152 is for driving clip claw mechanism 116 of setting a table to rotate around Ty axis, and Tz Axle moulds group 1153 is for driving Clip claw mechanism 116 of setting a table rotates around Tz axis.
First handling equipment 2 is identical as the second handling equipment 3, wherein the first handling equipment 2 includes magazine Mechanism 21, third lift drive mechanism 22, transfer bar mechanism 23, third jig platform mechanism 24;The height of the material box mechanism 21 Direction is equipped with the first charging tray slot position of several levels, for placing charging tray 6;Third jig platform mechanism 24 is set to magazine 21 one end of mechanism, transfer bar mechanism 23 are parallel to the setting of the first charging tray slot position, and set on the other end of material box mechanism 21;The push rod Mechanism 23 is used to the charging tray 6 in material box mechanism 21 pushing to third jig platform mechanism 24;The third elevator drive machine Structure 22 is set to the bottom of material box mechanism 21, for driving the lifting of material box mechanism 21 so that transfer bar mechanism 23 can be by the material of different height Disk 6 is released.
First handling equipment 2 further includes connecting rod 25, clamping device 26, the first sliding module;The connecting rod 25 are arranged in parallel with transfer bar mechanism 23, and connecting rod 25 is through the first sliding module slide-and-guide;25 one end of the connecting rod with push away 23 detachable connection of linkage, the other end are connect with clamping device 26;The clamping device 26 is used to press from both sides with transfer bar mechanism 23 Charging tray 6 in tight third jig platform mechanism 24, charging tray 6 is recycled to inside material box mechanism 21;The clamping device 26 wraps Include clamping driving cylinder 261, supporting rod 262, the second sliding module;The supporting rod 262 is arranged vertically with connecting rod 25, clamping Driving cylinder 261 is for driving supporting rod 262 to be moved with respect to connecting rod 25 through the second sliding module, to be clamped with transfer bar mechanism 23 Or unclamp charging tray 6;The transfer bar mechanism 23 includes push rod 232, push rod driving module 231;The push rod 232 can with connecting rod 25 It is detachably connected with, push rod drives module 231 to be moved for drive connection bar 25 and push rod 232.
First shifting apparatus 4 is identical as the second shifting apparatus 5, wherein the first shifting apparatus 4 include feed mechanism 41, Cutting agency 42 and the 6th X-axis mechanism 43 being sequentially arranged from bottom to up, the 7th X-axis mechanism 45, regard down the 7th Y-axis mechanism 44 Positioning camera 46;The 6th X-axis mechanism 43 is for driving the 7th Y-axis mechanism 44, and the 7th Y-axis mechanism 44 is for driving the 7th X Axis mechanism 45;The feed mechanism 41, cutting agency 42 regard down positioning camera 46 through the driving of the 7th X-axis mechanism 45;The feeding Mechanism 41 is used for material feeding to AA organisation of workings 11, and cutting agency 42 is used for finished product or defective products blanking;It is regarded under described Positioning camera 46 is used to detect the position signal of material and detection signal is fed back to backstage to guide the movement of feed mechanism 41 to take Material.
The feed mechanism 41 is identical as cutting agency 42, and wherein feed mechanism 41 includes feeding suction nozzle, the 8th Z axis machine Structure, U axis mechanisms;The feeding suction nozzle picks and places material through the driving lifting of the 8th Z-axis mechanism;The U axis mechanisms are for driving feeding to inhale Mouth rotation adjusts the direction of material.
Operation principle of the present invention:
In the present invention by taking the assembling of 3D cameras as an example (non-3D cameras building block principle is similar):First material is Sensor, Second material is Lens.The invention also includes board shell 9, AA devices 1, the first handling equipment 2, the second handling equipment 3, First shifting apparatus 4, the second shifting apparatus 5 are installed on 9 inside middle of board shell.Speckle collecting mechanism 13 or Chart mechanisms 13 ' are installed on the top of board shell 9, wherein the first lift drive mechanism 133 drives the first cover board 134 along 9 liters of board shell Drop, first material top detection camera 132 are set up in 131 top of Screen modules through board shell 9;Second lift drive mechanism 132 ' the second cover boards 134 ' of driving, third cover board 135 ' are lifted along board shell 9.
