CN208269639U - A kind of decorative brick is rapidly fired to roller kilns - Google Patents
A kind of decorative brick is rapidly fired to roller kilns Download PDFInfo
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- CN208269639U CN208269639U CN201820446812.2U CN201820446812U CN208269639U CN 208269639 U CN208269639 U CN 208269639U CN 201820446812 U CN201820446812 U CN 201820446812U CN 208269639 U CN208269639 U CN 208269639U
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- smoke evacuation
- roller
- high temperature
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Abstract
The utility model discloses a kind of decorative bricks to be rapidly fired to roller kilns, including kiln body and by kiln wall, the kiln road that kiln top and kiln bottom surround, there is the service aisle bottom surface by roller bar construction in kiln road, the roller stick is through between the kiln hood and kiln tail of kiln body, the kiln body is divided into the different smoke evacuation preheating zone of temperature from the head to the tail, oxygenolysis band, high temperature firing band, chilling band and slow cooling and tail cold belt, it is additionally provided in the kiln body by smoke-exhaust pipeline, chilling air pipe line, the ventilating system of waste heat air draft pipeline and tail cold wind pipeline composition, and the combustion system being made of fuel gas pipeline and combustion-supporting air pipe line；This rail kiln can make the handmade finish adobe body after glazing continually by preheating zone, clinkering zone and cooling zone, firing temperature is uniform, product is indeformable, sintering degree consistency is good, it can ensure that the stability of product quality, guarantee that the glaze on green body can be burnt into high-quality especially from furnace construction and control mode.
Description
Technical field
The utility model relates to a kind of handmade finish bricks to be rapidly fired to roller kilns, belong to architectural pottery production technical field.
Background technique
There is " thousand bricks one sides ", homogeneity defect very serious for the ceramic tile of traditional industrialized production.With people
To the continuous improvement that spatial decoration requires, the decoration functions of building tile are increasingly highlighted.People's personalization can greatly be met
The handmade finish brick of decoration demand rapid rising on the market in recent years.
So-called handmade finish brick is a kind of ceramic tile for tending to artistic decorative effect.Usually by Specialty Design's teacher
Design adds some decoration textures, color, moulding etc. for Wall or floor tile, makes it have graceful value of art appreciation.Due to decoration
Green body and glaze line before brick roasting use the molding mode of full craft or semi-hand, single unlike mechanised production, each
Tile be all it is unique, have very strong artistic appeal, new prevailing custom can be brought for decoration space, make to live in for a long time
The spirit of people in metropolis has obtained moulding, body and mind has obtained pleasure.Meanwhile handmade finish brick is as common ceramic tile,
With it is wear-resisting, not afraid of water, easy to clean, never fade, unleaded nontoxic, the characteristics such as environmental protection are also helped, only unlike high-volume work
The product that industry metaplasia produces is simply unified, low cost, it is the important means that famous designers realize personalized works, when paving
It is required that careful and time-consuming, but due to its exclusive artistic appeal, cost and price high simultaneously could not prevent it in full generation
The prevalence on boundary has broken the limitation that previous ceramic decoration is used only on Bottle & Can finally.The application of handmade finish brick is from small range
Wall or interspersing etc. to entire interior/exterior decoration industry Omnibearing Infiltration as toilet, kitchen etc., it is not only fitted
For kitchen and toilet, the television background wall in parlor can also be done, can also mutually be coordinated with the cultural atmosphere of study grace,
The decoration main body that can be used as entry, parlor, balcony, toilet, apply also for swimming pool, recreation hall, dance hall, dining room, coffee shop,
The places of public amusement such as bar.
Handmade finish brick is more demanding to product quality, thus also proposed strict requirements to firing process, at present its
Firing mode mainly uses intermittent kiln (based on shuttle kiln), because it is easy to guarantee the requirement of firing process.But
Periodic kilns the kiln list kiln firing period needs 20~24 hours, and the degree of automation is low, and manufacturing cost is high, it is difficult to large-scale production is formed,
Energy consumption is higher, while product quality also creates a difference in roasting process each time, influences product qualification rate.When handmade finish brick
Also only luxury goods are treated as when not prosperous demand, and it is still not urgent to expand its production scale.
With architectural decoration develop towards the superior direction of product it is swift and violent with the market demand of handmade finish brick
Growth, handmade finish brick manufacturing enterprise are badly in need of having in scale, quality and energy conservation that a kind of production capacity is big, quality is stable, low energy consumption
Kiln.
