CN102759274B - Kiln crown component of kiln - Google Patents
Kiln crown component of kiln Download PDFInfo
- Publication number
- CN102759274B CN102759274B CN201210255262.3A CN201210255262A CN102759274B CN 102759274 B CN102759274 B CN 102759274B CN 201210255262 A CN201210255262 A CN 201210255262A CN 102759274 B CN102759274 B CN 102759274B
- Authority
- CN
- China
- Prior art keywords
- kiln
- body pillar
- hollow
- main body
- crown component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000007787 solid Substances 0.000 claims abstract description 7
- 230000002787 reinforcement Effects 0.000 claims description 5
- 239000011449 brick Substances 0.000 abstract description 12
- 230000003014 reinforcing effect Effects 0.000 abstract 2
- 239000000725 suspension Substances 0.000 description 11
- 238000010276 construction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 230000009970 fire resistant effect Effects 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000007767 bonding agent Substances 0.000 description 2
- BCAARMUWIRURQS-UHFFFAOYSA-N dicalcium;oxocalcium;silicate Chemical compound [Ca+2].[Ca+2].[Ca]=O.[O-][Si]([O-])([O-])[O-] BCAARMUWIRURQS-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 235000019362 perlite Nutrition 0.000 description 2
- 239000010451 perlite Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
Landscapes
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
The invention provides a kiln crown component of a kiln, and belongs to the technical field of kiln crown bricks of kilns. The kiln crown component of the kiln is light in weight, convenient to install, and has long service life. The technical scheme is that a groove is arranged at one side of the top of a main body beam, and a bump in match with the groove in size and shape is arranged at the other side of the top of the main body beam; the main body beam is hollow, or solid; the bump is hollow, or solid; the main body beam is a quadrate beam; a circular tube is arranged in an internal cavity of the hollow main body beam; the circular tube is connected with the internal wall of the hollow main body beam through at least one reinforcing rib plate; the main body beam is a plate-shaped beam; at least one upright separating plate is distributed in the internal cavity of the hollow main body beam; a reinforcing rib is arranged in a cavity which is formed between the internal wall of the hollow main body beam and the upright separating plate; and the top or the bottom of the main body beam is flat or arched. The kiln crown component is especially suitable for building the kiln crowns of industrial kilns.
Description
Technical field
A kind of kiln crown component of kiln of the present invention, belongs to kiln kiln top technical field.
Background technology
The kiln top of existing Industrial Stoves is generally ceiling mounting type, structure is divided into five layers: most top layer is steelframe, on steelframe, connecting shackle is the second layer, suspension hook catches on layer 5 suspended roof brick (such as: thickness is 230mm, long 230mm, mullite suspended roof brick ρ=1.0 of wide 65mm) on suspension ring alleviate the weight of suspended roof brick, 3rd, four layers are respectively perlite (thickness about 200mm) and fire-resistant blanket (such as: thickness is the alumina silicate standard blanket of about 100mm), be layered on uniformly on the suspended roof brick of layer 5, these are three years old, four, five layers is the main refractory insulating layer of kiln top, ground floor steelframe and second layer suspension hook mainly play support and alleviate refractory insulating layer suspended roof brick heavy, whole five layers of normal structure constituting modern kiln kiln top and make.
There is a lot of drawback in existing ceiling mounting type kiln roof construction.
One, mounting process is complicated, constructs cumbersome, first Pork-pieces suspended roof brick high-performance alite paste will be pasted fixing, and will install stainless steel suspension ring every two tiles and be fixed in brick body, the suspended roof brick frame be fixed together at Yao Qiang two.Be fixed on ground floor steelframe by suspension hook according to the relevant position of stainless steel suspension ring, another side catches on the stainless steel suspension ring of layer 5.Then fire-resistant blanket, perlite is spread.Whole construction and installation more complicated is high to workmen's competency profiling.
Two, traditional suspended roof brick is because be solid, and not only quality weight, easily drops, and to connect the suspension hook, the suspension ring that support be made up of stainless steel, and under long-term high temperature, easily produce oxidation, can not re-use, ordinary circumstance 1-2 just must change.In addition, the high-performance alite paste for adhesion suspended roof brick can come off under long term high temperature, causes dirty, thus affects product quality, so traditional general 1-2 of kiln topping material with regard to necessary all maintain and replaces once.
Three, traditional suspended roof brick is generally all-body tile, and a few cases is with a small amount of hole.And the transmission of heat has three kinds: conduction, convection current, radiation, secondly heat-conducting effect conduction the first is convection current and radiation.All-body tile is mainly through conductive heat transfer, and heat conduction is fast, and effect of heat insulation is poor, so traditional ceiling mounting type kiln roof construction heats up slow, in insulating process, thermal losses is also many, wastes energy.
