CN202734545U - Novel industrial kiln - Google Patents
Novel industrial kiln Download PDFInfo
- Publication number
- CN202734545U CN202734545U CN 201220357303 CN201220357303U CN202734545U CN 202734545 U CN202734545 U CN 202734545U CN 201220357303 CN201220357303 CN 201220357303 CN 201220357303 U CN201220357303 U CN 201220357303U CN 202734545 U CN202734545 U CN 202734545U
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- kiln
- body pillar
- top member
- utility
- groove
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- 239000007787 solid Substances 0.000 claims description 7
- 230000002787 reinforcement Effects 0.000 claims description 5
- 238000010276 construction Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000919 ceramic Substances 0.000 abstract 1
- 230000000875 corresponding Effects 0.000 abstract 1
- 238000010304 firing Methods 0.000 abstract 1
- 239000011449 brick Substances 0.000 description 11
- 239000000725 suspension Substances 0.000 description 11
- 238000009434 installation Methods 0.000 description 5
- 239000007767 bonding agent Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000019362 perlite Nutrition 0.000 description 2
- 239000010451 perlite Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N AI2O3 Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N silicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Abstract
The utility model provides a novel industrial kiln, belongs to the technical field of kilns, and aims to solve the technical problem that the industrial kiln with convenience in construction, light kiln top mass, good energy saving effect and low manufacturing cost can be provided. The novel industrial kiln adopts the technical scheme that two ends of a plurality of kiln crown members are respectively erected on two kiln walls; every two kiln crown members are matched with each other; the structure of each kiln crown member is that a groove is formed on one side of the top of a main body beam, a convex block corresponding to the groove in size and shape is arranged on the other side of the top of the main body beam, and the adjacent kiln crown members are closely matched with each other by the groove and the convex block; the novel industrial kiln provided by the utility model is built in the following steps: (1) building a kiln bottom and kiln walls; (2) through the grooves and convex blocks on the kiln crown members, gradually splicing the plurality of kiln crown members on the kiln walls built in the step (1) one by one; and (3) mounting various internal facilities until the building is finished; and the novel industrial kiln provided by the utility model can be widely applied to the ceramic firing field.
Description
Technical field
A kind of infant industry kiln of the utility model belongs to the kiln technical field.
Background technology
The kiln top of existing Industrial Stoves is generally ceiling mounting type, structure is divided into five layers: top layer is steelframe, connecting shackle is the second layer on the steelframe, suspension hook catches on the layer 5 suspended roof brick, and (for example: thickness is 230mm, long 230mm, the mullite suspended roof brick ρ of wide 65mm=1.0) suspension ring on alleviate the weight of suspended roof brick, the 3rd, four layers are respectively perlite (about thickness 200mm) and fire-resistant blanket (for example: thickness is the alumina silicate standard blanket about 100mm), be layered on uniformly on the suspended roof brick of layer 5, these are three years old, four, five layers is the main refractory insulating layer of kiln top, ground floor steelframe and second layer suspension hook mainly play support and alleviate the refractory insulating layer suspended roof brick heavy, and whole five layers have consisted of the normal structure that modern kiln kiln top makes.
There are a lot of drawbacks in existing ceiling mounting type kiln roof construction.
One, mounting process is complicated, and it is cumbersome construct, at first to paste Pork-pieces suspended roof brick with the high-performance alite paste and fix, and every two tiles stainless steel suspension ring will be installed and be fixed in the brick body, the suspended roof brick frame that is fixed together at Yao Qiang two.The relevant position of suspension hook according to the stainless steel suspension ring is fixed on the ground floor steelframe, and another side catches on the stainless steel suspension ring of layer 5.Then spread fire-resistant blanket, perlite.Whole construction and installation more complicated is high to workmen's competency profiling.
Two, traditional suspended roof brick is because be solid, and not only quality is heavy, drop easily, and to connect the suspension hook, the suspension ring that support is to be made by stainless steel, produces easily oxidation under long-term high temperature, can not re-use, and ordinary circumstance 1-2 just must change.In addition, the high-performance alite paste that is used for the adhesion suspended roof brick can come off under long term high temperature, cause dirty, thereby affect product quality, so traditional general 1-2 of kiln topping material just must whole maintain and replaces once.
Three, traditional suspended roof brick generally is all-body tile, and a few cases is with a small amount of hole.And heat transfer has three kinds: conduction, convection current, radiation, secondly heat-conducting effect conduction the first is convection current and radiation.Mainly by conduction heat conduction, heat conduction is fast for all-body tile, and effect of heat insulation is poor, so that traditional ceiling mounting type kiln roof construction heats up is slow, in the insulating process thermal losses also many, waste energy.