Utility model content
According to the above-mentioned deficiencies of the prior art, technical problem to be solved by the utility model is: providing that a kind of production capacity is big, matter
Amount is stablized, low energy consumption, the roller kilns of the roasting handmade finish brick of high production efficiency, using the color glaze firing process of once-firing,
Enable the handmade finish adobe body after glazing continually by preheating zone, clinkering zone and cooling zone, firing temperature is uniform, produces
Product are indeformable, and sintering degree consistency is good, can ensure that the stability of product quality, especially from furnace construction and control mode
Guarantee that the glaze on green body can be burnt into high-quality.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of decorative brick is rapidly fired to roller kilns,
Including kiln body and the kiln road surrounded by Yao Qiang, kiln top and kiln bottom, there is the service aisle bottom surface by roller bar construction in kiln road, it is described
Roller stick through between the kiln hood and kiln tail of kiln body, the kiln body be divided into from the head to the tail the different smoke evacuation preheating zone of temperature,
Oxygenolysis band, high temperature firing band, chilling band and slow cooling and tail cold belt are additionally provided with by smoke-exhaust pipeline, chilling in the kiln body
The ventilating system of air pipe line, waste heat air draft pipeline and tail cold wind pipeline composition, and be made of fuel gas pipeline and combustion-supporting air pipe line
Combustion system.
A kind of decorative brick is rapidly fired to roller kilns, and preheating zone temperature range of discharging fume is described at 350~400 DEG C
Oxygenolysis band temperature range at 800~950 DEG C, the described high temperature firing band temperature range is at 1100~1250 DEG C.
A kind of decorative brick is rapidly fired to roller kilns, and smoke evacuation preheating zone is additionally provided with thermometric room and driving motor.
A kind of decorative brick is rapidly fired to roller kilns, and smoke-exhaust pipeline is located at smoke evacuation preheating zone, the fuel gas conduit
Road is located at oxygenolysis band and high temperature firing band, and the chilling air pipe line is located at chilling band, the waste heat air draft pipeline and
Tail cold wind pipeline is located at slow cooling and tail cold belt.
A kind of decorative brick is rapidly fired to roller kilns, and smoke evacuation preheating zone is by smoke evacuation preheating kiln frame, smoke evacuation preheating kiln
Bottom, smoke evacuation preheating kiln wall and smoke evacuation preheating kiln top composition, smoke evacuation are additionally provided with smokejack and lower smokejack on side in preheating zone；It is described
Smoke evacuation preheating kiln wall is divided into upper and lower kiln wall by seamless steel pipe roller stick, and lower kiln wall is equipped with accident treatment mouth.
A kind of decorative brick is rapidly fired to roller kilns, and preheating kiln top of discharging fume is by cordierite I-shaped from the inside to the outside
Brick, cordierite refractory plate, alumina silicate fibre blanket and rock wool composition.
A kind of decorative brick is rapidly fired to roller kilns, and high temperature firing band is by high temperature firing kiln frame, high temperature firing kiln
Bottom, high temperature firing kiln wall and high temperature firing kiln top composition；The high temperature firing kiln wall is divided into upper and lower kiln by high alumina ceramic roller stick
Wall, upper kiln wall are equipped with top burner and peephole, and lower kiln wall is equipped with sinking burner and accident treatment mouth.
A kind of decorative brick is rapidly fired to roller kilns, and high temperature firing kiln top is by high alumina suspended roof brick and alumina silicate fibre
Blanket composition, the high alumina suspended roof brick is held by suspension hook to be hung on furred ceiling beam.
The beneficial effects of the utility model are:
This roller kilns can guarantee that the multilayer in kiln road of the decorative brick green body with thicker glaze layer is piled up, roller stick diameter
Greatly, gap is larger, is easy to pass through convenient for heat.Have that it can be used repeatedly on roller stick easy-to-displaceable supporting plate again simultaneously, guarantees roller
After road kiln operates for a long time, impurity can be deposited on supporting plate rather than directly in roller surfaces in glaze and flue gas, prevent from causing roller
Stick surface irregularity, to influence normal operation of the product on roller-way.The inner space Yao Dao about 67mm higher than conventional roller kilns,
With the control of kiln top/bottom part height in 130mm or more at the top of product, so that air-flow is unimpeded and the volatilization of color glaze.
The temperature for being burnt into leading portion is higher than conventional roller kilns, and siding-to-siding block length is big, and the product residence time is long, is equipped with and tunes up burner
The measures such as air input guarantee that the oxidative decomposition of glaze is abundant, and arrange reaction gas in green body completely before glaze melting
Out, glaze quality defect is avoided the occurrence of.Quench zone is lengthened, and guarantees cooling sufficiently, product kiln discharge temperature is low.
Smoke evacuation preheating zone and high temperature firing band in kiln body take reasonable selection raw material and the structure of optimization kiln body to set
The arrangement of meter and work system guarantees that firing temperature is uniform, and product is indeformable, and sintering degree consistency is good, it is ensured that high-volume is burnt
The handmade finish brick of system has strong artistic infection effect.
Detailed description of the invention
Fig. 1 is the schematic overview of the utility model；
Fig. 2 is the cross-sectional view of smoke evacuation section in the utility model；
Fig. 3 is the cross-sectional view of the utility model high temperature clinkering zone.
Each appended drawing reference are as follows: 101-kiln bodies, 102-smoke evacuation preheating zones, 103-oxygenolysis bands, 104-high temperature firings
Band, 105-chilling bands, 106-slow cooling and tail cold belt, 107-fuel gas pipelines, 108-combustion-supporting air pipe lines, 109-chilling air hoses
Road, 110-waste heat air draft pipelines, 111-tail cold wind pipelines, 112-thermometric rooms, 113-driving motors, 114-smoke-exhaust pipelines,
115-roller sticks, 201-smoke evacuation preheating kiln framves, 202-smoke evacuation preheating kiln bottoms, 203-smoke evacuation preheating kiln walls, 204-smoke evacuation preheatings
Kiln top, 205-seamless steel pipe roller sticks, 206-high alumina ceramic supporting plates, smokejack on 207-sides, 208-lower smokejacks, 209-
Cordierite I-shaped brick, 210-cordierite refractory plates, 211-alumina silicate fibre blankets, 212-rock wools, 213-accident treatment mouths,
301-high temperature firing kiln framves, 302-high temperature firing kiln bottoms, 303-high temperature firing kiln walls, 304-high temperature firing kiln tops, 305-
High alumina ceramic roller stick, 306-high alumina ceramic supporting plates, 307-top burners, 308-sinking burners, 309-peepholes, 310-
High alumina suspended roof brick, 312-suspension hooks, 313-furred ceiling beams.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
With reference to shown in Fig. 1, Fig. 2, Fig. 3, the utility model discloses a kind of roller kilns for roasting handmade finish brick, along product
Traffic direction, respectively by smoke evacuation preheating zone 102, oxygenolysis band 103(be burnt into leading portion), high temperature firing band 104, chilling band
105, slow cooling and tail cold belt 106 etc. form.The kiln body 101 of the roller kilns, which is equipped with, to be run through between kiln hood and kiln tail for holding
It carries and the roller stick 115 of conveying decorative brick, the roller stick 115 passed through in kiln road constitutes service aisle bottom surface.The work of the roller kilns
As system include be made of smoke-exhaust pipeline 114, chilling air pipe line 109, waste heat air draft pipeline 110 and tail cold wind pipeline 111 it is logical
Wind system, the combustion system being made of fuel gas pipeline 107 and combustion-supporting air pipe line 108.The chilling band 105 relatively routine has added
It is long, guarantee cooling sufficiently, product kiln discharge temperature is low.
The firing period of the roller kilns is 5-7 hours, and the temperature range for preheating zone 102 of discharging fume is high at 350~400 DEG C
The temperature range of warm clinkering zone 104 is at 1100~1250 DEG C, and the temperature range of oxygenolysis band 103 is at 800~950 DEG C.
Advanced optimized as to above embodiment, the smoke evacuation preheating zone 102 by smoke evacuation preheating kiln frame 201,
Smoke evacuation preheating kiln bottom 202, smoke evacuation preheating kiln wall 203 and smoke evacuation preheating kiln top 204 form, and are equipped with smokejack 207 and lower row on side
Flue 208, can anti-falling stop it is dirty.The smoke evacuation preheating kiln wall 203 is divided into kiln wall up and down by seamless steel pipe roller stick 205, seamless
It is provided with high alumina ceramic supporting plate 206 on steel pipe roller stick 205, accident treatment mouth 213 is equipped on Xia Yaoqiang.The smoke evacuation preheating kiln
Top 204 is made of cordierite I-shaped brick 209, cordierite refractory plate 210, alumina silicate fibre blanket 211 and rock wool 212 from the inside to the outside.
The surface of the cordierite I-shaped brick 209 and cordierite refractory plate 210 is more smooth, not easy to hang dirty, is also not easy to fall dirty.The smoke evacuation
Difference in height at the top of 204 bottom of preheating kiln top and decorative brick is controlled in 130mm or more.
Advanced optimized as to above embodiment, the high temperature firing band 104 by high temperature firing kiln frame 301,
High temperature firing kiln bottom 302, high temperature firing kiln wall 303 and high temperature firing kiln top 304 form.The high temperature firing kiln wall 303 is by height
Aluminium ceramic rod 305 is divided into kiln wall up and down, on high alumina ceramic roller stick 305 on be provided with high alumina ceramic supporting plate 306, on upper kiln wall
Equipped with top burner 307 and peephole 309, lower kiln wall is equipped with sinking burner 308 and accident treatment mouth 213.The high temperature is burnt
It is made of at kiln top 304 high alumina suspended roof brick 310 and alumina silicate fibre blanket 211, the high alumina suspended roof brick 310 is held by suspension hook 312
It is hung on furred ceiling beam 313, it is extremely convenient to build installation.
As the optimization to above embodiment, the decorative brick being burned is piled up by 5 layers, greatlys improve the production of product
Efficiency.Roller stick 115 is relatively large in diameter, and specification is 55 × 2500mm of Φ, and empirically formula calculates capping value and slightly biased big for roll spacing
80mm is easy to pass through convenient for heat.Supporting plate is housed, specification is the mullite plate of 500 × 370 × 14.5mm, is guaranteed on roller stick 115
After roller kilns operate for a long time, impurity can be deposited on supporting plate rather than directly in roller surfaces, anti-major structure in glaze and flue gas
At 115 surface irregularity of roller stick, to influence normal operation of the product on roller-way.
It is advanced optimized as to above embodiment, the inner space Yao Dao of the roller kilns is higher than conventional roller kilns
About 67mm, product top are controlled with kiln top/bottom part height in 130mm or more, so that air-flow is unimpeded and the volatilization of color glaze.
It is advanced optimized as to above embodiment, oxygenolysis band 103 is to be burnt into the temperature of leading portion higher than conventional
Roller kilns, while the air input of burner is tuned up, and two section mistakes are equipped between smoke evacuation preheating zone 102 and oxygenolysis band 103
Area is crossed, guarantees that the oxidative decomposition of the thick glaze of product surface is abundant, and keeps reaction gas in green body complete before glaze melting
Full discharge, avoids generating glaze paint in dysoxidation and lacking for the glaze paints out-of-flatness such as stomata or pin hole occurs in " eggshell " shape, glaze paint
It falls into.
The utility model is that handmade finish brick is rapidly fired to roller kilns, belongs to continous way kiln, high-grade manual for producing
Decorative brick has thicker glaze layer on the green body of product, for the output for improving single kiln, is piled up using multilayer, a variety of by taking
Comprehensive technical measure, guarantee super large mass production methods under product quality in the quality under the production model of small lot not phase
Under.Single kiln firing period of the roller kilns is only 5~7 hours, and high degree of automation, production cost is low, be may be implemented extensive
Production.The roller stick diameter of roller kilns is big, and gap is larger, and heat is easy to pass through.It is covered with that it can be used repeatedly on roller stick simultaneously again easily
In displaced supporting plate, impurity can be only deposited on supporting plate rather than directly in roller after roller kilns operate for a long time in glaze and flue gas
Sublist face prevents from causing roller stick surface irregularity.The inner space Yao Dao about 67mm higher than conventional roller kilns, product top and kiln top
Bottom level control is in 130mm or more, and to be conducive to, air-flow is unimpeded and the volatilization of color glaze.The temperature for being burnt into leading portion is higher than conventional roll
Road kiln, siding-to-siding block length is big, and the product residence time is long, and the oxidative decomposition of glaze is abundant, and makes in green body reaction gas in glaze
It is completely exhausted out before melting, avoids the occurrence of glaze quality defect.The lengthening of quench zone ensure that firing product are quickly fully cooled, and produce
Product kiln discharge temperature is low.Firing temperature is uniform in kiln road, and product is indeformable, and sintering degree consistency is good, using the utility model skill
The handmade finish brick that art carries out mass production equally has strong artistic infection effect.
In addition, the utility model is not limited to the above embodiment, as long as it reaches originally practical with essentially identical means
Novel technical effect, all should belong to the protection scope of the utility model.
The above embodiments are only illustrative of the principle and efficacy of the utility model, and the embodiment that part uses,
For those of ordinary skill in the art, without departing from the concept of the present invention, if can also make
Dry modification and improvement, these are all within the protection scope of the present invention.
Claims (8)
1. a kind of decorative brick is rapidly fired to roller kilns, it is characterised in that: including kiln body (101) and by Yao Qiang, kiln top and kiln bottom
The kiln road surrounded, there is the service aisle bottom surface being made of roller stick (115) in kiln road, and the roller stick (115) is through kiln body
(101) between kiln hood and kiln tail, the kiln body (101) is divided into the different smoke evacuation preheating zone (102) of temperature, oxygen from the head to the tail
Change and decomposes band (103), high temperature firing band (104), chilling band (105) and slow cooling and tail cold belt (106), the kiln body (101)
On be additionally provided with by smoke-exhaust pipeline (114), chilling air pipe line (109), waste heat air draft pipeline (110) and tail cold wind pipeline (111) group
At ventilating system, and the combustion system being made of fuel gas pipeline (107) and combustion-supporting air pipe line (108).
2. a kind of decorative brick according to claim 1 is rapidly fired to roller kilns, which is characterized in that the smoke evacuation preheating zone
(102) temperature range is at 350~400 DEG C, and oxygenolysis band (103) temperature range is at 800~950 DEG C, the height
Warm clinkering zone (104) temperature range is at 1100~1250 DEG C.
3. a kind of decorative brick according to claim 1 is rapidly fired to roller kilns, which is characterized in that the smoke evacuation preheating zone
(102) thermometric room (112) and driving motor (113) are additionally provided with.
4. a kind of decorative brick according to claim 1 is rapidly fired to roller kilns, which is characterized in that the smoke-exhaust pipeline
(114) it is located at smoke evacuation preheating zone (102), the fuel gas pipeline (107) is located at oxygenolysis band (103) and high temperature firing band
(104), the chilling air pipe line (109) is located at chilling band (105), the waste heat air draft pipeline (110) and tail cool air hose
Road (111) is located at slow cooling and tail cold belt (106).
5. a kind of decorative brick according to claim 1 or 2 or 3 or 4 is rapidly fired to roller kilns, which is characterized in that described
Preheating zone (102) are discharged fume by smoke evacuation preheating kiln frame (201), smoke evacuation preheating kiln bottom (202), kiln wall (203) and smoke evacuation preheating kiln top
(204) it forms, is additionally provided with smokejack on side (207) and lower smokejack (208) in smoke evacuation preheating zone (102)；The smoke evacuation preheating
Kiln wall (203) is divided into upper and lower kiln wall by seamless steel pipe roller stick (205), and lower kiln wall is equipped with accident treatment mouth (213).
6. a kind of decorative brick according to claim 5 is rapidly fired to roller kilns, which is characterized in that the smoke evacuation preheating kiln
(204) are pushed up by cordierite I-shaped brick (209), cordierite refractory plate (210), alumina silicate fibre blanket (211) and rock from the inside to the outside
Cotton (212) composition.
7. a kind of decorative brick according to claim 1 or 2 or 3 or 4 is rapidly fired to roller kilns, which is characterized in that described
High temperature firing band (104) is by high temperature firing kiln frame (301), high temperature firing kiln bottom (302), high temperature firing kiln wall (303) and high temperature
Calcining kiln top (304) composition；The high temperature firing kiln wall (303) is divided into upper and lower kiln wall by high alumina ceramic roller stick (305), on
Kiln wall is equipped with top burner (307) and peephole (309), and lower kiln wall is equipped with sinking burner (308) and accident treatment mouth
(213).
8. a kind of decorative brick according to claim 7 is rapidly fired to roller kilns, which is characterized in that the high temperature firing kiln
Top (304) is made of high alumina suspended roof brick (310) and alumina silicate fibre blanket (211), and the high alumina suspended roof brick (310) passes through suspension hook
(312) it holds and is hung on furred ceiling beam (313).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820446812.2U CN208269639U (en) | 2018-04-01 | 2018-04-01 | A kind of decorative brick is rapidly fired to roller kilns |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820446812.2U CN208269639U (en) | 2018-04-01 | 2018-04-01 | A kind of decorative brick is rapidly fired to roller kilns |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208269639U true CN208269639U (en) | 2018-12-21 |
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ID=64676570
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820446812.2U Expired - Fee Related CN208269639U (en) | 2018-04-01 | 2018-04-01 | A kind of decorative brick is rapidly fired to roller kilns |
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| Country | Link |
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| CN (1) | CN208269639U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115246735A (en) * | 2022-08-01 | 2022-10-28 | 河北浩锐陶瓷制品有限公司 | Production process of energy-saving environment-friendly ceramic tile |
-
2018
- 2018-04-01 CN CN201820446812.2U patent/CN208269639U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115246735A (en) * | 2022-08-01 | 2022-10-28 | 河北浩锐陶瓷制品有限公司 | Production process of energy-saving environment-friendly ceramic tile |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181221 |
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| CF01 | Termination of patent right due to non-payment of annual fee |