Summary of the invention
The present invention overcomes the deficiencies in the prior art, and technical problem to be solved is for providing a kind of from heavy and light, easy for installation, long service life, kiln crown component of kiln easy to maintenance, safety, cost are low.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is: a kind of kiln crown component of kiln, and the side at body pillar top is provided with groove, and the opposite side at body pillar top is provided with the projection all adapted with described groove size shape;
Described body pillar is be provided with pipe in the internal cavities of hollow, hollow body pillar, is connected between described pipe and the inwall of hollow body pillar with at least one deep floor;
Described body pillar is main spar.
Described projection is hollow, or is solid.
The end face of described body pillar is the arcwall face arched upward, and bottom surface is plane.
A kind of kiln crown component of kiln, the side at body pillar top is provided with groove, and the opposite side at body pillar top is provided with the projection all adapted with described groove size shape;
Described body pillar is hollow plate ellbeam;
Uniformly in the internal cavities of described hollow body pillar be provided with at least one vertical baffle.
Reinforcement is provided with in the cavity formed between the inwall of described hollow body pillar and vertical baffle.
The end face of described body pillar is the arcwall face arched upward, and bottom surface is plane.
The present invention compared with prior art has following beneficial effect.
1, the present invention is beam shape or plate shape, the width of the length of beam-shaped structure or the length of slab structure and kiln adapts, and devise the structure that can mutually overlap thereon, like this, during installation, only crown component need be overlapped one by one to be assembled on kiln wall and just can automatically form bent envelope in lap-joint, and then spread multilayer or individual layer fire resistant heat preserving blanket above, just complete installation, whole construction is very simple, convenient, and after installing, have a style of one's own in kiln top, mutual support, not easy fracture, service life is at least more than 10 years.
2, the present invention when mounted, and overlap assembled rear formation song envelope, so without the need to bonding with bonding agent, or the vertical plane that only song need be sealed is bonding, like this, would not occur that bonding agent comes off under long term high temperature and cause dirty situation, further increase service life.
3, the present invention is hollow structure, and inside arranges deep floor, and the basis of proof strength significantly reduces deadweight, and material used greatly reduces, and makes kiln top no longer need furred ceiling, makes its cost only have 70% of existing kiln topping material cost.
4, the present invention is hollow structure, centre is air, so ermal physics conduction seldom, the heat trnasfer of air is very limited, and accumulation of heat own is few, and this just plays heat insulation effect very effectively, so the furnace heating-up made as kiln top of the present invention is fast, considerably reduce the thermal losses in production process, energy-saving effect highly significant, economic benefit clearly.
5, the present invention arranges pipe in internal cavities; when there is unexpected fracture in component; in the following period of time that the song envelope part of adjacent members overlap joint can support; temporary support bar is inserted in time in the pipe of inside; support bar and deep floor can well ensure that component can not break and drop in stove; thus protect ongoing production, stop production after the semi-finished product in kiln can be made to complete cooling maintenance again, reduces maintenance cost.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention will be further described in detail.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of embodiments of the invention two.
Fig. 3 is the structural representation of embodiments of the invention three.
Fig. 4 is the structural representation of embodiments of the invention four.
Fig. 5 is the structural representation of embodiments of the invention five.
Fig. 6 is the structural representation of embodiments of the invention six.
Fig. 7 is the structural representation of embodiments of the invention seven.
Fig. 8 is the structural representation of embodiments of the invention eight.
Fig. 9 is the structural representation of embodiments of the invention nine.
Figure 10 is using state reference diagram when body pillar is main spar in the present invention.
In figure, 1 is body pillar, and 2 is groove, and 3 is projection, and 4 is pipe, and 5 is deep floor, and 6 is vertical baffle, and 7 is reinforcement.
Detailed description of the invention
A kind of kiln crown component of kiln of the present invention is the main body refractory material carrying bent envelope that industry kiln stove top makes, its size can make according to actual needs, length is between 0.5m-6m, width is between 5cm-1m, height is between 2cm-50cm, wherein length of the present invention is width according to kiln and fixed, its length to ensure two ends of the present invention can frame on the kiln wall of kiln both sides.
Embodiment one
As shown in Figure 1, a kind of kiln crown component of kiln, the side at body pillar 1 top is provided with groove 2, and the opposite side at body pillar 1 top is provided with the projection 3 all adapted with described groove 2 size shape;
Described body pillar 1 is main spar, and body pillar 1 and projection 3 are solid.
Embodiment two
As shown in Figure 2, a kind of kiln crown component of kiln, the side at body pillar 1 top is provided with groove 2, and the opposite side at body pillar 1 top is provided with the projection 3 all adapted with described groove 2 size shape;
Described body pillar 1 is main spar, and body pillar 1 and projection 3 are hollow.
Embodiment three
As shown in Figure 3, a kind of kiln crown component of kiln, the side at body pillar 1 top is provided with groove 2, and the opposite side at body pillar 1 top is provided with the projection 3 all adapted with described groove 2 size shape;
Described body pillar 1 is main spar, and body pillar 1 and projection 3 are hollow;
Be provided with pipe 4 in the internal cavities of described hollow body pillar 1, be connected with at least one deep floor 5 between described pipe 4 and the inwall of hollow body pillar 1.
This kind of stabilized structure is reliable, after pressing the constructed kiln top of following using method with the present invention, multiple the present invention is had a style of one's own, not easy fracture, even if when there is unexpected fracture, the song envelope part overlapped with adjacent the present invention can be born the part of the present invention ruptured and conduct oneself with dignity, and can insert temporary support bar in time in the pipe 4 of inside simultaneously, so fall into the ongoing production of impact in stove after preventing the present invention from rupturing to a great extent.
Embodiment four
As shown in Figure 4, a kind of kiln crown component of kiln, the side at body pillar 1 top is provided with groove 2, and the opposite side at body pillar 1 top is provided with the projection 3 all adapted with described groove 2 size shape;
Described body pillar 1 is plate ellbeam, and body pillar 1 and projection 3 are solid.
Embodiment five
As shown in Figure 5, a kind of kiln crown component of kiln, the side at body pillar 1 top is provided with groove 2, and the opposite side at body pillar 1 top is provided with the projection 3 all adapted with described groove 2 size shape;
Described body pillar 1 is plate ellbeam, and body pillar 1 and projection 3 are hollow.
Embodiment six
As shown in Figure 6, a kind of kiln crown component of kiln, the side at body pillar 1 top is provided with groove 2, and the opposite side at body pillar 1 top is provided with the projection 3 all adapted with described groove 2 size shape;
Described body pillar 1 is plate ellbeam, and body pillar 1 and projection 3 are hollow;
Uniformly in the internal cavities of described hollow body pillar 1 be provided with at least one vertical baffle 6.
Embodiment seven
As shown in Figure 7, a kind of kiln crown component of kiln, the side at body pillar 1 top is provided with groove 2, and the opposite side at body pillar 1 top is provided with the projection 3 all adapted with described groove 2 size shape;
Described body pillar 1 is plate ellbeam, and body pillar 1 and projection 3 are hollow;
Uniformly in the internal cavities of described hollow body pillar 1 be provided with at least one vertical baffle 6; Reinforcement 7 is provided with in the cavity formed between the inwall of hollow body pillar 1 and vertical baffle 6.
Embodiment eight
As shown in Figure 8, a kind of kiln crown component of kiln, the side at body pillar 1 top is provided with groove 2, and the opposite side at body pillar 1 top is provided with the projection 3 all adapted with described groove 2 size shape;
Described body pillar 1 is main spar and its end face is the arcwall face arched upward, and described body pillar 1 and projection 3 are hollow;
Be provided with pipe 4 in the internal cavities of described hollow body pillar 1, be connected with at least one deep floor 5 between described pipe 4 and the inwall of hollow body pillar 1.
Embodiment nine
As shown in Figure 9, a kind of kiln crown component of kiln, the side at body pillar 1 top is provided with groove 2, and the opposite side at body pillar 1 top is provided with the projection 3 all adapted with described groove 2 size shape;
Described body pillar 1 is plate ellbeam and its end face is the arcwall face arched upward, and described body pillar 1 and projection 3 are hollow;
Uniformly in the internal cavities of described hollow body pillar 1 be provided with at least one vertical baffle 6; Reinforcement 7 is provided with in the cavity formed between the inwall of hollow body pillar 1 and vertical baffle 6.
Using method
As shown in Figure 10, when body pillar 1 is main spar, build up at the bottom of kiln and after kiln wall, one by one by two end-rack of the present invention on the kiln wall on both sides, closely cooperated by the groove 2 on it and projection 3 overlap joint between adjacent the present invention.
When body pillar 1 is plate ellbeam, usage is the same.
Preparation method
The present invention is fictile, or makes of other refractory material.
The present invention, when entering calcining kiln, can select traditional being sent in kiln by conveying mechanism to burn till; Also can select, in one end of the present invention, suspension ring are installed, burn till after the present invention vertically being sling with suspension hook by staff, can deadweight be utilized like this, strengthen structure of the present invention, prevent distortion.
By reference to the accompanying drawings embodiments of the invention are explained in detail above, but the present invention is not limited to above-described embodiment, in the ken that those of ordinary skill in the art possess, various change can also be made under the prerequisite not departing from present inventive concept.
Claims (6)
1. a kiln crown component of kiln, is characterized in that: the side at body pillar (1) top is provided with groove (2), and the opposite side at body pillar (1) top is provided with the projection (3) all adapted with described groove (2) size shape;
Described body pillar (1), for hollow, is provided with pipe (4) in the internal cavities of hollow body pillar (1), is connected between described pipe (4) and the inwall of hollow body pillar (1) with at least one deep floor (5);
Described body pillar (1) is main spar.
2. a kind of kiln crown component of kiln according to claim 1, is characterized in that: described projection (3) for hollow, or is solid.
3. a kind of kiln crown component of kiln according to claim 1 and 2, is characterized in that: the end face of described body pillar (1) is the arcwall face arched upward, and bottom surface is plane.
4. a kiln crown component of kiln, is characterized in that: the side at body pillar (1) top is provided with groove (2), and the opposite side at body pillar (1) top is provided with the projection (3) all adapted with described groove (2) size shape;
Described body pillar (1) is hollow plate ellbeam;
Uniformly in the internal cavities of described hollow body pillar (1) be provided with at least one vertical baffle (6).
5. a kind of kiln crown component of kiln according to claim 4, is characterized in that: be provided with reinforcement (7) in the cavity formed between the inwall of described hollow body pillar (1) and vertical baffle (6).
6. a kind of kiln crown component of kiln according to claim 4 or 5, is characterized in that: the end face of described body pillar (1) is the arcwall face arched upward, and bottom surface is plane.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201210255262.3A CN102759274B (en) | 2012-07-23 | 2012-07-23 | Kiln crown component of kiln |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210255262.3A CN102759274B (en) | 2012-07-23 | 2012-07-23 | Kiln crown component of kiln |
Publications (2)
Publication Number | Publication Date |
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CN102759274A CN102759274A (en) | 2012-10-31 |
CN102759274B true CN102759274B (en) | 2015-01-28 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201210255262.3A Expired - Fee Related CN102759274B (en) | 2012-07-23 | 2012-07-23 | Kiln crown component of kiln |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109944493B (en) * | 2019-04-08 | 2021-01-26 | 江苏健雄电气安装工程有限公司 | Assembled pole installation is with embracing pole device |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1422144A (en) * | 1972-05-13 | 1976-01-21 | Wfj Construction Co North Wale | Roof elements |
CN1053831A (en) * | 1991-03-21 | 1991-08-14 | 沈阳市苏家屯区塑料机械研究所 | Double wall spiral corrugated plastic pipe |
EP0862034A1 (en) * | 1997-03-01 | 1998-09-02 | Schwab Feuerfesttechnik GmbH | Keystone set |
CN201291448Y (en) * | 2008-10-08 | 2009-08-19 | 书元机械企业(昆山)有限公司 | Hand-hold handle sheath of mechanical equipment |
CN201935570U (en) * | 2010-12-23 | 2011-08-17 | 徐玉会 | Large prefabricated poly-light fireproof beam top used for building pottery kiln |
CN201945165U (en) * | 2011-01-31 | 2011-08-24 | 江阴长源机械制造有限公司 | Arched beam of kiln body in high-temperature region of pushed slab kiln under protection of nitrogen atmosphere |
CN202734544U (en) * | 2012-07-23 | 2013-02-13 | 万锦标 | Novel kiln crown member of kiln |
-
2012
- 2012-07-23 CN CN201210255262.3A patent/CN102759274B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1422144A (en) * | 1972-05-13 | 1976-01-21 | Wfj Construction Co North Wale | Roof elements |
CN1053831A (en) * | 1991-03-21 | 1991-08-14 | 沈阳市苏家屯区塑料机械研究所 | Double wall spiral corrugated plastic pipe |
EP0862034A1 (en) * | 1997-03-01 | 1998-09-02 | Schwab Feuerfesttechnik GmbH | Keystone set |
CN201291448Y (en) * | 2008-10-08 | 2009-08-19 | 书元机械企业(昆山)有限公司 | Hand-hold handle sheath of mechanical equipment |
CN201935570U (en) * | 2010-12-23 | 2011-08-17 | 徐玉会 | Large prefabricated poly-light fireproof beam top used for building pottery kiln |
CN201945165U (en) * | 2011-01-31 | 2011-08-24 | 江阴长源机械制造有限公司 | Arched beam of kiln body in high-temperature region of pushed slab kiln under protection of nitrogen atmosphere |
CN202734544U (en) * | 2012-07-23 | 2013-02-13 | 万锦标 | Novel kiln crown member of kiln |
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Publication number | Publication date |
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CN102759274A (en) | 2012-10-31 |
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Effective date of registration: 20170524 Address after: 715400 Yangshan village, Longmen Town, Hancheng District, Weinan, Shaanxi Patentee after: Hancheng Tenglong Ceramics Co. Ltd Address before: 528000 Guangdong Province, Foshan city Chancheng District No. 48 Liu Hu Lu Patentee before: Wan Jinbiao |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150128 Termination date: 20200723 |
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