The utility model content
The utility model a kind of infant industry kiln has overcome the deficiency that prior art exists, and provides that a kind of easy construction, kiln top quality are light, the infant industry kiln of good energy-conserving effect, low cost of manufacture.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of infant industry kiln, at the bottom of comprising kiln, Yao Qiang and Yao Ding, the structure on described kiln top is: frame is on two stifled kiln walls respectively at the two ends of a plurality of kilns top member, and described kiln top member cooperatively interacts between any two;
The structure of described kiln top member is: a side at body pillar top is provided with groove, and the opposite side at body pillar top is provided with the projection that all adapts with described groove size shape, closely cooperates by groove and projection between the member of adjacent kiln top.
Described body pillar is inner hollow, or is solid, and described projection is inner hollow, or is solid.
Described body pillar is main spar, or is the plate ellbeam.
Be provided with pipe in the internal cavities of the body pillar of described inner hollow, be connected with at least one deep floor between the inwall of described pipe and the body pillar of inner hollow.
Uniform at least one vertical baffle that is provided with in the internal cavities of the body pillar of described inner hollow.
Be provided with reinforcement in the cavity that forms between the inwall of the body pillar of described inner hollow and the vertical baffle.
The top of described kiln top member is equipped with multilayer or individual layer fire resistant heat preserving blanket.
The method of construction of a kind of infant industry kiln of the utility model, carry out according to the following steps:
The first step, build at the bottom of the kiln and the kiln wall;
Second step, with a plurality of kilns top member by groove and projection on it, overlap joint is assembled on the kiln wall of building in the first step one by one;
The 3rd step, the various inner facilities of installation are until build complete.
In the described second step, the lap-joint of adjacent kiln top member bonds together with resistant to elevated temperatures bonding agent in twos.
After described second step is finished, above the member of kiln top, lay multilayer or individual layer fire resistant heat preserving blanket.
The utility model compared with prior art has following beneficial effect.
1, kiln top in the utility model adopts a plurality of kilns top member overlap joint to form, and kiln top member is beam shape or plate shape, the width of the length of beam-shaped structure or the length of slab structure and kiln adapts, and designed the structure that can mutually overlap thereon, like this, during installation, only need kiln top member overlapped to be assembled on the kiln wall one by one just can automatically form bent the envelope in lap-joint, on the member of kiln top, spread multilayer or individual layer fire resistant heat preserving blanket after, just finished installation, whole construction is very simple, convenient, and after installing, having a style of one's own in the kiln top, mutually supports, easy fracture not, service life is at least more than 10 years.
2, form bent envelope after the kiln top member overlap joint assembly unit in the utility model, so need not to use bonding agent bonding, or only need the vertical plane of song envelope is bonding, like this, bonding agent just can not occur and under long term high temperature, come off and cause dirty situation, further improve service life.
3, the kiln top member in the utility model is hollow structure, inside arranges deep floor, has greatly alleviated deadweight on the basis of proof strength, and used material greatly reduces, and make the kiln top no longer need furred ceiling, so that its cost only has 70% of existing kiln topping material cost.
4, the kiln top member in the utility model is hollow structure, the centre is air, so hot physics conduction seldom, the heat transmission of air is very limited, and accumulation of heat own is few, and this just plays heat insulation effect very effectively, so the utility model quick heating, decrease the thermal losses in the production process, the energy-saving effect highly significant, economic benefit is very obvious.
Description of drawings
Below in conjunction with accompanying drawing the utility model is described further.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of kiln top member among the utility model embodiment one.
The structural representation of kiln top member among Fig. 3 the utility model embodiment two.
The structural representation of kiln top member among Fig. 4 the utility model embodiment three.
The structural representation of kiln top member among Fig. 5 the utility model embodiment four.
The structural representation of kiln top member among Fig. 6 the utility model embodiment five.
The structural representation of kiln top member among Fig. 7 the utility model embodiment six.
The structural representation of kiln top member among Fig. 8 the utility model embodiment seven.
The structural representation of kiln top member among Fig. 9 the utility model embodiment eight.
The structural representation of kiln top member among Figure 10 the utility model embodiment nine.
Figure 11 is the overlap joint schematic diagram of kiln top member in the utility model.
Among the figure, 1 be kiln at the bottom of, 2 for the kiln wall, 3 for the kiln top, 4 for kiln top member, 5 for body pillar, 6 for groove, 7 for projection, 8 for pipe, 9 for deep floor, 10 for vertical baffle, 11 for reinforcement, 12 be the fire resistant heat preserving blanket.
The specific embodiment
At the bottom of the kiln in a kind of infant industry kiln described in the utility model 1 and kiln wall 2 be prior art, various device in the kiln is installed same as the prior art.
