CN102748950A - Industrial furnace and building method thereof - Google Patents
Industrial furnace and building method thereof Download PDFInfo
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- CN102748950A CN102748950A CN2012102552784A CN201210255278A CN102748950A CN 102748950 A CN102748950 A CN 102748950A CN 2012102552784 A CN2012102552784 A CN 2012102552784A CN 201210255278 A CN201210255278 A CN 201210255278A CN 102748950 A CN102748950 A CN 102748950A
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Abstract
The invention relates to an industrial furnace and a building method thereof and belongs to the technical field of furnaces. The industrial furnace and the building method of the industrial furnace are convenient to construct, light in furnace crown weight, good in energy conservation effect and low in manufacture cost. The technical scheme is that two ends of a plurality of furnace crown construction members are respectively erected on two furnace walls, and every two furnace crown construction members are matched with each other. The structure of the furnace crown construction members is that a groove is arranged on one side of the top portion of a main beam, a protruding block matched with the groove in size and shape is arranged on the other side of the main beam, and adjacent furnace crown construction members are closely matched through the groove and the protruding block. The building method comprises the following steps of 1 building a furnace bottom and the furnace wall; 2 gradually overlapping and jointing the plurality of furnace crown construction members on the furnace wall built in step 1 through the groove and the protruding block on each furnace crown construction member; and 3 installing various internal facilities until building is completed. The industrial furnace and the building method can be widely used in the field of pottery burning.
Description
Technical field
A kind of Industrial Stoves of the present invention and method of construction thereof belong to the kiln technical field.
Background technology
The kiln top of existing Industrial Stoves is generally ceiling mounting type; Structure is divided into five layers: top layer is a steelframe; Connecting shackle is the second layer on the steelframe; Suspension hook catches on the weight that suspension ring on the layer 5 suspended roof brick (for example: thickness is mullite suspended roof brick ρ=1.0 of 230mm, long 230mm, wide 65mm) alleviate suspended roof brick; Third and fourth layer is respectively perlite (about thickness 200mm) and fire-resistant blanket (for example: thickness is the alumina silicate standard blanket about 100mm), is layered on uniformly on the suspended roof brick of layer 5, and these three, four, five layers is the main refractory insulating layer in kiln top; Ground floor steelframe and second layer suspension hook mainly play support and alleviate the refractory insulating layer suspended roof brick heavy, and whole five layers have constituted the normal structures that modern kiln kiln top makes.
There are a lot of drawbacks in existing ceiling mounting type kiln roof construction.
One, mounting process is complicated, and it is cumbersome construct, at first to paste Pork-pieces suspended roof brick with the high-performance alite paste and fix, and whenever at a distance from two tiles stainless steel suspension ring will be installed and be fixed in the brick body, the suspended roof brick frame that is fixed together at Yao Qiang two.The relevant position of suspension hook according to the stainless steel suspension ring is fixed on the ground floor steelframe, and another side catches on the stainless steel suspension ring of layer 5.Spread fire-resistant blanket, perlite then.Whole construction is installed more complicated, and is high to workmen's competency profiling.
Two, traditional suspended roof brick is because be solid, and not only quality is heavy, drop easily, and to connect the suspension hook, the suspension ring that support is to be processed by stainless steel, under long-term high temperature, is easy to generate oxidation, can not re-use, and ordinary circumstance 1-2 just must change.In addition, the high-performance alite paste that is used for the adhesion suspended roof brick can come off under long term high temperature, cause dirty, thereby influence product quality, so just all maintain and replaces are once for traditional general 1-2 of kiln topping material.
Three, traditional suspended roof brick generally is the entire body brick, and few cases is to have a small amount of hole.And the transmission of heat has three kinds: conduction, convection current, radiation, secondly heat-conducting effect conduction the first is convection current and radiation.Mainly through conduction heat conduction, heat conduction is fast for the entire body brick, and effect of heat insulation is poor, so that traditional ceiling mounting type kiln roof construction heats up is slow, in the insulating process thermal losses also many, waste energy.