This equipment is used for the Dutch treatment journey technique of mobile phone camera, appropriate products type:RGB, IR of nearly burnt, the remote coke of single mode group Camera module, 3D cameras can be compatible with.By handling the specific mark placed in the Screen modules that Sensor takes The image (being acquisition speckle pattern in the assembling of 3D cameras) of target, obtains different visual field clarity and resolving power numerical value, then automatically The first jig platform of feedback control 6DOF movement 1121 and clip claw mechanism 116 of setting a table carry out Lens and Sensor alignments and point Glue and UV solidifications.
This equipment is double-station operation, and complete machine UPH >=300pcs, according to the relevant difference of product, practical UPH has accordingly Variation.
Complete machine precision property is as follows:
6DOF AA:X, the +/- 1um of Y, Z repetitive positioning accuracy;+/- 0.003 ° of Tx, Ty, Tz repetitive positioning accuracy;Automatically Handling equipment:The +/- 5um of repetitive positioning accuracy.
Product Precision after Dutch treatment journey:
XY offsets≤20um;Z axis precision≤5um;Precision≤0.1 ° Title;Precision≤10 pixel (XY after UV solidifications Direction).
Further include bottom plate 8, the 111 parallel top set on 8 both sides of bottom plate of the first driving mechanism of each station in the present embodiment Portion, first support 12 are set to the top among bottom plate 8;Double-station AA equipment further includes defective products charging tray 7, and defective products charging tray 7 is set In 8 top of bottom plate, and it is located at 4 side of the first shifting apparatus, the defective products for loading blanking;Double-station AA equipment further includes outer Shell, AA devices 1, the first handling equipment 2, the second handling equipment 3, the first shifting apparatus 4, the installation of the second shifting apparatus 5 In the inside middle of outer housing.
First driving mechanism 111 includes the first Y-axis module.If third lift drive mechanism 22 include lifting driving motor, Dry guide rod, lifting driving motor are used to drive material box mechanism 21 to be lifted along the guide direction of guide rod.
Third jig platform mechanism 24 includes third jig platform, two guide rails;Two guide rail is parallel to be set to third jig Table top, and arranged from close to 21 one end of material box mechanism to the other end;The inside of each guide rail opens up along its length Two charging tray slot positions;Material box mechanism 21 includes vertical clamping plate, several fixed connecting plates of two parallel arrangements, and several fixed connecting plates are flat Row is arranged between two vertical clamping plates, for being fixedly connected with two vertical clamping plates.
The stroke of the 6th X-axis mechanism 43 in first shifting apparatus 4 (the second shifting apparatus 5 is similar) is more than the 7th X-axis machine The stroke of structure 45.43 stroke of the present embodiment Zhong LiuXZhou mechanisms is 850mm, and 44 stroke of the 7th X-axis mechanism is 200mm, the 7th Y 45 stroke of axis mechanism is 100mm.Because the first shifting apparatus 4, the second shifting apparatus 5 are respectively arranged on the opposite sides of AA devices 1, and It is arranged to another 11 one end of AA organisation of workings by 11 one end of a wherein AA organisation of workings, it can through 43 high-speed mobile of the 6th X-axis mechanism Quickly feed mechanism 41 and cutting agency 42 are switched between two AA organisation of workings 11.In same AA organisation of workings 11, through Seven Y-axis mechanisms 44 and the 7th X-axis mechanism 45 driving feed mechanism 41 and cutting agency 42 move, to adapt to material non-defective unit feeding To AA organisation of workings 11 and by finished product or defective products from 11 blanking of AA organisation of workings.
Engineering process of the present invention is as follows:
1) several charging trays equipped with material to be processed are expected along the first charging tray slot position inside material box mechanism 21;Push rod machine For structure 23 by charging tray 6 from being pushed into material box mechanism 21 in third jig platform mechanism 24, charging tray 6 is moved to along the second charging tray slot position In three jig platform mechanisms 24;Third lift drive mechanism 22 drives the lifting of material box mechanism 21 so as to need the charging tray 6 of feeding high Degree is highly adapted with transfer bar mechanism 23, and charging tray 6 is released material box mechanism 21 by transfer bar mechanism 23 one by one;
2) from the first handling equipment 2, (its third jig platform mechanism 24 is set to the first shifting apparatus to the first shifting apparatus 4 4 sides) third jig platform mechanism 24 on Sensor is drawn, switched at high speed to two AA processing machines through the 6th X-axis mechanism 43 11 feeding of structure;From the second handling equipment 3, (its third jig platform mechanism 24 is set to the second transfer to the second shifting apparatus 5 simultaneously 5 side of device) third jig platform mechanism 24 on Lens is drawn, through the 6th X-axis mechanism 43 switch at high speed give two AA process 11 feeding of mechanism;
3) under the driving of the first Y-axis module 111, third Z axis module 1142, the second jig platform (the 4th X-axis module, Second jig platform can be adjusted and be aligned with clamping jaw 1161 by four Y-axis modules manually) Lens is sent to clamping jaw 1161, second material Floor detection camera 118 movement with detect Lens direction and angular error and feed back to backstage (when detecting that Lens is bad, Clamping jaw 1161 puts defective products to wherein one second jig platform;Another non-defective unit is put down by feeding to another second jig simultaneously Platform, under the driving of the first Y-axis module 111, clip claw mechanism 116 of setting a table picks up the non-defective unit), Background control Tx Axle mould groups 1151, Ty Axle moulds group 1152, Tz Axle moulds group 1153 adjust set a table the first Y-axis module 111 of clip claw mechanism 116 and control, the first Z axis Module 1122 adjusts the first jig platform 1121 sending Sensor to 1161 lower section of clamping jaw;
4) the second X-axis module 1123, the second Z axis module 1124 drive the first jig platform 1121 to drive Sensor and image Acquisition module 113 is electrically connected to light Sensor, and Sensor shooting, collecting Screen modules 131 ' (use reflectance coating and optics Glass, be similar to projection screen) in Chart icons target (it is replaceable according to different products, when needing replacing, folding Driving mechanism 133 ' drives third cover board 135 ' to open, in order to replace), image capture module 113 is by collected target figure Picture or speckle pattern are back to background program processing, and image quality evaluation algorithm and attitude prediction algorithm is utilized to calculate 6 freely from the background The offset of degree, and offset is fed back into kinetic control system and drives the first jig platform to control the first driving mechanism 111 Mechanism 112 and the second driving mechanism 115 drive the movement of clip claw mechanism 116 of setting a table, to realize that first time Dutch treatment journey works;
5) under the driving of the first Y-axis module 111, Sensor is moved to the 1171 lower section dispensing of dispensing module;
6) under the driving of the first Y-axis module 111, Sensor is moved to disconnected 1173 lower section of glue detection camera and is detected whether There is disconnected glue bad;
7) under the driving of the first Y-axis module 111, the first jig platform mechanism 112 is moved sending Sensor to clamping jaw 1161 lower sections assemble after carrying out second of AA;
8) under the driving of the first Y-axis module 111, assembled Sensor and Lens is moved to UV and cure illuminator 1172 lower sections carry out UV curing process;
9) the first shifting apparatus 4 is by the material in the third jig platform mechanism 24 of finished product blanking to the first handling equipment 2 In disk 6, after complete on the material to be processed in the charging tray 6, clamping device 26 is connected to the one end of charging tray 6 far from material box mechanism 21 Charging tray 6 is clamped with transfer bar mechanism 23, charging tray 6 is recycled to inside material box mechanism 21 under the driving of transfer bar mechanism 23, is clamped Mechanism 26, which resets, unclamps charging tray 6.
The above is merely preferred embodiments of the present invention, be not intended to restrict the invention, it is all the present invention spirit and All any modification, equivalent and improvement made by within principle etc., should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of full-automatic double position AA equipment, which is characterized in that including AA devices, the first handling equipment, the second loading and unloading Device, the first shifting apparatus, the second shifting apparatus;The AA devices include the two AA organisation of workings arranged back-to-back, are used respectively In to first material and second material AA operations;First shifting apparatus, the second shifting apparatus are respectively arranged on the phase of AA devices It is arranged to another AA organisation of workings one end to both sides, and by wherein AA organisation of workings one end;First handling equipment, Two handling equipments are respectively arranged on the another both sides of AA devices, and the first handling equipment, the second handling equipment are respectively used to first Material, second material feeding;First shifting apparatus by first material from the first handling equipment for transferring load to two AA Organisation of working, and by finished product or defective products blanking;Second shifting apparatus is used for the second object from the second handling equipment Material transfers load to two AA organisation of workings, and by defective products blanking.
2. full-automatic double position AA equipment according to claim 1, which is characterized in that the AA devices further include first Frame;The two AA organisation of workings are respectively controlled including the first driving mechanism, the first jig platform mechanism, image capture module, second Have platform mechanism, the second driving mechanism, clip claw mechanism of setting a table, rubber-coated mechanism, second material floor detection camera;The AA devices In two first driving mechanisms parallel arrangement, first support is arranged between the two;First jig platform mechanism is for filling First material is carried, and first material is driven to be electrically connected with image capture module, image capture module is fed back to signal is acquired From the background, the first jig platform mechanism and the second driving mechanism is driven to drive clip claw mechanism fortune of setting a table to control the first driving mechanism It is dynamic;Second jig platform mechanism is for loading second material;First jig platform mechanism, the second jig platform machine Structure, second material floor detection camera, image capture module are arranged at the top of the first driving mechanism and are driven through the first driving mechanism Dynamic, second material floor detection camera is used to detect direction and the angular error of second material;The clip claw mechanism of setting a table is through Two driving mechanisms are set in first support, and the second driving mechanism is for driving clip claw mechanism of setting a table to grip second material so that second Material and first material AA operations;The rubber-coated mechanism is erected at through first support above clip claw mechanism of setting a table, for first Material and second material dispensing processing.
3. full-automatic double position AA equipment according to claim 2, which is characterized in that the AA devices further include two speckles Collecting mechanism, each speckle collecting mechanism correspondence are arranged in above an AA organisation of workings;The speckle collecting mechanism includes Detection camera, the first lift drive mechanism, the first cover board at the top of Screen modules, first material;The Screen modules of two stations It is embedded in the first cover board, the first lift drive mechanism is for driving the first cover board to drive the lifting of Screen modules;Described first Detection camera frame is set to above Screen modules at the top of material, the speckle being incident upon in Screen modules for acquiring first material Figure.
4. full-automatic double position AA equipment according to claim 2, which is characterized in that the AA devices further include two Chart mechanisms, every Chart mechanisms correspond to the top for being arranged in an AA organisation of workings;The Chart mechanisms include Screen moulds Block, the second lift drive mechanism, backlight source module, opening and closing driving mechanism, the second cover board, third cover board;The Screen of two stations Module is embedded in the second cover board, and backlight source module is arranged in the inside of third cover board;The Screen modules are for placing Chart icon targets, for first material shooting, collecting;The third cover board is covered in the top of the second cover board, the side warp of the two Loose-leaf connects, and the other side drives through opening and closing driving mechanism and opens and closes;Second lift drive mechanism is for driving the second cover board, the Three cover boards lift.
5. full-automatic double position AA equipment according to claim 3 or 4, which is characterized in that the first jig platform machine Structure includes the first jig platform, the first Z axis module, the second X-axis module, the second Z axis module;First jig platform is for filling Positioning first material is carried, the first Z axis module is for driving the lifting of the first jig platform;The second X-axis module, the second Z axis mould Group is for driving the first jig platform that first material is driven to be electrically connected with image capture module;Second jig platform mechanism Including two second jig platform modules, third Z axis module;Described two second jig platform modules are arranged in parallel, third Z axis module For driving the lifting of two second jig platform modules;The second jig platform module includes the second jig platform, the 4th X-axis mould Group, the 4th Y-axis module;The 4th X-axis module, the 4th Y-axis module be respectively used to adjust the second jig platform in X-direction and Displacement in Y direction.
6. full-automatic double position AA equipment according to claim 3 or 4, which is characterized in that the rubber-coated mechanism includes a little Rubber moulding group, UV solidifications illuminator, disconnected glue detect camera;The dispensing module includes point packing element, the 5th Z axis module;5th Z Axle mould group is installed in first support, for driving point packing element lifting to realize dispensing;The UV solidifications illuminator, disconnected glue detection Camera is fixedly installed in first support;The clip claw mechanism of setting a table includes clamping jaw, clamping jaw driving cylinder;The clamping jaw drives gas Cylinder is for driving clamping jaw clamp or release second material;Second driving mechanism includes Tx Axle moulds group, Ty Axle moulds group, Tz Axle moulds Group;The Tx Axle moulds group is for driving clip claw mechanism of setting a table to rotate around Tx axis, and Ty Axle mould groups are for driving folder of setting a table Pawl mechanism rotates around Ty axis, and Tz Axle mould groups are for driving clip claw mechanism of setting a table to rotate around Tz axis.
7. full-automatic double position AA equipment according to claim 1, which is characterized in that first handling equipment and Two handling equipments are identical, wherein the first handling equipment includes material box mechanism, third lift drive mechanism, transfer bar mechanism, Three jig platform mechanisms;The short transverse of the material box mechanism is equipped with the first charging tray slot position of several levels, for placing material Disk;Third jig platform mechanism is set to material box mechanism one end, and transfer bar mechanism is parallel to the setting of the first charging tray slot position, and is set to The other end of material box mechanism;The transfer bar mechanism is used to the charging tray in material box mechanism pushing to third jig platform mechanism; The third lift drive mechanism is set to the bottom of material box mechanism, for driving material box mechanism to lift so that transfer bar mechanism can will not Level charging tray is released.
8. full-automatic double position AA equipment according to claim 7, which is characterized in that first handling equipment also wraps Include connecting rod, clamping device, the first sliding module;The connecting rod is arranged in parallel with transfer bar mechanism, and connecting rod is slided through first Dynamic model group slide-and-guide;Described connecting rod one end and transfer bar mechanism detachable connection, the other end are connect with clamping device;It is described Clamping device is used to clamp the charging tray in third jig platform mechanism with transfer bar mechanism, and charging tray is recycled in material box mechanism Portion;The clamping device includes clamping driving cylinder, supporting rod, the second sliding module;Supporting rod cloth vertical with connecting rod Set, clamping driving cylinder for drive supporting rod through the second sliding module with respect to connecting rod move, with transfer bar mechanism clamp or Unclamp charging tray;The transfer bar mechanism includes push rod, push rod driving module;The push rod and connecting rod detachable connection, push rod Module is driven to be used for drive connection bar and pushrod movement.
9. full-automatic double position AA equipment according to claim 1, which is characterized in that first shifting apparatus and second Shifting apparatus is identical, wherein the first shifting apparatus includes feed mechanism, cutting agency and the 6th X-axis being sequentially arranged from bottom to up Mechanism, the 7th X-axis mechanism, regards down positioning camera at the 7th Y-axis mechanism;The 6th X-axis mechanism is used to drive the 7th Y-axis mechanism, 7th Y-axis mechanism is for driving the 7th X-axis mechanism;The feed mechanism, cutting agency regard down positioning camera through the 7th X-axis machine Structure drives;The feed mechanism is used for material feeding to AA organisation of workings, and cutting agency is used for finished product or defective products blanking; It is used to detect the position signal of material depending on positioning camera under described and detection signal is fed back into backstage to guide feed mechanism to move Dynamic feeding.
10. full-automatic double position AA equipment according to claim 9, which is characterized in that the feed mechanism and blanking machine Structure is identical, and wherein feed mechanism includes feeding suction nozzle, the 8th Z-axis mechanism, U axis mechanisms;The feeding suction nozzle is through the 8th Z-axis mechanism Driving lifting picks and places material;The U axis mechanisms are used to drive the direction of feeding suction nozzle rotation adjusting material.
CN201810508909.6A 2018-05-24 2018-05-24 A kind of full-automatic double position AA equipment Pending CN108495126A (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810508909.6A CN108495126A (en) 2018-05-24 2018-05-24 A kind of full-automatic double position AA equipment

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CN108495126A true CN108495126A (en) 2018-09-04

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020093185A1 (en) * 2018-11-05 2020-05-14 宁波舜宇光电信息有限公司 Camera module assembling method and device
CN112318112A (en) * 2020-10-30 2021-02-05 苏州天准科技股份有限公司 Camera multi-station AA assembling machine and assembling method
CN113102170A (en) * 2021-03-03 2021-07-13 深圳中科精工科技有限公司 Ultra-wide-angle full-automatic AA equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020093185A1 (en) * 2018-11-05 2020-05-14 宁波舜宇光电信息有限公司 Camera module assembling method and device
CN112318112A (en) * 2020-10-30 2021-02-05 苏州天准科技股份有限公司 Camera multi-station AA assembling machine and assembling method
CN112318112B (en) * 2020-10-30 2022-02-15 苏州天准科技股份有限公司 Camera multi-station AA assembling machine and assembling method
CN113102170A (en) * 2021-03-03 2021-07-13 深圳中科精工科技有限公司 Ultra-wide-angle full-automatic AA equipment

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