The size of kiln top member 4 can be made according to actual needs in a kind of infant industry kiln of the utility model, length is between 0.5m-6m, width is between 5cm-1m, height is between 2cm-50cm, wherein length is according to the width of a kind of infant industry kiln of the utility model and fixed, its length to guarantee the two ends of kiln top member 4 can frame on the kiln wall of both sides.
Embodiment one
As depicted in figs. 1 and 2, a kind of infant industry kiln of the utility model, the two ends of a plurality of kilns top member 4 respectively frame are blocked up on the kiln walls 2 two, and described kiln top member 4 cooperatively interacts between any two, the structure of described kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with described groove 6 size shape;
Described body pillar 5 is main spar, and body pillar 5 and projection 7 are solid.
Embodiment two
As shown in figures 1 and 3, a kind of infant industry kiln of the utility model, the two ends of a plurality of kilns top member 4 respectively frame are blocked up on the kiln walls 2 two, and described kiln top member 4 cooperatively interacts between any two, the structure of described kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with described groove 6 size shape;
Described body pillar 5 is main spar, and body pillar 5 and projection 7 are hollow.
Embodiment three
As shown in Figure 1 and Figure 4, a kind of infant industry kiln of the utility model, the two ends of a plurality of kilns top member 4 respectively frame are blocked up on the kiln walls 2 two, and described kiln top member 4 cooperatively interacts between any two, the structure of described kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with described groove 6 size shape;
Described body pillar 5 is main spar, and body pillar 5 and projection 7 are hollow;
Be provided with pipe 8 in the internal cavities of described hollow body pillar 5, be connected with at least one deep floor 9 between the inwall of described pipe 8 and hollow body pillar 5.
Embodiment four
Such as Fig. 1 and shown in Figure 5, a kind of infant industry kiln of the utility model, the two ends of a plurality of kilns top member 4 respectively frame are blocked up on the kiln walls 2 two, and described kiln top member 4 cooperatively interacts between any two, the structure of described kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with described groove 6 size shape;
Described body pillar 5 is the plate ellbeam, and body pillar 5 and projection 7 are solid.
Embodiment five
Such as Fig. 1 and shown in Figure 6, a kind of infant industry kiln of the utility model, the two ends of a plurality of kilns top member 4 respectively frame are blocked up on the kiln walls 2 two, and described kiln top member 4 cooperatively interacts between any two, the structure of described kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with described groove 6 size shape;
Described body pillar 5 is the plate ellbeam, and body pillar 5 and projection 7 are hollow.
Embodiment six
Such as Fig. 1 and shown in Figure 7, a kind of infant industry kiln of the utility model, the two ends of a plurality of kilns top member 4 respectively frame are blocked up on the kiln walls 2 two, and described kiln top member 4 cooperatively interacts between any two, the structure of described kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with described groove 6 size shape;
Described body pillar 5 is the plate ellbeam, and body pillar 5 and projection 7 are hollow;
Uniform at least one vertical baffle 10 that is provided with in the internal cavities of described hollow body pillar 5.
Embodiment seven
Such as Fig. 1 and shown in Figure 8, a kind of infant industry kiln of the utility model, the two ends of a plurality of kilns top member 4 respectively frame are blocked up on the kiln walls 2 two, and described kiln top member 4 cooperatively interacts between any two, the structure of described kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with described groove 6 size shape;
Described body pillar 5 is the plate ellbeam, and body pillar 5 and projection 7 are hollow;
Uniform at least one vertical baffle 10 that is provided with in the internal cavities of described hollow body pillar 5; Be provided with reinforcement 11 in the cavity that forms between the inwall of hollow body pillar 5 and the vertical baffle 10.
Embodiment eight
Such as Fig. 1 and shown in Figure 9, a kind of infant industry kiln of the utility model, the two ends of a plurality of kilns top member 4 respectively frame are blocked up on the kiln walls 2 two, and described kiln top member 4 cooperatively interacts between any two, the structure of described kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with described groove 6 size shape;
Described body pillar 5 is that main spar and its end face are the arc that arches upward, and described body pillar 5 and projection 7 are hollow;
Be provided with pipe 8 in the internal cavities of described hollow body pillar 5, be connected with at least one deep floor 9 between the inwall of described pipe 8 and hollow body pillar 5.
Embodiment nine
Such as Fig. 1 and shown in Figure 10, a kind of infant industry kiln of the utility model, the two ends of a plurality of kilns top member 4 respectively frame are blocked up on the kiln walls 2 two, and described kiln top member 4 cooperatively interacts between any two, the structure of described kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with described groove 6 size shape;
Described body pillar 5 is that plate ellbeam and its end face are the arc that arches upward, and described body pillar 5 and projection 7 are hollow;
Uniform at least one vertical baffle 10 that is provided with in the internal cavities of described hollow body pillar 5; Be provided with reinforcement 11 in the cavity that forms between the inwall of hollow body pillar 5 and the vertical baffle 10.