Summary of the invention
A kind of Industrial Stoves of the present invention and method of construction thereof have overcome the deficiency that prior art exists, and the Industrial Stoves of a kind of easy construction, kiln top light weight, good energy-conserving effect, low cost of manufacture and the method for building this kiln are provided.
In order to solve the problems of the technologies described above; The technical scheme that the present invention adopts is: a kind of Industrial Stoves; At the bottom of comprising kiln, Yao Qiang and Yao Ding, the structure on said kiln top is: frame is on two stifled kiln walls respectively at the two ends of a plurality of kilns top member, and said kiln top member cooperatively interacts between any two;
The structure of said kiln top member is: a side at body pillar top is provided with groove, and the opposite side at body pillar top is provided with the projection that all adapts with said groove size shape, closely cooperates through groove and projection between the member of adjacent kiln top.
Said body pillar is an inner hollow, or is solid, and said projection is an inner hollow, or is solid.
Described body pillar is a main spar, or is the plate ellbeam.
Be provided with pipe in the internal cavities of the body pillar of said inner hollow, be connected with at least one deep floor between the inwall of said pipe and the body pillar of inner hollow.
Be uniformly distributed with in the internal cavities of the body pillar of said inner hollow and be provided with at least one vertical dividing plate.
Be provided with reinforcement in the cavity that forms between the inwall of the body pillar of said inner hollow and the vertical dividing plate.
The top of said kiln top member is equipped with multilayer or individual layer fire resistant heat preserving blanket.
The method of construction of a kind of Industrial Stoves of the present invention, carry out according to the following steps:
The first step, build at the bottom of the kiln and the kiln wall;
Second step, with a plurality of kilns top member through groove and projection on it, overlap joint is assembled on the kiln wall of building in the first step one by one;
The 3rd step, the various inner facilities of installation finish until construction.
In said second step, the lap-joint of adjacent in twos kiln top member bonds together with resistant to elevated temperatures bonding agent.
Said second step is laid multilayer or individual layer fire resistant heat preserving blanket after accomplishing above the member of kiln top.
The present invention compared with prior art has following beneficial effect.
1, the kiln among the present invention top adopts a plurality of kilns top member overlap joint to form, and kiln top member is beam shape or plate shape, and the width of the length of beam-shaped structure or the length of slab structure and kiln adapts; And designed the structure that can overlap each other above that, like this, during installation; Only need kiln top member overlapped to be assembled on the kiln wall one by one just can form bent the envelope automatically in lap-joint, on the member of kiln top, spread multilayer or individual layer fire resistant heat preserving blanket after, just accomplished installation; Whole construction is very simple, convenient, and after installing, have a style of one's own in the kiln top; Each other support, easy fracture not, service life is at least more than 10 years.
2, form bent envelope after the kiln top member overlap joint assembly unit among the present invention; So need not with bonding agent bonding, or only need the vertical plane of song envelope bonding, like this; Bonding agent just can not occur and under long term high temperature, come off and cause dirty situation, further improve service life.
3, the kiln top member among the present invention is a hollow structure, and the set inside deep floor has alleviated deadweight greatly on the basis of proof strength, and used material significantly reduces, and makes the kiln top no longer need furred ceiling, makes its cost have only 70% of existing kiln topping material cost.
4, the kiln top member among the present invention is a hollow structure, and the centre is an air, so the conduction of hot physics seldom; The heat transmission of air is very limited, and accumulation of heat own is few, and this just plays heat insulation effect very effectively; So quick heating of the present invention; Reduced the thermal losses in the production process significantly, the energy-saving effect highly significant, economic benefit is very obvious.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done further explanation.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the structural representation of kiln top member in the embodiment of the invention one.
The structural representation of kiln top member in Fig. 3 embodiment of the invention two.
The structural representation of kiln top member in Fig. 4 embodiment of the invention three.
The structural representation of kiln top member in Fig. 5 embodiment of the invention four.
The structural representation of kiln top member in Fig. 6 embodiment of the invention five.
The structural representation of kiln top member in Fig. 7 embodiment of the invention six.
The structural representation of kiln top member in Fig. 8 embodiment of the invention seven.
The structural representation of kiln top member in Fig. 9 embodiment of the invention eight.
The structural representation of kiln top member in Figure 10 embodiment of the invention nine.
Figure 11 is the overlap joint sketch map of kiln top member among the present invention.
Among the figure, 1 be kiln at the bottom of, 2 for the kiln wall, 3 for the kiln top, 4 for kiln top member, 5 for body pillar, 6 for groove, 7 for projection, 8 for pipe, 9 for deep floor, 10 for vertical dividing plate, 11 for reinforcement, 12 be the fire resistant heat preserving blanket.
The specific embodiment
At the bottom of the kiln in a kind of Industrial Stoves of the present invention 1 with kiln wall 2 be prior art, the installation of various device in the kiln is identical with prior art.
The size of kiln top member 4 can be made according to actual needs in a kind of Industrial Stoves of the present invention; Length is between 0.5m-6m; Width is between 5cm-1m; Height is between 2cm-50cm, and wherein length is the width of a kind of Industrial Stoves according to the present invention and fixed, its length to guarantee the two ends of kiln top member 4 can frame on the kiln wall of both sides.
Embodiment one
As depicted in figs. 1 and 2; A kind of Industrial Stoves of the present invention; The two ends of a plurality of kilns top member 4 frame are respectively blocked up on the kiln walls 2 two; And said kiln top member 4 cooperatively interacts between any two, and the structure of said kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with said groove 6 size shape;
Said body pillar 5 is a main spar, and body pillar 5 is solid with projection 7.
Embodiment two
As shown in figures 1 and 3; A kind of Industrial Stoves of the present invention; The two ends of a plurality of kilns top member 4 frame are respectively blocked up on the kiln walls 2 two; And said kiln top member 4 cooperatively interacts between any two, and the structure of said kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with said groove 6 size shape;
Said body pillar 5 is a main spar, and body pillar 5 is hollow with projection 7.
Embodiment three
Like Fig. 1 and shown in Figure 4; A kind of Industrial Stoves of the present invention; The two ends of a plurality of kilns top member 4 frame are respectively blocked up on the kiln walls 2 two; And said kiln top member 4 cooperatively interacts between any two, and the structure of said kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with said groove 6 size shape;
Said body pillar 5 is a main spar, and body pillar 5 is hollow with projection 7;
Be provided with pipe 8 in the internal cavities of said hollow body pillar 5, be connected with at least one deep floor 9 between the inwall of said pipe 8 and hollow body pillar 5.
Embodiment four
Like Fig. 1 and shown in Figure 5; A kind of Industrial Stoves of the present invention; The two ends of a plurality of kilns top member 4 frame are respectively blocked up on the kiln walls 2 two; And said kiln top member 4 cooperatively interacts between any two, and the structure of said kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with said groove 6 size shape;
Said body pillar 5 is the plate ellbeam, and body pillar 5 is solid with projection 7.
Embodiment five
Like Fig. 1 and shown in Figure 6; A kind of Industrial Stoves of the present invention; The two ends of a plurality of kilns top member 4 frame are respectively blocked up on the kiln walls 2 two; And said kiln top member 4 cooperatively interacts between any two, and the structure of said kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with said groove 6 size shape;
Said body pillar 5 is the plate ellbeam, and body pillar 5 is hollow with projection 7.
Embodiment six
Like Fig. 1 and shown in Figure 7; A kind of Industrial Stoves of the present invention; The two ends of a plurality of kilns top member 4 frame are respectively blocked up on the kiln walls 2 two; And said kiln top member 4 cooperatively interacts between any two, and the structure of said kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with said groove 6 size shape;
Said body pillar 5 is the plate ellbeam, and body pillar 5 is hollow with projection 7;
Be uniformly distributed with in the internal cavities of said hollow body pillar 5 and be provided with at least one vertical dividing plate 10.
Embodiment seven
Like Fig. 1 and shown in Figure 8; A kind of Industrial Stoves of the present invention; The two ends of a plurality of kilns top member 4 frame are respectively blocked up on the kiln walls 2 two; And said kiln top member 4 cooperatively interacts between any two, and the structure of said kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with said groove 6 size shape;
Said body pillar 5 is the plate ellbeam, and body pillar 5 is hollow with projection 7;
Be uniformly distributed with in the internal cavities of said hollow body pillar 5 and be provided with at least one vertical dividing plate 10; Be provided with reinforcement 11 in the cavity that forms between the inwall of hollow body pillar 5 and the vertical dividing plate 10.
Embodiment eight
Like Fig. 1 and shown in Figure 9; A kind of Industrial Stoves of the present invention; The two ends of a plurality of kilns top member 4 frame are respectively blocked up on the kiln walls 2 two; And said kiln top member 4 cooperatively interacts between any two, and the structure of said kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with said groove 6 size shape;
Said body pillar 5 is that main spar and its end face are the arc that arches upward, and said body pillar 5 is hollow with projection 7;
Be provided with pipe 8 in the internal cavities of said hollow body pillar 5, be connected with at least one deep floor 9 between the inwall of said pipe 8 and hollow body pillar 5.
Embodiment nine
Like Fig. 1 and shown in Figure 10; A kind of Industrial Stoves of the present invention; The two ends of a plurality of kilns top member 4 frame are respectively blocked up on the kiln walls 2 two; And said kiln top member 4 cooperatively interacts between any two, and the structure of said kiln top member 4 is: a side at body pillar 5 tops is provided with groove 6, and the opposite side at body pillar 5 tops is provided with the projection 7 that all adapts with said groove 6 size shape;
Said body pillar 5 is that plate ellbeam and its end face are the arc that arches upward, and said body pillar 5 is hollow with projection 7;
Be uniformly distributed with in the internal cavities of said hollow body pillar 5 and be provided with at least one vertical dividing plate 10; Be provided with reinforcement 11 in the cavity that forms between the inwall of hollow body pillar 5 and the vertical dividing plate 10.
The method of construction of a kind of Industrial Stoves of the present invention, carry out according to the following steps:
The first step, build at the bottom of the kiln 1 and kiln wall 2;
Second step, will be described in claim 1 a plurality of kilns top member 4 through groove 6 and projection 7 on it, overlap joint is assembled on the kiln wall of building in the first step 2 one by one;
The 3rd step, the various inner facilities of installation finish until construction.
In said second step, the lap-joint of adjacent in twos kiln top member 4 bonds together with resistant to elevated temperatures bonding agent.
Said second step is laid multilayer or individual layer fire resistant heat preserving blanket 12 after accomplishing above kiln top member 4.
Kiln top member is a fictile among the present invention, or makes with other refractory material.
Kiln top member among the present invention can select traditional conveying mechanism that passes through to send in the kiln and burn till when getting into calcining kiln; One end that also can be chosen in kiln top member is installed suspension ring, burns till after kiln top member vertically being sling with suspension hook by the staff, can utilize deadweight like this, strengthens the structure of kiln top member, prevents distortion.
Combine accompanying drawing that embodiments of the invention have been done detailed description above, but the present invention is not limited to the foregoing description, in the ken that those of ordinary skills possessed, can also under the prerequisite that does not break away from aim of the present invention, makes various variations.
Claims (10)
1. Industrial Stoves; Comprise (1), kiln wall (2) He Yaoding (3) at the bottom of the kiln; It is characterized in that the structure on said kiln top (3) is: the two ends of a plurality of kilns top member (4) frame are respectively blocked up on the kiln walls (2) two, and said kiln top member (4) cooperatively interacts between any two;
The structure of said kiln top member (4) is: a side at body pillar (5) top is provided with groove (6); The opposite side at body pillar (5) top is provided with the projection (7) that all adapts with said groove (6) size shape, closely cooperates through groove (6) and projection (7) between the adjacent kiln top member (4).
2. a kind of Industrial Stoves according to claim 1 is characterized in that, said body pillar (5) is an inner hollow, or are solid, and said projection (7) is an inner hollow, or are solid.
3. a kind of Industrial Stoves according to claim 1 and 2 is characterized in that, described body pillar (5) is a main spar, or are the plate ellbeam.
4. a kind of Industrial Stoves according to claim 2; It is characterized in that; Be provided with pipe (8) in the internal cavities of the body pillar of said inner hollow (5), be connected with at least one deep floor (9) between the inwall of said pipe (8) and the body pillar (5) of inner hollow.
5. a kind of Industrial Stoves according to claim 2 is characterized in that, are uniformly distributed with in the internal cavities of the body pillar of said inner hollow (5) to be provided with at least one vertical dividing plate (10).
6. a kind of Industrial Stoves according to claim 5 is characterized in that, are provided with reinforcement (11) in the cavity that forms between the inwall of the body pillar of said inner hollow (5) and the vertical dividing plate (10).
7. a kind of Industrial Stoves according to claim 1 is characterized in that, the top of said kiln top member (4) is equipped with multilayer or individual layer fire resistant heat preserving blanket (12).
8. the method for construction of Industrial Stoves as claimed in claim 1 is characterized in that carrying out according to the following steps:
(1) He Yaoqiang (2) at the bottom of the first step, the construction kiln;
Second step, with a plurality of kilns top member (4) described in claim 1 through groove (6) and projection (7) on it, overlap one by one and be assembled on the kiln wall of building in the first step (2);
The 3rd step, the various inner facilities of installation finish until construction.
9. the method for construction of a kind of Industrial Stoves according to claim 8 is characterized in that, in said second step, the lap-joint of adjacent in twos kiln top member (4) bonds together with resistant to elevated temperatures bonding agent.
10. according to Claim 8 or the method for construction of 9 described a kind of Industrial Stoves, it is characterized in that after said second step accomplished, multilayer or individual layer fire resistant heat preserving blanket (12) were laid in member (4) top on the kiln top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102552784A CN102748950A (en) | 2012-07-23 | 2012-07-23 | Industrial furnace and building method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102552784A CN102748950A (en) | 2012-07-23 | 2012-07-23 | Industrial furnace and building method thereof |
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| Publication Number | Publication Date |
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| CN102748950A true CN102748950A (en) | 2012-10-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012102552784A Pending CN102748950A (en) | 2012-07-23 | 2012-07-23 | Industrial furnace and building method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103629935A (en) * | 2013-02-05 | 2014-03-12 | 绵竹市剑桥节能材料有限公司 | Hydrophobic type insulation ceiling plate for tunnel kiln and rotary kiln of brickyard |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1053831A (en) * | 1991-03-21 | 1991-08-14 | 沈阳市苏家屯区塑料机械研究所 | Double wall spiral corrugated plastic pipe |
| CN2856231Y (en) * | 2005-11-09 | 2007-01-10 | 张德岭 | Hallow bricks |
| CN201291448Y (en) * | 2008-10-08 | 2009-08-19 | 书元机械企业(昆山)有限公司 | Hand-hold handle sheath of mechanical equipment |
| CN201945165U (en) * | 2011-01-31 | 2011-08-24 | 江阴长源机械制造有限公司 | Arched beam of kiln body in high-temperature region of pushed slab kiln under protection of nitrogen atmosphere |
| CN202734545U (en) * | 2012-07-23 | 2013-02-13 | 万锦标 | Novel industrial kiln |
-
2012
- 2012-07-23 CN CN2012102552784A patent/CN102748950A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1053831A (en) * | 1991-03-21 | 1991-08-14 | 沈阳市苏家屯区塑料机械研究所 | Double wall spiral corrugated plastic pipe |
| CN2856231Y (en) * | 2005-11-09 | 2007-01-10 | 张德岭 | Hallow bricks |
| CN201291448Y (en) * | 2008-10-08 | 2009-08-19 | 书元机械企业(昆山)有限公司 | Hand-hold handle sheath of mechanical equipment |
| CN201945165U (en) * | 2011-01-31 | 2011-08-24 | 江阴长源机械制造有限公司 | Arched beam of kiln body in high-temperature region of pushed slab kiln under protection of nitrogen atmosphere |
| CN202734545U (en) * | 2012-07-23 | 2013-02-13 | 万锦标 | Novel industrial kiln |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103629935A (en) * | 2013-02-05 | 2014-03-12 | 绵竹市剑桥节能材料有限公司 | Hydrophobic type insulation ceiling plate for tunnel kiln and rotary kiln of brickyard |
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Application publication date: 20121024 |