The method of construction of a kind of infant industry kiln of the utility model, carry out according to the following steps:
The first step, build at the bottom of the kiln 1 and kiln wall 2;
Second step, will be as described in claim 1 a plurality of kilns top member 4 are by groove 6 and projection 7 on it, and overlap joint is assembled on the kiln wall 2 of building in the first step one by one;
The 3rd step, the various inner facilities of installation are until build complete.
In the described second step, the lap-joint of adjacent kiln top member 4 bonds together with resistant to elevated temperatures bonding agent in twos.
After described second step is finished, above kiln top member 4, lay multilayer or individual layer fire resistant heat preserving blanket 12.
Kiln top member is fictile in the utility model, or makes of other refractory material.
Kiln top member in the utility model can select traditional conveying mechanism that passes through to send in the kiln and burn till when entering calcining kiln; One end that also can be chosen in kiln top member is installed suspension ring, burns till after kiln top member vertically being sling with suspension hook by the staff, can utilize deadweight like this, strengthens the structure of kiln top member, prevents distortion.
The above has done detailed description to embodiment of the present utility model by reference to the accompanying drawings, but the utility model is not limited to above-described embodiment, in the ken that those of ordinary skills possess, can also under the prerequisite that does not break away from the utility model aim, make various variations.
Claims (7)
1. infant industry kiln, comprise (1), kiln wall (2) He Yaoding (3) at the bottom of the kiln, it is characterized in that the structure on described kiln top (3) is: the two ends of a plurality of kilns top member (4) respectively frame are blocked up on the kiln walls (2) two, and described kiln top member (4) cooperatively interacts between any two;
The structure of described kiln top member (4) is: a side at body pillar (5) top is provided with groove (6), the opposite side at body pillar (5) top is provided with the projection (7) that all adapts with described groove (6) size shape, closely cooperates by groove (6) and projection (7) between the adjacent kiln top member (4).
2. a kind of infant industry kiln according to claim 1 is characterized in that, described body pillar (5) is inner hollow, or is solid, and described projection (7) is inner hollow, or is solid.
3. a kind of infant industry kiln according to claim 1 and 2 is characterized in that, described body pillar (5) is main spar, or is the plate ellbeam.
4. a kind of infant industry kiln according to claim 2, it is characterized in that, be provided with pipe (8) in the internal cavities of the body pillar of described inner hollow (5), be connected with at least one deep floor (9) between the inwall of described pipe (8) and the body pillar (5) of inner hollow.
5. a kind of infant industry kiln according to claim 2 is characterized in that, uniform at least one vertical baffle (10) that is provided with in the internal cavities of the body pillar of described inner hollow (5).
6. a kind of infant industry kiln according to claim 5 is characterized in that, is provided with reinforcement (11) in the cavity that forms between the inwall of the body pillar of described inner hollow (5) and the vertical baffle (10).
7. a kind of infant industry kiln according to claim 1 is characterized in that, the top of described kiln top member (4) is equipped with multilayer or individual layer fire resistant heat preserving blanket (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220357303 CN202734545U (en) | 2012-07-23 | 2012-07-23 | Novel industrial kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220357303 CN202734545U (en) | 2012-07-23 | 2012-07-23 | Novel industrial kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202734545U true CN202734545U (en) | 2013-02-13 |
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ID=47660238
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220357303 Expired - Fee Related CN202734545U (en) | 2012-07-23 | 2012-07-23 | Novel industrial kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202734545U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102748950A (en) * | 2012-07-23 | 2012-10-24 | 万锦标 | Industrial furnace and building method thereof |
| CN104773676A (en) * | 2015-04-08 | 2015-07-15 | 赛埃孚汽车保修设备（太仓）有限公司 | Weight-resisting high-strength longitudinal beam of automobile elevator |
-
2012
- 2012-07-23 CN CN 201220357303 patent/CN202734545U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102748950A (en) * | 2012-07-23 | 2012-10-24 | 万锦标 | Industrial furnace and building method thereof |
| CN104773676A (en) * | 2015-04-08 | 2015-07-15 | 赛埃孚汽车保修设备（太仓）有限公司 | Weight-resisting high-strength longitudinal beam of automobile elevator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170601 Address after: 715400 Yangshan village, Longmen Town, Hancheng District, Weinan, Shaanxi Patentee after: Hancheng Tenglong Ceramics Co. Ltd Address before: 528000 Guangdong Province, Foshan city Chancheng District No. 48 Liu Hu Lu Patentee before: Wan Jinbiao |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130213 Termination date: 20200723 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |